Kane KANE504 Owner's Manual & Maintenance Manual
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Kane KANE504 Owner's Manual & Maintenance Manual

Combustion analyser
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KANE504
Combustion Analyser
Stock No: 19101-2
April 2012
© Kane International Ltd

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  • Page 1 KANE504 Combustion Analyser Stock No: 19101-2 April 2012 © Kane International Ltd...

  • Page 2: Table Of Contents

    2.5 EMPTYING AND CLEANING THE IN-LINE WATER TRAP 7 2.6 CHANGING THE PARTICLE FILTER 2.7 BATTERIES REPLACEMENT METER PROBLEM SOLVING METER SPECIFICATION ELECTROMAGNETIC COMPATIBILITY GLOSSARY 6.1 SELECTOR AND DISPLAY PARAMETERS 6.2 FUELS AVAILABLE CLEANING ANNUAL RECALIBRATION AND SERVICE 8.1 RETURNING YOUR ANALYSER TO KANE - 2 -...

  • Page 3: Owners Manual & Maintenance

    OWNERS MANUAL & MAINTENANCE The KANE504 Flue Gas Analyser tests heating appliances for carbon dioxide (CO ), carbon monoxide (CO), Flue Temperature and Combustion Efficiency. It is suitable for use with all common ‘domestic’ fuels including Natural Gas, Propane, Heavy Oil, LPG and Light Oil. (When used with oil...

  • Page 4: Getting Started

    Two methods are available to properly establish the inlet temperature. Non-ducted Systems. If the KANE504 is being used on a system that uses combustion air from the space near the appliance, simply turn the analyser on without the flue probe connected.

  • Page 5: Selecting Fuel

    Ducted Systems. If the KANE504 is being used on a system that brings in outside air for combustion air it is important to set up the inlet temperature prior to taking flue gas readings. To properly set inlet perform the following steps during start-up of the KANE504: Connect the flue temperature connector only to the KANE504.

  • Page 6: Post Test

    POST TEST Remove the probe from the flue and allow the analyser to purge with fresh air until the CO and the CO2 readings return to zero. (Be careful as the probe tip will be HOT) Drain water trap. Check particle filter. MAINTENANCE 2.1 GENERAL MAINTENANCE Check calibration of your instrument annually to ensure it meets original...

  • Page 7: Cleaning

    2.4 CLEANING Periodically clean your instrument case using a damp cloth. DO NOT use abrasive, flammable liquids, cleaning solvents, or strong detergents as they may damage the finish, impair safety, or affect the reliability of the structural components. 2.5 EMPTYING AND CLEANING THE IN-LINE WATER TRAP The integral water trap should be checked and emptied on a regular basis.

  • Page 8: Batteries Replacement

    BATTERIES REPLACEMENT This meter has been designed for use with alkaline batteries. No other types are recommended. The analyser is supplied with 4 “AA” size alkaline batteries. These should be installed into the instrument as shown in the diagram to the right and indicated on the back of the unit.

  • Page 9: Meter Problem Solving

    METER PROBLEM SOLVING If any problems are not solved with these solutions, contact us or an authorised repair centre. Fault Symptom Causes / Solutions Air leaking into probe, tubing, water trap too low or connectors. Particle filter blocked. Meter does not respond to flue Probe or tubing blocked.

  • Page 10: Meter Specification

    METER SPECIFICATION (NOTE MAY BE SUBJECT TO CHANGE) Parameter Resolution Accuracy Range Flue Temperature 0.1 °C ± 2°C + 0.3% Reading 0-600°C Carbon Dioxide 0.1% +0.2% 0 - 21% Oxygen 0.1% +0.2% 0 - 21% Carbon Monoxide 1 ppm +/- 5ppm <100 ppm 0 to 1999 ppm +/-5% of reading >100 Efficiency...

  • Page 11: Electromagnetic Compatibility

    ELECTROMAGNETIC COMPATIBILITY European Council Directive 89/336/EEC requires electronic equipment not to generate electromagnetic disturbances exceeding defined levels and have adequate immunity levels for normal operation. Specific standards applicable to this meter are stated below. As there are electrical products in use pre-dating this Directive, they may emit excess electromagnetic radiation levels and, occasionally, it may be appropriate to check the meter before use by: Use the normal start up sequence in the location where the meter will be...

  • Page 12: Glossary

    GLOSSARY SELECTOR AND DISPLAY PARAMETERS ON KANE504: “2Er0” Analyser is performing the initial zero setting. CO2 (Carbon Dioxide) Direct reading of the Carbon Dioxide Sensor displayed in percentage (%). Carbon monoxide reading in parts per million. Eff (Efficiency) Calculated combustion (not appliance) efficiency based on measurements of CO2, Flue Temperature and fuel selected.

  • Page 13: Fuels Available

    Welwyn Garden City in Hertfordshire (Tel: 01707- 375550), the primary service centre for non-UK customers. By sending your monitor back to Kane for an annual fixed price service (check www.kane.co.uk for details) you have the opportunity to extend the warranty on your analyser to 5 years.

  • Page 14: Returning Your Analyser To Kane

    Once the analyser has been securely packed then your package is ready for shipment back to Kane. If you do not have an account with a courier company you can take your package to your local Post Office. It is advisable to send the package by Special Delivery so that it is insured and traceable while in transit.
  • Page 15 Service Returns (Simply cut out and attach to your package) Northern Service Department Kane International Ltd Gibfield Park Avenue Atherton Manchester M46 0SY Northern Service Department Kane International Ltd Gibfield Park Avenue Atherton Manchester M46 0SY Northern Service Department Kane International Ltd...
  • Page 16 - 16 -...

  • Page 17: Product Registration

    Product Registration Please complete, detach and return to: Kane International Ltd, Kane House, Swallowfield, Welwyn Garden City, Hertfordshire, AL7 1JG Your Details Name: Job Title: Company Name: Company Address 1: Address 2: Town/City: County: Postcode: Country: Phone Number: Fax Number:...
  • Page 18 Why did you buy a Kane Product? Dealer Recommendation Made in the UK Value for Money Our Fixed Price Servicing Programme Kane Previous Owner Not your Decision Other reason: What brand was your previous analyser? time purchase Kane Testo Telegan...
  • Page 19 - 19 -...
  • Page 20 Thank you for buying this Analyser. Before use, please register on our website www.kane.co.uk or complete, detach and return the Product Registration page. - 20 -...

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