Related Manuals for Wexiodisk WD-59CTS
Summary of Contents for Wexiodisk WD-59CTS
- Page 1 TRAY AND CUTLERY DISHWASHER WD-59CTS, WD-66CTS (translation of the original documentation) Read the manual before using the machine! Installation and user manual S/N: (En) Valid from: 202210 Rev.: (202210)
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Page 3: Table Of Contents
WD-59CTS & WD-66CTS Rev. (202210) 1. General instructions ................ 1 1.1 Symbols used ....................2 1.2 Machine rating ....................3 1.3 Checking that the machine and manual correspond ........3 1.4 EU Declaration of Conformity ................4 2. Safety instructions ................5 2.1 General information .................. - Page 4 WD-59CTS & WD-66CTS Rev. (202210) 3.6 Connections ....................19 3.6.1 Dishwasher WD-59CTS ................19 3.6.2 Dishwasher WD-66CTS ................20 3.6.3 Electrical connection ................21 3.6.4 Water connection, regardless of any options .......... 21 3.6.5 Ventilation ....................22 3.6.6 Steam (optional) ..................22 3.6.7 Drain/waste pipe ..................
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Page 5: General Instructions
WD-59CTS & WD-66CTS Rev. (202210) General instructions 1. General instructions Read the instructions in this manual carefully as they contain important information regarding the correct, effective and safe installation, use and servicing of the machine. Service personnel should have access to all documentation for the machine. -
Page 6: Symbols Used
WD-59CTS & WD-66CTS Rev. (202210) General instructions 1.1 Symbols used This symbol warns of situations where a safety risk may arise. The instructions given should be followed in order to prevent injury and dangerous situations. This symbol on a machine part warns of electrical equipment. The machine must... -
Page 7: Machine Rating
WD-59CTS & WD-66CTS Rev. (202210) General instructions 1.2 Machine rating The machine has two rating plates, one of which is placed at the bottom of one side of the machine and the other in the electrical cabinet. The technical information on the plates is also included on the machine’s wiring diagram. The... -
Page 8: Eu Declaration Of Conformity
WD-59CTS & WD-66CTS Rev. (202210) General instructions 1.4 EU Declaration of Conformity A so-called EU Declaration of Conformity is provided on delivery of the machine. CE_16_2 Contact details of the manufacturer (Wexiödisk AB, Mårdvägen 4, SE- 35245 Växjö, SWEDEN, Tel.: +46 470 771200, Fax: +46 470 23752, E- mail: wexiodisk@wexiodisk.com). -
Page 9: Safety Instructions
WD-59CTS & WD-66CTS Rev. (202210) Safety instructions 2. Safety instructions Read the chapter GENERAL INSTRUCTIONS carefully before starting work. 2.1 General information The machine is CE marked, which means that it complies with the requirements of the EU Machinery Directive with regard to product safety. Product safety means that the design of the machine will prevent personal injury or damage to property. -
Page 10: Transport
Warranty repairs must be performed by an authorised company. Contact an authorised service company to draw up a programme of preventive care and maintenance. For authorised service companies, please see www.wexiodisk.com or contact Wexiödisk AB. • The regular checks described in the manual must be carried out in accordance with the instructions. -
Page 11: Operation
WD-59CTS & WD-66CTS Rev. (202210) Safety instructions 2.5 Operation Be very careful around the machine when it is in operation. 2.5.1 High temperatures • The temperature of the washing and rinsing water is 60° C and 85°C. Do not open the machine until the washing and rinsing phases have finished. -
Page 12: Installation Instructions
WD-59CTS & WD-66CTS Rev. (202210) Installation instructions 3. Installation instructions Read the chapters GENERAL INSTRUCTIONS and SAFETY INSTRUCTIONS carefully before starting work. 3.1 General information Read these instructions carefully, as they contain important information regarding the correct installation method. •... -
Page 13: Power Supply
WD-59CTS & WD-66CTS Rev. (202210) Installation instructions 3.2.3 Power supply Electrical connections are made by qualified personnel in a way that complies with local and national regulations. The machine’s capacity requirements are stipulated in TECHNICAL SPECIFICATIONS. 3.2.4 Water Water connections are made by qualified personnel in a way that complies with local and national regulations. -
Page 14: Transport And Storage
WD-59CTS & WD-66CTS Rev. (202210) Installation instructions 3.3 Transport and storage Always transport the machine in an upright position. • Take care during transport, as there is a risk of tipping. N.B.! The machine must not be transported without a pallet or other support. Some form of support beam must always be used along the sides of the machine during transport. -
Page 15: Marking Of Sections
WD-59CTS & WD-66CTS Rev. (202210) Installation instructions Uppackn A = Stand cross-bar B = Leg C = Pallet D = Handtruck 3.4.1 Marking of sections The machine is normally divided into two sections. In some cases, the machine can be delivered in more than two sections. The installation instructions describe the assembly of a machine that has been split into two sections. -
Page 16: Installation
WD-59CTS & WD-66CTS Rev. (202210) Installation instructions 3.5 Installation 3.5.1 Preparing for the installation Check that there is sufficient room for the machine at the installation location. • Check that correct connections are available for water, electricity, drainage and possibly steam at the installation location. See TECHNICAL SPECIFICATIONS. -
Page 17: Assembly Of Sections
WD-59CTS & WD-66CTS Rev. (202210) Installation instructions Chain Cover plate Drainage plate Lower track Belt tensioner Cover plate Overflow pipe 3.5.3 Assembly of sections • Remove any transport supports. • Position section 2 where you want it and adjust the height (see machine drawing). - Page 18 WD-59CTS & WD-66CTS Rev. (202210) Installation instructions • Apply plenty of silicone around the openings of both sections and around all screw holes; see the figure below. 35-1-00-006 The figure shows the application of silicone to section 1 A: Apply silicone around all screw holes...
- Page 19 WD-59CTS & WD-66CTS Rev. (202210) Installation instructions • Check that the section is horizontal using a spirit level against the tank body. • Fit the stainless steel clamp strips inside the machine above the rim of the hood and tank, and above the joints between both sections (see the arrows in the figure below).
- Page 20 WD-59CTS & WD-66CTS Rev. (202210) Installation instructions • Fit together all pipes for water, steam, condensation water and drain (pipe for steam and condensation water on steam-heated machines only). The pipes are split at the section join. The necessary parts for joining the pipes together are fitted to the pipes at the joint.
- Page 21 WD-59CTS & WD-66CTS Rev. (202210) Installation instructions • Fit the overflow pipe between the chemical wash tank and final rinse tank. The overflow pipe between the pre-wash tank and first chemical wash tank is kinked in the middle. This ensures that water in the dishwasher flows as intended.
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Page 22: Positioning The Machine
WD-59CTS & WD-66CTS Rev. (202210) Installation instructions • Tension the washing conveyor as follows: 35-1-00-013 A = Screw which locks the belt tensioner B = Tension pulley C = Adjuster screw Loosen the belt tensioner screws (A). – Tension the belt using the adjuster screws (C). When the belt is sufficiently taught, it should be possible to lift it by about 5cm at the centre of the infeed. -
Page 23: Connections
WD-59CTS & WD-66CTS Rev. (202210) Installation instructions 3.6 Connections The illustrations below show machines with the feed direction from right to left. The machine can also operate in the opposite feed direction. For the exact location of the various connection points, see the machine drawing located in the electrical cabinet. -
Page 24: Dishwasher Wd-66Cts
WD-59CTS & WD-66CTS Rev. (202210) Installation instructions 3.6.2 Dishwasher WD-66CTS 66CT_T_25 Electrical connection from ceiling Alternative electrical connection from floor Hot water connection (connection from floor or ceiling) Cold water connection (connection from floor or ceiling) Condensing water connection (option) -
Page 25: Electrical Connection
WD-59CTS & WD-66CTS Rev. (202210) Installation instructions 3.6.3 Electrical connection Information about electrical connections (1 or 2) is available on the machine’s wiring diagram which is provided on delivery. Store the diagrams in the plastic pocket, located in the electrical cabinet, even after installation. -
Page 26: Ventilation
WD-59CTS & WD-66CTS Rev. (202210) Installation instructions When installing a connection from the ceiling, the pipes must be fed from above down through the cable duct behind the cover plate (A) next to the electrical cabinet. Remove the cover plate, break away the perforated plate on top of the cover plate and debur any sharp edges. -
Page 27: Drain/Waste Pipe
WD-59CTS & WD-66CTS Rev. (202210) Installation instructions 3.6.7 Drain/waste pipe The waste water system connected to (7) should consist of a 50 mm metal pipe that will withstand mechanical impacts. The waste pipe must run to a floor drain, where its opening must be above the water level. -
Page 28: Checking And Setting The Final Rinse Flow
WD-59CTS & WD-66CTS Rev. (202210) Installation instructions 3.7 Checking and setting the final rinse flow “Diagnosis” tab The final rinse flow is set in the factory but should be checked after the machine has been installed. In order to access “Diagnosis”, the user must log in with access level S1. -
Page 29: Adjusting The Air Flow In The Drying Zone
WD-59CTS & WD-66CTS Rev. (202210) Installation instructions 3.8 Adjusting the air flow in the drying zone The air flow through the machine is dependent on a number of factors, e.g.: • machine size • type of heating in the dishwasher •... - Page 30 WD-59CTS & WD-66CTS Rev. (202210) Installation instructions If the dishwasher has more than one drying zone, always adjust the drying zone closest to the rinse zone first. Also adjust the next drying zone if the desired result is not achieved after adjusting the first.
- Page 31 WD-59CTS & WD-66CTS Rev. (202210) Installation instructions 35-1-02-001_R1 35-1-02-002_R1 1 = Guide plate (reversible) 2 = Spreader plate 3 = Fan outlet • A somewhat lesser strengthening effect on the air flow is achieved by placing the angled plate on the side where the gap between the fan outlet and the spreader plate is narrowest.
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Page 32: Installation And Connection Of Auxiliary Equipment And Options
WD-59CTS & WD-66CTS Rev. (202210) Installation instructions 35-1-02-006_R1 The angled side of the guide plates faces downwards and points in the direction in which a stronger air flow is required. This provides maximum strengthening of the air flow in the required direction... -
Page 33: Trial Operation
WD-59CTS & WD-66CTS Rev. (202210) Installation instructions 3.10 Trial operation Prepare the machine for trial operation with the help of OPERATING INSTRUCTIONS. The instructions describe the measures that must be taken to prepare the machine for operation. 3.10.1 Commissioning protocol This should be completed when the machine is started up and used. -
Page 34: Documentation
WD-59CTS & WD-66CTS Rev. (202210) Installation instructions 3. Check the setting of the reference values: All the reference values have been set to the recommended values on delivery. • Check that all reference values are correctly adjusted. • Check that the water temperatures (in the wash tanks and booster heater, etc.) are reached as per the reference values. -
Page 35: Operating Instructions
WD-59CTS & WD-66CTS Rev. (202210) Operating instructions 4. Operating instructions Read the chapters GENERAL INSTRUCTIONS and SAFETY INSTRUCTIONS carefully before starting work. The machine's touch panel contains built-in guides on what and how things must be done. The use of the machine is dependent on how the machine is equipped. -
Page 36: Before Washing
WD-59CTS & WD-66CTS Rev. (202210) Operating instructions 4.1 Before washing 4.1.1 Machine design 2 12 6 14 PHO TO CEL L 66CT_T_28 Emergency stop Curtain Touch panel Main switch Pushbutton for selecting automatic or manual mode Door for cutlery Light bar for alarm signals (option) - Page 37 WD-59CTS & WD-66CTS Rev. (202210) Operating instructions Final rinse nozzle Nozzle, intermediate rinse Wash arm for trays (removable) Wash arm for cutlery (removable) Lever for switching between normal and heavily soiled loads (option) Filter Photocell (option) Rubber sleeve Outlet seal...
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Page 38: Touch Panel
WD-59CTS & WD-66CTS Rev. (202210) Operating instructions 4.1.2 Touch panel General The panel comprises four fields: • A = Top bar • B = Process bar • C = Activity field • D = Bottom bar Active (clickable) symbols are in blue. Inactive symbols are in grey. The activity... - Page 39 WD-59CTS & WD-66CTS Rev. (202210) Operating instructions Top bar (A) This indicates the machine status using text and symbols (2, 3, 4) and the date and time (1). Alarm and information messages are displayed here. More information about these is shown in the activity field (C).
- Page 40 WD-59CTS & WD-66CTS Rev. (202210) Operating instructions Symbols The following symbols and a brief description may be displayed in the various fields of the panel (some depending on machine type). Symbol Explanation Symbol Explanation Black: Information Change the water Blue: About the machine...
- Page 41 WD-59CTS & WD-66CTS Rev. (202210) Operating instructions Symbol Explanation Symbol Explanation Logged in Logged out Low flow Machine status No / Cancel No flow Other Alarm for operator START / ON Protocol Glass Plates Pots Relay test Repeat / Machine is in...
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Page 42: Preparations Before Filling
WD-59CTS & WD-66CTS Rev. (202210) Operating instructions 4.1.3 Preparations before filling In this chapter, figures are given in brackets from the figure beneath chapter 4.1.1 Machine design. Check: • that the machine and removable parts have been cleaned. If not – clean them! •... -
Page 43: Filling And Heating The Machine
WD-59CTS & WD-66CTS Rev. (202210) Operating instructions 4.1.4 Filling and heating the machine Start button Activity text • Press the ON/OFF button beneath the touch panel to start the machine. It may take up to 10 seconds before the screen on the touch panel illuminates. -
Page 44: Washing
WD-59CTS & WD-66CTS Rev. (202210) Operating instructions 4.2 Washing In this chapter, figures are given in brackets from the figure beneath chapter 4.1.1 Machine design. 4.2.1 Quick setting, washing pressure (option) The dishwasher can also be equipped with the option to adjust the washing pressure depending on whether you are washing normally or heavily soiled loads. -
Page 45: Starting Washing
WD-59CTS & WD-66CTS Rev. (202210) Operating instructions 4.2.2 Starting washing When the machine’s feed has started, it is indicated on the display that the machine is ready to wash and that automatic operation has been preselected. Press the start button (a) in the activity field on the touch panel to start the conveyor and to start washing in automatic operation. -
Page 46: Manual Operation
WD-59CTS & WD-66CTS Rev. (202210) Operating instructions 4.2.4 Manual operation When the machine has stopped and you do not wish to wait for automatic unloading, manual mode can be used to transport the items out of the machine. Button (b) must be pressed for manual operation. The start button (a) must also be pressed if the machine has stopped. -
Page 47: Emergency Stop
WD-59CTS & WD-66CTS Rev. (202210) Operating instructions 4.2.7 Emergency stop The machine has three emergency stop buttons. One of the emergency stop buttons (1) is located beneath the touch panel. The other emergency stops (1) are located at the infeed and outfeed. -
Page 48: Checking The Wash Result
WD-59CTS & WD-66CTS Rev. (202210) Operating instructions 4.2.10 Checking the wash result The dishware should be checked after each wash for: PROBLEM CAUSES & MEASURES Starch spots • Scraping: Important to remove as much food particles as possible before washing. This also means that the water in the machine Misting does not need to be changed as often. -
Page 49: After Use - Cleaning
WD-59CTS & WD-66CTS Rev. (202210) Operating instructions 4.3 After use – Cleaning HACCP is a preventive inspection system to ensure hygiene requirements are met during the washing process and cleaning of the machine. As a result of its design, the machine meets strict hygiene requirements. Regular, thorough cleaning is also important from a hygiene perspective. -
Page 50: Daily Cleaning
WD-59CTS & WD-66CTS Rev. (202210) Operating instructions 4.3.3 Daily cleaning Internally The machine should be cleaned at least once a day when in normal operation. Go to the menu icon and select "Cleaning". Follow the instructions displayed on the machine's touch panel. -
Page 51: Operating Problems
WD-59CTS & WD-66CTS Rev. (202210) Operating instructions 4.3.5 Operating problems Troubleshooting If the touch panel screen gives no indication of whether the ON/OFF button has been pressed, check the main switch to see whether it is turned on. If the problem persists, contact authorised service personnel. - Page 52 WD-59CTS & WD-66CTS Rev. (202210) Operating instructions In addition to the faults shown on the touch panel, other faults can occur. The table below shows some faults which can be rectified by the operator. Troubleshooting Problem Cause Action Noise from the washing Foam in the tank.
- Page 53 WD-59CTS & WD-66CTS Rev. (202210) Operating instructions Information alarms (blue) An information alarm is generated, e.g. because a predetermined number of wash cycles has been reached. Type of alarm and minimise / maximise Descriptive text Symbol for type of alarm (maintenance)
- Page 54 WD-59CTS & WD-66CTS Rev. (202210) Operating instructions Error alarms (yellow) An error alarm is generated, e.g. because of a low temperature in one of the tanks. Type of alarm and minimise / maximise Error code Symbol for type of alarm...
- Page 55 WD-59CTS & WD-66CTS Rev. (202210) Operating instructions Critical error alarms (red) A critical error alarm is generated because a serious error has occurred. The majority of these alarms cannot be reset by the operator, and service personnel must be contacted.
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Page 56: Technical Specifications
WD-59CTS & WD-66CTS Rev. (202210) Technical specifications 5. Technical specifications The manufacturer reserves the right to make changes to the technical data. TECHNICAL DATA WD-59CTS WD-66CTS Pump motor, pre-wash (kW) Pump motor, chemical wash 1 (kW) Pump motor, recirculating rinse (kW) 0.74... - Page 57 WD-59CTS & WD-66CTS Rev. (202210) Technical specifications CAPACITY AND OPERATING DATA WD-59CTS WD-66CTS Capacity (trays/min.) Capacity (cutlery/min.) Max. tray size (mm) 530x530 530x530 Cold water consumption, final rinse (litres/min.) Steam consumption at 150–250 kPa (kg/h) * Steam consumption at 50–140 kPa (kg/h) * Surface temperature at a room temperature of 20°...
- Page 58 WD-59CTS & WD-66CTS Rev. (202210) Technical specifications WATER, DRAIN AND WD-59CTS WD-66CTS VENTILATION CONNECTIONS Water quality, hardness (° dH) 2–7 2–7 Cold water connection 5-12° C (internal thread) R¾" R¾" Hot water connection 50-65° C (internal thread) R¾" R¾" Waste pipe connection, PP pipe (ø mm)