Kane KANE458s Manual

Kane KANE458s Manual

Flue gas analyser with direct co2 measurement and co sensor protection
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KANE458s
Flue Gas Analyser with direct CO2
Measurement and CO sensor protection
KANE
LINK
Stock No: MAN00232 Rev: 1.01022
OCTOBER 2022
©
Kane International Ltd

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Summary of Contents for Kane KANE458s

  • Page 1 KANE458s Flue Gas Analyser with direct CO2 Measurement and CO sensor protection KANE LINK Stock No: MAN00232 Rev: 1.01022 OCTOBER 2022 © Kane International Ltd...
  • Page 2: Table Of Contents

    CONTENTS Page No. KANE458s OVERVIEW & KANE LINK ANALYSER AT A GLANCE 7-10 ANALYSER LAYOUT KEYPAD & ROTARY DIAL BACK OF ANALYSER & PROBE GENERAL SAFETY FLUE GASES PROTECTION AGAINST ELECTRIC SHOCK BATTERIES BATTERY TYPE REPLACING BATTERIES UPDATING TIME AND DATE...
  • Page 3 SELECT LOG TYPE SELECT LOG STORED SELECT LOG OPTIONS MEASURING FLUE GASES HIGH CO LEVELS VIEWING FLUE GASES USING ROTARY DIAL 10.1 AUX SCREEN 10.2 02 / EFF SCREEN CO / CO2 SCREEN 10.3 10.4 IAQ SCREEN KANE458s MANUAL 3...
  • Page 4 KANE79 PERSONAL & ROOM CO MONITOR 15.3 TRANSFER DATA TO SMARTPHONE OR TABLET 15.4 MAINTENANCE WATER TRAP, PARTICLE FILTER & WATER STOP 16.1 FILTER FLUE GAS & TEMPERATURE PROBE 16.2 BATTERY CHARGER & BATTERIES 16.3 SYSTEM LEAK TEST 16.4 KANE458s MANUAL 4...
  • Page 5 COLD WEATHER PRECAUTIONS WHERE TO SEND YOUR ANALYSER SPECIFICATION 43-44 EU DECLARATION OF CONFORMITY KANE CARE 46-49 KANE CARE 5 YEAR SERVICE PLAN COMBUSTION PROBE OPTIONS ASSESSORIES & CONSUMABLES ANALYSER RECYCLING THANK YOU KANE458s MANUAL 5...
  • Page 6: Kane458S Overview & Kane Link

    Large 6 line display showing data & test results - Display bottom line also highlights analyser status. Test reports to optional infrared printer or wirelessly to KANE LIVE App. 45 log memory for any combination of Combustion, AUX, Temperature &...
  • Page 7: Analyser At A Glance

    ANALYSER AT A GLANCE KANE458s MANUAL 7...
  • Page 8: Analyser Layout

    Water trap drain with red plug Pressure port P1 Red connector Connect to Flue Gas Inlet Flue Gas Probe Temperature Plug - Connect to Temperature T1 Narrow (+ve) pin must be on right side Flue probe hose 8 KANE458s MANUAL...
  • Page 9: Keypad & Rotary Dial

    PRINT LOG - Short press to transfer a log - Analyser offers a SEND destination choice Keypad Rotary Dial SYMBOL DESCRIPTION Add, Manage or Delete KANE LINK devices & App Settings MENU Manage Analyser Settings STATUS View Analyser Status Personalise Analyser Display O2 / EFF Appliance Efficiency Test...
  • Page 10: Back Of Analyser & Probe

    ANALYSER BACK & PROBE Flue Magnets x 2 Temperature Probe Flue Gas Probe exhaust Depth stop cone Water trap drain with red plug Thermocouple wire Flue Gas Probe hose 10 KANE458s MANUAL...
  • Page 11: General Safety

    Altitude to 2000m • Ambient temperature 0°C -40°C • Maximum relative humidity 80% for temperatures up to 31°C • decreasing linearly to 50%RH at 40°C Mains supply fluctuations not to exceed 10% of the nominal voltage • KANE458s MANUAL 11...
  • Page 12: Batteries

    If batteries discharge and analyser enters low power shutdown, 1 hour charge provides approx. 2 hours continuous use. BATTERY DISPOSAL Always dispose of depleted batteries using approved disposal methods that protect the environment. 12 KANE458s MANUAL...
  • Page 13: First Time Use

    USER INTERFACE Your analyser displays 5 lines of tests & a status bar. The display backlight power on with each button press then powers off after 10 seconds. Navigate through options and menu choices via & ENTER. KANE458s MANUAL 13...
  • Page 14: Status

    Current atmospheric pressure (mbar) No. of days until next calibration due Status bar STATUS BAR Status bar shows analyser status & offers options based on your settings Navigate through status bar options via when status bar on display. Status bar 14 KANE458s MANUAL...
  • Page 15: Status Bar Layout

    CALIBRATION DUE Display alternates WARNING MESSAGE between calibration due & current time AIR PURGE Display alternates between “SNOOZE” air purge delay symbol & current time TIMER LOW BATTERY Display alternates WARNING between BAT symbol & MESSAGE current time KANE458s MANUAL 15...
  • Page 16: Status Bar Icon Zone

    STATUS BAR ICON ZONE Icons give sample status information: PUMP Pump status On or Off Analyser has logged / LOGGED DATA stored data SENDING DATA Data being sent to App or Printer BATTERY Battery status indication 16 KANE458s MANUAL...
  • Page 17: Status Bar Menu Options

    & ENTER Menu option to edit As you navigate up or down items move up or down screen returning to the beginning. To exit MENU rotate dial to any position but note unsaved changes will be lost. KANE458s MANUAL 17...
  • Page 18: Menu Choices

    ENTER HEADER HEADER To set HEADER via KANE LIVE app, select CONTROLS on app, select ANALYSER HEADERS, select LINE to edit Select SAVE to set header Select IR PRINTER to set infrared printer -...
  • Page 19 B’LIGHT - Selects time backlight is on from 15 to 300 seconds using & ENTER to confirm NOTE: Extending backlight time reduces analyser battery life Password protected for authorised service CODE CODE agents only - Default to 000000 KANE458s MANUAL 19...
  • Page 20: Send, Print Or Store A Test

    SEND, PRINT OR STORE A TEST Short press SEND to send a test to your optional KANE-IRP3 printer or KANE LIVE App. Long press SEND for 2 seconds to store a test, called log. ANALYSER MEMORY Your analyser has a shared memory system to store up to 45 tests, called logs.
  • Page 21: Viewing Stored Logs

    View Pressure & Temperature Logs Return to previous menu SELECT LOG STORED After you select report type first log is displayed: LOG Number of that type Time & date of LOG Report readings specific to log type Navigation menu options KANE458s MANUAL 21...
  • Page 22: Select Log Options

    SELECT LOG OPTIONS Print currently selected log Navigate to next available log Navigate to previous log Return to main menu 22 KANE458s MANUAL...
  • Page 23: Measuring Flue Gases

    Do not exceed analyser internal temperature operating range • Do not put analyser on hot surfaces • Do not exceed water trap levels • Do not let analyser particle filter become dirty and blocked • Check readings are stable and within expected range. KANE458s MANUAL 23...
  • Page 24: High Co Levels

    EDIT appears on status bar then long press and hold ENTER until cursor flashes and line number appears in status bar. to select option to appear on line then press ENTER. Repeat for other lines as required. 24 KANE458s MANUAL...
  • Page 25: Eff Screen

    Excess air reading Pressure reading Status bar IAQ SCREEN 10.4 Rotate dial to IAQ to view Indoor air quality - CO only or CO & ambient CO2: CO ONLY Ambient CO reading Maximum recorded ambient CO reading KANE458s MANUAL 25...
  • Page 26: Temperature & Pressure Testing

    If T2 is not connected, analyser internal temperature is used to calculate net temperature. Use T1 connection for flow temperature sensor Use T2 connection for return temperature sensor Real time temperature difference Real time pressure reading Status bar 26 KANE458s MANUAL...
  • Page 27: Pressure Measurement

    11.3 LARGE BORE TUBING ISSUES If using large bore tubing when performing pressure tests: Push orange tube over rim of spigot to ensure gas tight seal: Failure may not produce gas tight seal KANE458s MANUAL 27...
  • Page 28: Tests

    TEST 4 - MEASURE FLOW & RETURN TEMPERATURES FROM APPLIANCE COMMISIONING tests are automatically stored in memory with a log number. Send COMMISIONING test log to your optional KANE-IRP3 printer by pressing ENTER or wirelessly to your KANE LIVE App using & ENTER 28 KANE458s MANUAL...
  • Page 29: Room Co & Co2 Tests

    ALARM - 30ppm TYPE A WATER 5 minute test with results LIMIT = 10ppm HEATER stored every minute ALARM - 30ppm TYPE A SPACE 30 minute test with results LIMIT = 10ppm HEATER stored every minute ALARM - 30ppm KANE458s MANUAL 29...
  • Page 30 CO limit in ppm CO alarm limit in ppm CO & AMBIENT CO2 Test 1 of 15 Test 30 = maximum 30 tests in series Test interval time Ambient CO2 reading Ambient CO reading CO limit in ppm 30 KANE458s MANUAL...
  • Page 31 Otherwise it automatically stops after the pre-set time. ROOM tests are automatically stored in memory with a log number. Send ROOM tests to your optional KANE-IRP3 printer by pressing ENTER or wirelessly to your KANE LIVE App using & ENTER...
  • Page 32: Let-By / Tightness Testing & Editing Times

    If let-by test passes, adjust gas pressure for tightness test & press ENTER to start stabilisation test - display shows: Real time pressure reading Stabilisation default time: 60 seconds When complete press ENTER to start tightness test: 32 KANE458s MANUAL...
  • Page 33: Navigating Stored Tests

    RUN appears on status bar then press ENTER to start. TIGHTNESS tests are automatically stored in memory with a log number. Send TIGHTNESS test log to your optional KANE-IRP3 printer by pressing ENTER or wirelessly to your KANE LIVE App using &...
  • Page 34: Printing To Infrared Printer

    PRINTING TO INFRARED PRINTER To print test result or logs use optional KANE infrared printer. Power on printer and place printer infrared receiver in line with analyser emitter see page 8. Allow 15cm gap between analyser & printer.
  • Page 35: Sample Printouts

    SAMPLE PRINTOUTS Auxiliary (AUX) Combustion Pressure/Temp Type A Commission Let by/Tightness KANE458s MANUAL 35...
  • Page 36: Sample Simultaneous Room Co Tests With Kane Link Co Monitors

    SAMPLE SIMULTANEOUS ROOM CO TESTS WITH 14.1 KANE LINK CO MONITORS Multi room printouts are of individual reports for each room: Room 1 Room 2 Room 3 Room 4 36 KANE458s MANUAL...
  • Page 37: Wpcp2 Pipe Clamp Temperature Probes

    Analyser or wirelessly transfer test results to your smartphone or tablet. Rotate dial to KANE LINK to manage how your analyser communicates with wireless devices or your smartphone or tablet. To ADD, REMOVE and check STATUS of any KANE LINK device select using & ENTER 15.1...
  • Page 38: Kane79 Personal & Room Co Monitor

    Belt clip Serial Number If shorter, enter 0’s to make up to 10 - e.g: in this example enter J12345678 as 0012345678. Other KANE LINK devices can be paired - Contact KANE for more details 38 KANE458s MANUAL...
  • Page 39: Transfer Data To Smartphone Or Tablet

    Rotate dial of your KANE LIVE analyser to KANE LINK then select and enter APP mode using & ENTER. Open KANE LIVE then tap CONNECT to find your analyser - Select from device list then, if asked, tap PAIR to connect. KANE458s MANUAL 39...
  • Page 40: Maintenance

    Check your flue gas & temperature probe for tubing leaky crack. Check analyser connectors are not bent or cracked. Check flue gas temperature probe is not bent or out of shape, WARNING Never cool your probe in water or use probe shaft as a lever. 40 KANE458s MANUAL...
  • Page 41: Battery Charger & Batteries

    To perform, rotate dial to MENU Select UTIL pressing & ENTER Select LEAK pressing & ENTER Follow analyser instructions to connect and block probe Select NEXT pressing ENTER Your analyser now performs test then indicate pass or fail KANE458s MANUAL 41...
  • Page 42: Cold Weather Precautions

    ‘ON’ sampling fresh air for a few hours - Connect charger to avoid draining batteries. If you still experience problems please contact KANE Customer Service. WHERE TO SEND YOUR ANALYSER - See...
  • Page 43: Specification

    ±0.2% of reading Pre-programmed Fuels UK USA & France Natural Gas, Propane, Butane, LPG, Light Oil, Wood Pellets Battery Life >8 hours (continuous with pump on) The KANE458s is independently test and certified to EN50379, Certification Parts 1-3 KANE458s MANUAL 43...
  • Page 44 SPECIFICATION CONTINUED Operating Conditions Temperatures 0 - 45°C Humidity 15 to 90% RH, (non-condensing) Power Supply Rechargeable batteries, USB Charging Physical Characteristics Weight Approx. 0.625g Dimensions 216mm x 105mm x 45mm 44 KANE458s MANUAL...
  • Page 45: Eu Declaration Of Conformity

    (EMC) 2014/35 Low Voltage Directive (LVD) The following harmonised standards and technical specifications have been applied: Certification The KANE458s is independently tested and certified to EN 50379, Parts 1 & 3 EN50270:2015 SAFETY EN61010-1:2010 RoHS (UK & EU)
  • Page 46: Kane Care

    Welcome to KANE CARE KANE CARE is our award winning promise to never let you down or your money back All gas analysers must be serviced and recertified every year - In some markets this is a legal requirement KANE CARE is all inclusive and applies to any KANE analyser booked online via www.kane.co.uk &...
  • Page 47 +44 1707 375550 Email: sales@kane.co.uk Trustpilot KANE and the Kane logo (registered in the UK and elsewhere) are trademarks of Kane Group Limited, used under licence All other marks are trademarks of their respective holders. © 2022 Kane International Limited...
  • Page 48 Select FREEPOST for tracked carriage - UK & Ireland mainland only Your analyser will be despatched the same day we receive it… OR YOUR MONEY BACK* *Excludes KANE-EGA, AUTO600, ‘9 series’ analyser & UKAS certificates - Ireland 2 day turnaround 48 KANE458s MANUAL...
  • Page 49 International All Inclusive Price KANE CARE Service & Recertification email: sales@kane.co.uk with analyser name & serial number Pay our all inclusive KANE CARE quote Send your analyser & accessories We will return free of charge* after KANE CARE Service & Recertification with 1 year warranty if under 10 years old *Excludes local tax &...
  • Page 50: Kane Care 5 Year Service Plan

    Purchase our 5 Year Service Plan with your KANE258, 358 or 458s standard configuration, covering years 1-4 service & recertification, saving money & giving 5 years of cover, with all the benefits of KANE All inclusive no quibble repairs Theft protection cover - if stolen we’ll replace your KANE...
  • Page 51: Assessories & Consumables

    358, 425, 450, 451plus, 452NO, 455, 456, 457, 458, 458s, 504, 958, EGA1, 2 & 3 WSF1/5 (pack of five) Water Stop Filters for KANE458s & KANE958 TP5 (pack of five) Thermal printer rolls for Infra-Red Printer KANE-IRP, KANE-IRP2 & KANE-IRP3...
  • Page 52: Analyser Recycling

    ANALYSER RECYCLING THIS PRODUCT CONFIRMS WITH THE FOLLOWING PLEASE RECYCLE - CONTACT US PACKAGING MADE IN THE UK 52 KANE458s MANUAL...
  • Page 53: Thank You

    Before use, please register on our website www.kane.co.uk Scan the QR code to go directly to Register your product online. Kane International Ltd Kane House, 11 Bessemer Road Welwyn Garden City Hertfordshire AL7 1GF, UK email: sales@kane.co.uk telephone: 0800 059 0800...

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