Kane KANE451 Manual
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Kane KANE451 Manual

Flue gas analyser with direct co2 measurement
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KANE451
Flue Gas Analyser
with direct CO
measurement
2
Stock No: 19116
July 2012
© Kane International Ltd

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  • Page 1 KANE451 Flue Gas Analyser with direct CO measurement Stock No: 19116 July 2012 © Kane International Ltd...

  • Page 2: Table Of Contents

    DIFFERENTIAL TEMPERATURE ......19 ROOM CO TESTING ..........20 KANE451 PRINTOUTS ..........24 5. USING THE MENU 25-26 6. USING THE KANE451 AS A THERMOMETER 27-28 OR PRESSURE METER 7. MEASURING FLUE GASES 8. ANALYSER PROBLEM SOLVING 30-31 9. ANALYSER SPECIFICATION 10.
  • Page 3 11. EN50379 REGULATED INSTRUCTIONS 35-37 12. CLEANING 13. ANALYSER ANNUAL RECALIBRATION AND SERVICE 14. RETURNING YOUR ANALYSER TO KANE 15. SERVICE RETURNS APPENDIX 1 – MAIN PARAMETERS 42-43 ADDENDUM OPTIONAL NITRIC OXIDE (NO) SENSOR 44-47 Page 3...

  • Page 4: Kane451 Overview

    (Nett, Gross or Condensing) & excess air. The KANE451 Combustion Analyser can also measure CO levels in ambient air - useful when a CO Alarm is triggered. It can also perform a Room CO Test for up to 30 minutes duration.

  • Page 5: Analyser Layout & Features

    ANALYSER LAYOUT & FEATURES Tasklight and infra-red emitter Menu controls Scroll up/down Function Enter buttons x 4 Particle Filter Rotary Switch Battery Compartment (behind rubber sleeve) Water Trap “Battery Charging” indicator Temp and pressure Flue Gas Inlet connections Page 5...
  • Page 6 Page 6...

  • Page 7: Batteries

    The charger must then be connected and switched on. When charging, the red Battery Charging Indicator will illuminate. Now switch the KANE451 off. The display will show “BATTERY CHARGING” The first charge should be for 12 hours continuously. NiMH batteries are suitable for top up charging at any time, even for short periods.

  • Page 8: Before Using The Analyser Every Time

    BEFORE USING THE ANALYSER EVERY TIME: Check the water trap is empty and the particle filter is not dirty: To empty water trap, unscrew the red drain plug and re-plug once it is empty. To change the particle filter, remove protective rubber sleeve, slide the water trap unit from the analyser, remove the particle filter from its spigot and replace.

  • Page 9: Status Display

    2.2 STATUS DISPLAY Select “Status” on the dial to view the following: Replace alkaline batteries if less than 10. → Recharge NiMH batteries if less than 30. 14:56:29 → Current time. Can be re-set via the “Menu”. 11/03/06 → Current date. Can be re-set via the “Menu”. Shows number of days until next calibration is →...

  • Page 10: Using The Four Function Buttons

    3. USING THE FOUR FUNCTION BUTTONS: Switching ON Press button to switch the unit ON. This must be the Analyser done in fresh air to ensure that the analyser auto calibrates its sensors properly. When switched on, the analyser beeps and briefly displays battery %, fuel and pressure units.
  • Page 11 Backlight & Press to switch the display's backlight and Tasklight tasklight on and off. NOTE: Use of the backlight/tasklight significantly increases the current drain on the batteries. Switching The analyser normally operates with the pump on. PUMP on / off Press to switch the pump off and on.
  • Page 12 Storing a set Press and hold for approx. 2 seconds. of readings The top line briefly displays the log number. Note: This STORE function is inhibited in normal operation if the pump is switched off. The function buttons below the symbols are used Using to navigate through the menu when the rotary switch is set to...

  • Page 13: Using The Analyser

    USING THE ANALYSER: 4.1 COMBUSTION TESTS: Insert the tip of the flue probe into the centre of the flue. The readings will stabilise within 60 seconds assuming the boiler conditions are stable. The rotary switch can be used to display the following information: RATIO Display NAT GAS →...
  • Page 14 Press to print a full combustion test, (or send to PC via optional Bluetooth). Hold for 2+ seconds to log a full combustion report. AUX display 0.00 The AUX (auxillary) display can be → customised via MENU / SCREEN / AUX. 0.0008 The parameters displayed on lines 1, 2, 3 and 4 can be set by the user.

  • Page 15: Pressure Test

    Press to print the test, (or send to PC via optional Bluetooth). WARNING Before using the KANE451 to measure the pressure of a gas/air ratio valve, read the boiler manufacturer’s instructions thoroughly. If in doubt contact the boiler manufacturer. After adjusting a gas/air ratio valve it is essential that the CO, CO...
  • Page 16 If using larger bore tubing when performing pressure tests: Push ‘orange’ tube over the rim of the spigot to ensure a gas tight seal. This may not produce a gas tight seal. Page 16...

  • Page 17: Let-By & Tightness Testing

    4.3 LET-BY & TIGHTNESS TESTING Select “Tightness”. The pump stops automatically. Press to auto- zero the pressure sensor. Connect from the test point to P1 using a black connector and manometer hose. The display shows “LET BY?”. Use to select YES or NO. If YES is selected set the let-by pressure then press to start the let-by test.
  • Page 18 When complete readjust the gas pressure if necessary then press to start the tightness test: TIGHTN’S 20.01 → Pressure at start of tightness test. 20.01 → Real time pressure reading. TIME Tightness default time is 2 minutes. Can be → changed via “Menu”.

  • Page 19: Differential Temperature

    4.4 DIFFERENTIAL TEMPERATURE Select “Diff Temp” to measure flow, return and differential temperatures DIFF TEMP display TEMP Pump stops automatically when dial is moved → to Diff Temp. 60.4 Use the T1 connection for the flow → temperature sensor. 55.2 Use the T2 connection for the return →...

  • Page 20: Room Co Testing

    4.5 ROOM CO TESTING Select “Room CO” to measure and record CO readings. Up to 30 CO tests can be stored in each Log. Interval and Start Screen INTERVAL 5 MIN? The test interval can be set to 1, 5 or 10 →...
  • Page 21 iii) Pause / Stop Screen PAUSE? → Press to PAUSE recording STOP? → Press to STOP recording ↓ ↓ If PAUSE is selected the display will change to ‘Paused Screen’. In paused mode the ‘live’ CO readings are displayed but not recorded. If STOP is selected the CO test series is ended.
  • Page 22 v) Restart / Stop Screen RESTART? → Press to RESTART recording STOP? → Press to STOP recording ↓ ↓ If RESTART is selected the display recerts to the ‘Measure and Record Screen’. CO readings are displayed and recorded at the interval originally selected. If STOP is selected the CO test series is ended.
  • Page 23 Press to print the test, (or send to PC via optional Bluetooth). NOTE: The analyser’s memory can store up to 30 Room CO Logs. Room CO tests are logged automatically, therefore the Room CO section of the memory will be full after the 30 Room CO Log is complete.

  • Page 24: Kane451 Printouts

    4.6 KANE451 PRINTOUTS KANE451 v 1.04B KANE451 v 1.04B KANE451 v 1.04B YOUR COMPANY NAME & YOUR COMPANY NAME & YOUR COMPANY NAME & PHONE NUMBER HERE PHONE NUMBER HERE PHONE NUMBER HERE SERIAL NO. 123456789 SERIAL NO. 123456789 SERIAL NO. 123456789...

  • Page 25: Using The Menu

    USING THE MENU Select “Menu” on the rotary switch and navigate using the function buttons: = Scroll up = Scroll down = Enter MAIN OPTIONS / COMMENTS MENU MENU NAT GAS, L OIL, PROPANE, BUTANE, LPG, SETUP SET FUEL PELLETS (wood) Ef(C) = condensing boiler nett efficiency Ef(N) = nett efficiency, Ef(G) = gross efficiency HH:MM:SS format...
  • Page 26 MAIN MENU SUB MENU OPTIONS / COMMENTS Stored combustion tests: REPORT COMB’N VIEW, DEL ALL, EXIT Stored pressure tests: PRESSURE VIEW, DEL ALL, EXIT Stored tightness tests: TIGHTN’S VIEW, DEL ALL, EXIT Stored differential temperature tests: TEMP VIEW, DEL ALL, EXIT Stored room CO tests: ROOM CO VIEW, DEL ALL, EXIT...

  • Page 27: Using The Kane451 As A Thermometer

    . Release after MANO_MOD is displayed on top line. The KANE451 will now operate as a fixed display thermometer/pressure meter with the pump off and inhibited. The readings can be printed but not stored. The display will show: 0.00 →...
  • Page 28 If using larger bore tubing when performing pressure tests: Push ‘orange’ tube over the rim of the spigot to ensure a gas tight seal. This may not produce a gas tight seal. Page 28...

  • Page 29: Measuring Flue Gases

    7. MEASURING FLUE GASES After the countdown is finished and the analyser is correctly set up, put its flue probe into the appliance’s sampling point. The tip of the probe should be at the centre of the flue. Use the flue probe’s depth stop cone to set the position. With balanced flues, make sure the probe is positioned far enough into the flue so no air can ‘back flush’...

  • Page 30: Analyser Problem Solving

    ANALYSER PROBLEM SOLVING If any problems are not solved with these solutions, contact us or an authorized repair center. Fault symptom Causes / Solutions • Oxygen too high • Air leaking into probe, tubing, water trap, connectors or internal to analyser. •...
  • Page 31 Fault symptom Causes / Solutions • Analyser just continually • Turn dial back to MENU and press ENTER • Turn dial back to Tightness and press ENTER beeps • BAT only shows 65 with • This is not a problem and is to be expected. fully charged NiMH NiMH batteries only deliver 1.25 V per cell batteries fitted...

  • Page 32: Analyser Specification

    9. ANALYSER SPECIFICATION (NOTE: MAY BE SUBJECT TO CHANGE) Parameter Range Resolution Accuracy Temp Measurement Flue Temperature 0-600 +2.0 +0.3% reading Inlet Temperature 0-50 +1.0 (Internal sensor) +0.3% reading Inlet Temperature 0-600 +2.0 (External sensor) +0.3% reading Gas Measurement Oxygen 0-21% 0.1% +0.2%...
  • Page 33 Ambient Operating Range C to +40 10% to 90% RH non-condensing Battery Type / Life 4 AA cells >8 hours using Alkaline AA cells Chargers (optional) 220v charger, for NiMH batteries only 12v in vehicle charger, for NiMH batteries only Dimensions Weight: 0.8kg handset with protective cover...

  • Page 34: Electromagnetic Compatibility

    If not acceptable, adjust the analyser’s position to minimize interference or switch off, if possible, the offending equipment during your test. At the time of writing this manual (October 2011) Kane International Ltd are not aware of any field based situation where such interference has occurred and this advice is only given to satisfy the requirements of the Directive.

  • Page 35: En50379 Regulated Instructions

    The charger has no user serviceable components. Only a correctly specified and rated charger must be used with the KANE451. The KANE451 is not designed for continuous use and is not suitable for use as a fixed safety alarm. An explanation of all the symbols used on the analyser’s display is given in Appendix 1 of this manual.
  • Page 36 Some commonly occurring materials, vapour or gases may affect the operation of the KANE451 in the long or the short term though in normal use Kane International Ltd is not aware of any specific issues that have affected the product. The following list is included to satisfy the stated requirements of...
  • Page 37 Detailed instructions regarding the changing of the filter and the emptying of the water trap are given in Section 2 of this manual. WARNING! When using a KANE451 to test an appliance a full visual inspection of the appliance, in accordance with its manufacturer’s instructions, must also be carried out.

  • Page 38: Cleaning

    City in Hertfordshire (Tel: 01707-375550), the primary service centre for non-UK customers. By sending your analyser back to Kane for an annual fixed price service (check www.kane.co.uk for details) you have the opportunity to extend the warranty on your analyser to 5 years.

  • Page 39: Returning Your Analyser To Kane

    Once the analyser has been securely packed then your package is ready for shipment back to Kane. If you do not have an account with a courier company you can take your package to your local Post Office. It is advisable to send the package by Special Delivery so that it is insured and traceable while in transit.

  • Page 40: Service Returns

    Service Returns (Simply cut out and attach to your package) Northern Service Department Kane International Ltd Gibfield Park Avenue Atherton Manchester M46 0SY Northern Service Department Kane International Ltd Gibfield Park Avenue Atherton Manchester M46 0SY Northern Service Department Kane International Ltd...
  • Page 41 Page 41...

  • Page 42: Appendix 1 - Main Parameters

    Appendix 1 - Main Parameter: Here are the legends used and what they mean: Oxygen (Calculated) reading in percentage (%) CO : Carbon monoxide (Measured) reading displayed in ppm (parts per million). If ‘- - - -’ is displayed there is a fault with the CO sensor or the instrument has not set to zero correctly.
  • Page 43 BAT : Displays the Battery power available. Replace alkaline batteries if reading is less than 10 Recharge NiMH batteries if reading is less than 20 Readings may be affected if used with low power batteries. DATE : Date shown as day, month and year, DD/MM/YY. Date is recorded when each combustion test is printed or stored.
  • Page 44 Page 44...

  • Page 45: Addendum

    ADDENDUM Instructions for KANE451 analysers fitted with optional Nitric Oxide (NO) sensors Page 45...
  • Page 46 DISPLAYING THE NO READING Select “Menu” on the rotary switch and navigate using the function buttons: = Scroll up = Scroll down = Enter The MENU main structure is as follows: MAIN MENU SUB MENU OPTIONS / COMMENTS SETUP PRESSURE REPORT CONTRAST SCREEN...
  • Page 47 to navigate to the main menu option SCREEN. Press to navigate to the sub menu option AUX. Press The display will show LINE Press and a third line will appear. to navigate to the desired parameter to be displayed on line 1. Press to select the parameter for Line 1 and repeat the process to select the display parameter for all four lines and then EXIT...
  • Page 48 NITRIC OXIDE SENSOR SPECIFICATION Gas Measurement Resolution Accuracy Range Nitric Oxide (NO) 1 ppm + 2ppm <30ppm 0 to 100 ppm (low range) +5 ppm > 30ppm Nitric Oxide (NO) 1ppm +5ppm <100ppm 0 to 1000 ppm (high range) +5% reading >100ppm *1 Using dry gases at STP Page 48...

  • Page 49: Product Registration

    Product Registration Please complete, detach and return to: Kane International Ltd, Kane House, Swallowfield, Welwyn Garden City, Hertfordshire, AL7 1JG Your Details Name: Job Title: Company Name: Company Address 1: Address 2: Town/City: County: Postcode: Country: Phone Number: Fax Number:...
  • Page 50 Why did you buy a Kane Product? Dealer Recommendation Other Recommendation Value for Money Our Fixed Price Servicing Programme Kane Previous Owner Not your Decision Other: What brand was your previous analyser? How did you hear about Kane? Magazine Advert...
  • Page 51 Page 51...
  • Page 52 Thank you for buying this analyser. Before use, please register on our website www.kane.co.uk or complete, detach and return the Product Registration page. Page 52...

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