Table Of Contents - Wallenstein WP525 Operator's Manual

Table of Contents

1. Foreword ...............................................................3
1.1 Introduction .............................................................. 3
1.2 Delivery Inspection Report ........................................ 4
1.3 Serial Number Location ............................................. 5
1.4 Types of Decals on the Machine ............................... 6
2. Safety ....................................................................7
2.1 Safety Alert Symbol .................................................. 7
2.2 Signal Words ............................................................ 7
2.3 Why Safety is Important ............................................ 7
2.4 Safety Rules ............................................................. 8
2.5 Equipment Safety Guidelines ..................................... 9
2.6 Safe Condition .......................................................... 9
2.7 Safety Training........................................................ 10
2.8 Sign-Off Form ......................................................... 11
2.9 Work Site................................................................ 12
3. Safety Signs ........................................................14
3.1 Safety Sign Locations ............................................. 15
3.2 Safety Sign Explanations ......................................... 17
3.3 Replace a Safety Sign ............................................. 19
4. Familiarization ....................................................20
4.1 New Operator ......................................................... 20
4.2 Training .................................................................. 20
4.3 Operator Orientation ................................................ 20
4.4 Machine Components ............................................. 21
5. Controls .............................................................22
5.1 Engine Controls ...................................................... 22
5.2 Tachometer and Hour Meter .................................... 23
5.3 Hydraulic Controls .................................................. 23
5.4 Log-length Guide .................................................... 24
5.5 Step ....................................................................... 24
6. Operating Instructions .......................................25
6.1 Operating Safety ..................................................... 25
6.2 Pre-Start Checklist ................................................. 26
6.3 Machine Break-In .................................................... 26
6.4 Engine Operation .................................................... 27
6.5 Hydraulic System Operation .................................... 30
6.6 Chain Saw Operation .............................................. 31
6.7 Start the Machine .................................................... 33
6.8 Stop the Machine .................................................... 34
6.9 Emergency Stop ..................................................... 34
6.10 Process Logs into Firewood .................................... 34
6.11 Set Up the Machine................................................. 35
6.12 Trailer-Tongue Pivot ................................................ 35
6.13 Entry Chute ............................................................. 37
6.14 Exit Chute ............................................................... 38
6.15 Adjust a Support Stand ........................................... 39
6.16 Set the Log-length Guide ......................................... 39
6.17 Set the Wedge Height ............................................. 40
6.18 Winch Operation ..................................................... 42
6.19 Cut a Log................................................................ 48
6.20 Split a Log .............................................................. 48
6.21 Firewood Discharge ................................................ 49
7. Transport .............................................................50
7.1 Transport Safety ..................................................... 50
7.2 Prepare the Machine for Transport .......................... 50
7.3 Remove Firewood from the Exit Chute ..................... 51
7.4 Trailer Jack ............................................................. 52
7.5 Attach to a Tow Vehicle .......................................... 53
8. Storage ................................................................54
8.1 Storage Safety ........................................................ 54
8.2 Place the Machine in Storage .................................. 54
8.3 Remove the Machine from Storage ......................... 55
9. Service and Maintenance ...................................56
9.1 Service and Maintenance Safety .............................. 56
9.2 Fluids and Lubricants .............................................. 57
9.3 Maintenance Schedule ............................................ 58
9.4 Grease Points ......................................................... 59
9.5 Change the Hydraulic Fluid and Filter ....................... 60
9.6 Clean the Engine Air Filter........................................ 61
9.7 Winch Rope Maintenance ....................................... 61
9.8 Tire Maintenance and Safety ................................... 62
9.9 Wash the Machine .................................................. 62
10. Troubleshooting ................................................63
11. Specifications ...................................................64
11.1 Machine Specifications ........................................... 64
11.2 Hydraulic Hose Specifications ................................. 64
11.3 Bolt Torque ............................................................. 65
11.4 Hydraulic Fitting Torque .......................................... 66
11.5 Lug Nut Torque ....................................................... 66
12. Product Warranty ..............................................67
13. Index ..................................................................68
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WP525
Firewood Processor