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Summary of Contents for Kane KANE458S
- Page 1 KANE458s Flue Gas Analyser with direct CO2 measurement and CO sensor protection Stock No: MAN00232 Rev 1.00721 JULY 2021 © Kane International Ltd...
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Page 2: Table Of Contents
STATUS BAR ICON LEVEL STATUS BAR MENU OPTIONS STANDARD OPTIONS USING THE MENU MENU ITEMS KANE LINK MEASURING FLUE GASSES SENDING OR STORING TEST REPORTS USING YOUR KANE INFRARED PRINTER CO SENSOR PROTECTION PUMP AUX SCREEN 2 KANE 458s MANUAL... - Page 3 TEST 4 – MEASURE APPLIANCE FLOW & RETURN TEMPERATURES LET-BY & TIGHTNESS TESTING SENDING REPORTS ROOM CO TESTING TEST TYPES ROOM CO DISPLAY PRINTOUTS KANE LINK WPCP2 WIRELESS PIPE CLAMP DTHA2 ANEMOMETER SPECIFICATIONS EU DECLARATION OF CONFORMITY KANE 458s MANUAL...
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Page 4: Kane458S Overview
Depending on your options these parameters are measured or calculated: ● Oxygen (O2) ● Nitric Oxide (NO) ● Nitrogen oxides (NOx) ● CO/CO2 ratio ● Combustion Efficiency ● Losses ● Excess Air ● Differential Pressure ● Differential Temperature Your KANE458s has a protective rubber cover with magnets for “hands-free” operation and is supplied with a flue probe with integral temperature sensor and battery charger with 3 NiMH batteries. Your KANE458s has a low gas flow detector switching off the analyser pump if it detects water entering the analyser from an overfilled water trap. Your KANE458s has a large 6 line display showing data & test reports based on your actions. The display’s bottom line also highlights analyser status at all times. Your KANE458s can print test reports to an optional infra-red printer or wirelessly transfer them to KANE’s Apps. Your KANE458s stores up to 45 logs of any combination of Combustion, AUX, Temperature & Pressure test results. 25 Tightness Tests,25 Commissioning tests & 25 Room CO tests You can add 2 lines of 16 characters to your test results header. KANE LINK wirelessly connects optional KANE LINK devices to your analyser. 4 KANE 458s MANUAL... -
Page 5: Analyser Features And Keypad
ANALYSER FEATURES AND KEYPAD KANE 458s MANUAL... -
Page 6: Keypad Buttons
KEYPAD BUTTONS ICON DESCRIPTION Save log – Long press to store data Print report. Short press to print a report, Choose PRINTER or WIRELESS to KANE’s Apps Navigate up – Short press to scroll up Enter button – Use to select the current option Navigate down – Short press to scroll down Data hold – Short press to hold current data on screen Pump toggle – long press to toggle the pump on or off Function buttons Rotary dial 6 KANE 458s MANUAL... -
Page 7: Instrument Layout
INSTRUMENT LAYOUT On / Off Function buttons - see below Rotary dial Water trap & particle filter Battery Inlet temperature T2 charger Pressure Flue probe connection P2 temperature T1 (Differential) Flue gas inlet Watertrap drain with red plug Pressure connection P1 Red connector – plugs into Flue Flue Probe Temperature Plug – Gas Inlet plugs into T1 The narrower (+ve) pin must be on the right hand side Flue Probe Hose KANE 458s MANUAL... - Page 8 Magnets x2 Thermocouple Stainless Steel Shaft Depth Stop Cone Watertrap drain with red plug Thermocouple Wire Gas Path 8 KANE 458s MANUAL...
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Page 9: Batteries
BATTERIES BATTERY TYPE This analyser uses rechargeable Nickel Metal Hydride (NiMH) batteries - Using other battery types may void your analyser warranty. WARNING Although you can use Alkaline batteries you must not charge your analyser with Alkaline batteries fitted. Do not mix NiMH cells of different capacities or from different manufacturers - All batteries must be identical. REPLACING BATTERIES Turn over your analyser & remove its protective rubber cover to find trhe battery compartment & fit 3 NiMH “AA” rechargeable batteries ensuring they are fitted with correct battery polarity. Replace battery cover & protective rubber cover. TIME AND DATE After changing batteries reset your analyser time & date. CHARGING NIMH BATTERIES Your analyser uses a standard Micro USB connector - For best results turn it off then connect your charger. The charging indicator will illuminate and turn off when the need for charge is over. Your first charge should be for 8 hours - Thereafter NiMH batteries can be “topped up” at any time, even for short periods. If your batteries discharge and your analyser enters a low power shutdown, 1 hour’s charge provides approx 2 hours continuous use. BATTERY DISPOSAL Always dispose of depleted batteries using approved disposal methods that protect the environment. KANE 458s MANUAL... -
Page 10: General Safety
SAFETY WARNING This analyser extracts combustion gases that may be toxic in relativity low concentrations. These gases are exhausted from the bottom of the analyser. This analyser must only be used in well-ventilated locations by trained and competent persons after due consideration of all the potential hazards. Portable gas detectors users should conduct “bump” tests before relying on units to verify atmospheres are free from hazard. A “bump” test is a way to check an instrument works within acceptable limits by briefly exposing it to known gas mixtures to change the output of all sensors present. Note: This is different from a calibration where the instrument is also exposed to known gas mixtures but allowed to settle to a steady figure with readings adjusted to the stated gas concentration of the test gas. Protection Against Electric Shock (In accordance with EN 61010-1: 2010): This analyser is designed as Class III equipment and should only be connected to SELV circuits. The battery charger is designated as: ● Class II equipment ● Installation category II ● Pollution degree 2 ● Indoor use only ● Altitude to 2000m ● Ambient temperature 0°C-40°C ● Maximum relative humidity 80% for temperatures up to 31°C decreasing linearly to 50%RH at 40°C ● Mains supply fluctuations not to exceed 10% of the nominal voltage 10 KANE 458s MANUAL... -
Page 11: First Time Use
Memory to protect the integrity of your stored data. GENERAL OPERATING PRINCIPLE Using your analyser is simple with the rotary dial and user interface. Most tests can be made with little user activity. Your analyser status bar offers options based on tasks you are performing, displaying useful information and messages. QUICK START Turn on your analyser pressing the button for 2 seconds until it starts. Your analyser starts a calibration - once completed select your tests by turning the analyser rotary dial. USER INTERFACE Your analyser display shows 5 lines of tests & a status bar. The backlight activates on each button press then turns off after 10 seconds. Navigate through your options and menu choices via & Button presses are either short or long presses. KANE 458s MANUAL... -
Page 12: Status
STATUS Rotate dial to STATUS to view: Current fuel selection – use status bar menu to change fuel selection Current ambient temperature Current atmospheric pressure (mbar) No. of days until next calibration due Status bar STATUS BAR The Status bar shows your analyser status and offers options based on your settings. Navigate through the status bar options using & buttons when the status bar is on the display. Status bar STATUS BAR LAYOUT The status bar splits into 2 zones: “Message” & “Icon”: 12 KANE 458s MANUAL... -
Page 13: Status Bar Message Area
STATUS BAR MESSAGE AREA CLOCK FUNCTION Displays current time Display alternates between Hold symbol & DATA HOLD time stamp of held data FUNCTION Display alternates CALIBRATION DUE between calibration due symbol & current time WARNING MESSAGE Display alternates AIR PURGE between air purge snooze duration & current time “SNOOZE” TIMER Display alternates between low battery LOW BATTERY symbol & current time WARNING MESSAGE KANE 458s MANUAL... -
Page 14: Status Bar Icons
ICON LIST PUMP Pump status On or Off Analyser has logged/stored LOGGED DATA data Data being sent to App or SENDING DATA Printer Battery Status indication BATTERY STATUS BAR MENU OPTIONS Status Bar offers helpful menu items based on what’s displayed on your analyser screen. STANDARD OPTIONS Date Displays selected fuel type - To change, long press button to display selection indicators. Press buttons to select fuel then press button Turn rotary dial to AUX position to make changes to the AUX screen then long press button until cursor flashes 14 KANE 458s MANUAL... -
Page 15: Using The Menu
Menu option to edit As you navigate up or down the menu items will move up or down the screen returning to the beginning. NOTE: To exit MENU rotate dial to any position but any changes not entered will not be stored. MENU ITEMS MENU ITEM MENU TEXT OPTIONS/COMMENTS HH:MM:SS format TIME TIME E.g.. 7am = 07:00:00, 7pm = 19:00:00 DATE DATE DD/MM/YY format Edit 2 Line Header on your HEADER HEADER printouts View current memory usage & REPORTS REPORTS view stored reports Efficiency calculation analyser is set to Gross or Net — EFFICIENCY Condensing selected based on selected fuel type Select, ppm, ppm(n), mg/m3, mg/ GAS SCALE ppm/mg m3(n), mg/kWh, mg/kWh(n) KANE 458s MANUAL... -
Page 16: Kane Link
PRINTER TYPE IR PRINT Select, KMIRP, IRP-2 Use for “Normalised” readings - 02 REF 02 REF Default set to 3%, can adjust up or down LANGUAGE LANG Selects your required language Password protected for CODE CODE authorised service agents only - Default to 000000 KANE LINK You can wirelessly connect optional KANE LINK devices to your analyser. Once connected, they stay connected until you use KANE LINK to remove them. If on, they replace or add to you analyser measurements your analyser makes. See page 29 to add or remove optional KANE LINK devices MEASURING FLUE GASSES After countdown is finished and your analyser is ready to use, put its flue probe into the appliance’s sampling point. The probe tip should be at the centre of the flue. Use the flue probe’s depth stop cone to set in position. With balanced flues, make sure the probe is positioned far enough into the flue so no air can “back flush” into the probe. WARNING Ensure the flue probe handle does not get hot! 16 KANE 458s MANUAL... -
Page 17: Sending Or Storing Test Reports
Do not exceed analyser internal temperature operating range • Do not put analyser on hot surfaces • Do not exceed analyser water trap max level • Do not let analyser particle filter become dirty and blocked View displayed data to ensure stable operating conditions are achieved and readings are within expected range. SENDING OR STORING TEST REPORTS Press and release button, then select your optional KANE IRP printer or your App using then USING YOUR KANE INFRARED PRINTER Switch on your printer and make ready to accept data with its infrared receiver in line with your analyser emitter on top of the analyser – allow a 15cm gap between analyser and printer. CO SENSOR PROTECTION PUMP Your analyser CO sensor is automatically protected from high levels of CO - When it measures CO above 2000ppm the main pump stops and the CO purge pump starts. Your analyser displays P-OFF until CO levels fall below 2000ppm. AUX SCREEN Line 1 Line 2 Line 3 Line 4... -
Page 18: Editing Aux Screen
ROTATE DIAL TO 02/EFF Oxygen reading Combustion efficiency reading T1 Flue Temperature reading T2 Inlet Ambient Temperature reading Nett Temperature reading Status bar ROTATE DIAL TO RATIO CO/CO2 reading Carbon Monoxide reading Carbon Dioxide reading Excess Air reading Pressure reading Status bar STORED MEMORY LOGS (REPORTS) Your analyser has a shared memory system which means your stored logs are not limited by type. 18 KANE 458s MANUAL... -
Page 19: Menu Options
An icon displays when your analyser has stored data. To view current memory, rotate dial to MENU then select LOGS to display this: No. of Combustion logs stored No. of Auxiliary logs stored No. of Pressure & Temperature logs stored Total memory used Menu options MENU OPTIONS View stored reports if available - enter secondary menu to select report type to view Delete all stored reports if available - To delete long press button Return to main menu. VIEWING STORED LOGS To view your reports, select VIEW option from LOGS Menu: List of available logs - Navigate & select using & Buttons KANE 458s MANUAL... -
Page 20: Report View Menu Options
REPORT VIEW MENU OPTIONS View stored Combustion Reports – if any View stored Auxiliary Reports – if any View stored Pressure & Temperature Reports – if any Returns to previous menu TO VIEW OR TRANSFER STORED REPORTS Once you select your report the first report is diplayed Report number of that type Report time and date – alternates between both Report readings specific to report type Navigation menu options REPORT NAVIGATION MENU OPTIONS Prints currently selected report Navigate to next available report if there’s more than one report Navigate to previously selected report - only once navigation begins Return to main menu Note: Access commissioning, Tightness & Room CO investigation reports accessed via relevant dial position, then select view from status bar. 20 KANE 458s MANUAL... -
Page 21: Pressure & Temperature Testing
PRESSURE & TEMPERATURE TESTING WARNING Never attempt to take a pressure reading without knowing the maximum pressure present. This analyser pressure transducer is rated at 80 mbar with a maximum over range of 400 mbar. Rotate dial to Prs/Temp and use the black connectors & manometer hose to connect to P1 for single pressure or P1 & P2 for differential pressure. Pressure connection P2 – Differential Pressure connection P1 TEMPERATURE & PRESSURE DISPLAY Use T1 connection for flow temperature sensor Use T2 connection for return temperature sensor Real time temperature difference Real time pressure reading Status bar SENDING OR STORING REPORTS Press and release then select either your optional KANE IRP printer or wirelessly to your APPS. Press and hold button for 2 seconds to log. KANE 458s MANUAL... -
Page 22: Pressure Measurement Good Practice
Before using your analyser to measure an appliance gas/air ratio valve, read the appliance manufacturer instructions thoroughly. If in doubt contact the appliance manufacturer. After adjusting a gas/air ratio valve it is essential CO, CO₂ & CO/CO₂ ratio readings are within appliance manufacturer specified limits. LARGE BORE TUBING ISSUES If using large bore tubing when performing pressure tests: Push orange tube over rim of spigot to ensure a gas tight seal. This may not produce a gas tight seal. TESTS COMMISSIONING TEST Your analyser commissioning test uses the test outlined in the UK’s TB143 but is not a substitute for an appliance manufacturer instructions. Rotate dial to COM TEST position. Press followed by & follow your analyser instructions. TEST 1 – CHECK THE APPLIANCE AT MAX GAS RATE Switch on appliance to max rate & zero your analyser in outside fresh air. Once stable at the appliance maximum gas flow rate, insert your flue probe into the flue’s air inlet to measure CO2 levels - Readings must be stable & greater or equal to 0.20%. 22 KANE 458s MANUAL... -
Page 23: Test 2
TEST 2 Insert your flue probe into the appliance exhaust outlet to measure CO, CO₂ & RATIO levels – these must be within manufacturer instructions. If manufacturer instructions are not available CO must be under 350ppm & RATIO under 0.0040. TEST 3 – CHECK APPLIANCE AT MINIMUM GAS FLOW RATE WHERE POSSIBLE Select NEXT on status bar using The appliance is stable at minimum gas rate, measure CO, CO₂ & RATIO levels – these must be within the manufacturer instructions. If manufacture instructions are not available, CO must be under 350ppm & RATIO under 0.0040. To finish press . To continue next press followed by TEST 4 – MEASURE APPLIANCE FLOW & RETURN TEMPERATURES All measured readings are logged & can be printed to our optional KANE IRP-2 printer or wirelessly to our KANE Apps. See page 18-20. KANE 458s MANUAL... -
Page 24: Let-By & Tightness Testing
LET-BY & TIGHTNESS TESTING Rotate dial to TIGHTNESS & press to auto zero pressure sensor. Using black connectors, connect your manometer hose from the appliance test point to your analyser P1 input. Display shows “LET BY?” – use & to select YES or NO. If YES is selected, set the let-by pressure then press to start the let-by test – display shows: Let-by test automatically stored in memory Pressure at start of let-by test Real time reading Let-by default time is 60 seconds – change via “Menu” If let-by test fails rotate dial to another position to stop the test. If Let-by test passes, adjust gas pressure for the tightness test & press to start stabilisation test – display shows: Real time pressure reading Stabilisation default time is 60 seconds When complete press to start tightness test: 24 KANE 458s MANUAL... -
Page 25: Sending Reports
Tightness test automatically stored in memory Pressure at start of tightness test Real time pressure reading Tightness default time is 120 seconds – can be changed via “Menu” When complete display shows: Tightness test automatically stored in memory Pressure at start of stabilisation test Pressure at end of stabilisation test Pressure at start of tightness test Pressure at end of tightness test Press to print the complete test SENDING REPORTS Let-by & Tightness reports are automatically stored. Page 18-20 explains how to view & print stored reports. Press and release then select either your optional KANE IRP printer or wirelessly to your APPS. KANE 458s MANUAL... -
Page 26: Room Co Testing
TYPE A WATER 5 minute test with results LIMIT = 10ppm HEATER stored every minute ALARM = 30 ppm TYPE A SPACE 30 minute test with results LIMIT = 10ppm HEATER stored every minute ALARM = 30 ppm 26 KANE 458s MANUAL... -
Page 27: Room Co Display
ROOM CO DISPLAY CO readings are recorded every 60 seconds for up to 30 minutes Test 1 of 15 Test 30 = maximum of 30 tests in series Test interval time You can stop the Room CO test at any time by pressing Otherwise it stops automatically after the pre-set time. Room CO tests are automatically stored in your analyser memory as a log number. You can send your Room CO test log to your optional KANE IRP-2 print- er by pressing or wirelessly using & to your App. See page 18-20. KANE 458s MANUAL... -
Page 28: Printouts
PRINTOUTS Auxiliary Combustion Pressure/Temp Sweep Test Commission Let by/Tightness Type A 28 KANE 458s MANUAL... -
Page 29: Kane Link
KANE LINK WIRELESS MEASUREMENT AND DATA TRANSFER You can wirelessly connect optional KANE LINK devices to your analyser. Rotate dial to KANE LINK on your analyser to manage how your analyser communicates with wireless devices. To wirelessly transfer data to a connected smart device running our KANE Apps, select APP using To ADD, REMOVE and check STATUS of optional KANE LINK devices select LINK using & buttons. WPCP2 WIRELESS PIPE CLAMP To add select it then enter its serial number using & buttons. Enter its serial number using & buttons. Each clamp serial number must be 10 digits long. If longer use the last 10 digits. e.g. in this example only enter last 10 digits: 2105094301 DTHA2 ANEMOMETER To add a DTHA2 anemometer select DTHA2 using & buttons. Enter its serial number using & buttons. Each serial number must be 10 digits long If shorter enter 0’s to make up to 10. e.g. in this example enter 2001228 as 0002001228. -
Page 30: Specifications
0 - 21% 0.1% ±0.3% Volume CO/CO2 Ratio 0 - 0.9999 0.0001 ±5% of reading Efficiency (Net or Gross) 0 - 99.9% 0.1% ±1% of reading Efficiency High (C) 0 - 119.9% 0.1% ±1% of reading Excess Air 0 - 119.9% 0.1% ±0.2% of reading Pressure (Differential) ±80mbar 0.1mbar ±0.5% FSD Pre-programmed Fuels Natural Gas, Propane, Butane, LPG, Light Oil, Digester Gas, Wood UK, USA & France Pellets Natural Gas, Light Oil, Bio Oil, Coke, LPG, Wood, Town Gas, Butane European & Propane Battery Life >8 hours (continuous with pump on) The KANE458s is independently tested & certified to EN 50379, Certification Parts 1-3 in accordance to 1st German Federal Emission Control Ordinance (Bim5chV) 30 KANE 458s MANUAL... - Page 31 PARAMETER RANGE RESOLUTION ACCURACY Operating Conditions Temperatures 0 - 45°C Humidity 15 to 90% RH, (non-condensing) Power Supply Rechargeable batteries, USB Charging Physical Characteristics Weight Approx. 0.625g Dimensions L: 216mm x H: 105mm x W:45mm KANE 458s MANUAL...
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Page 32: Eu Declaration Of Conformity
2014/35 Low Voltage Directive (LVD) The following harmonised standards & technical specifications have been applied: CERTIFICATION The KANE458s is independently tested & certified to EN 50379, Parts 1 & 3 in accordance to 1st German Federal Emission Control Ordinance (BlmSchV) EMC (UK & EU) EN50270:2015 SAFETY (UK & EU) EN61010-1:2010 (UK & EU) ROHS IEC62321-2:2013, IEC62321-1:2013, IEC62321-3-1:2013, IEC62321-5:2013, IEC62321-4:2013, IEC62321-7-2:2017, IEC62321-7-1:2015, IEC62321-6:2015, IEC 62321-8:2015 Signed for on behalf of:- Kane International Ltd. 01. July 2021 Paul Morrison Engineering Manager 32 KANE 458s MANUAL... - Page 33 SERVICE – CALIBRATE – RECERTIFY All analysers & pressure meters should be recertified annually. Extend your KANE analyser & pressure meter’s ‘no quibble’ warranty up to 10 years by returning your analyser & pressure meter via your KAM dashboard annually. KANE 458s MANUAL...
- Page 34 Report Stolen: Reporting your analyser stolen ensures our Stolen Analyser Register is up-dated & helps prevent industry colleagues unknowingly buying stolen goods • Remove your KANE Analyser once sold so its new owner can also benefit There are different KAM options & we'd be delighted to discuss your individual requirements More than 4 FGAs? Contact: support@kane.co.uk...
- Page 35 Your support - our way KANE 458s MANUAL...
- Page 36 Book & pay to Service & Recertify via your KAM dashboard Select FREEPOST for tracked carriage - UK mainland only Your analyser will be despatched on the same day we receive it... OR YOUR MONEY BACK 36 KANE 458s MANUAL...
- Page 37 Northern Customer Service Southern & International Customer Kane International Ltd Service Gibfield Park Avenue Kane International Ltd Atherton, Kane House, 11 Bessemer Road Manchester Welwyn Garden City M46 0SY, UK Hertfordshire e: nservice@kane.co.uk AL7 1GF, UK t: 0800 059 0800 e: sservice@kane.co.uk t: 0800 059 0800 Outside UK Call +44 1707 375550 COLD WEATHER PRECAUTIONS It is important you keep your flue gas analyser in a warm place overnight. Electronic devices that become really cold, by being left in a vehicle overnight, suffer when taken into a warm room the next morning. Condensation may form which can affect the analyser performance & cause permanent damage. Electrochemical sensors used in flue gas anlysers can be affected by condensation or water being sucked into the analyser, as the small apertures on top of sensors can become blocked with water, stopping sensors seeing flue gas. When this happens, oxygen or carbon dioxide reading will display as “—” & sensors may be permanently damaged. If you think that your analyser is affected by condensation or water ingress, it may be possible to rectify the problem yourself. Simple leave the analyser running in a warm place, with the pump ‘ON’ sampling fresh air for a few hours (use mains adapter/battery charger if needed). If, after doing this, you still experience problems please contact our Service Centres. KANE 458s MANUAL...
- Page 38 THIS PRODUCT CONFORMS WITH THE FOLLOWING PLEASE RECYCLE PACKAGING MADE IN THE UK 38 KANE 458s MANUAL...
- Page 39 Thank you for buying this analyser. Before use, please register on our website www.kane.co.uk Scan the QR code to go directly to register your product online. Kane International Ltd Kane House, 11 Bessemer Road Welwyn Garden City Hertfordshire AL7 1GF, UK email: sales@kane.co.uk telephone: 0800 059 0800 KANE 458s MANUAL...
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