Kane KANE251 Manual
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Kane KANE251 Manual

Combustion analyser
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KANE251
Combustion Analyser
Stock No: 19462
July 2014
© Kane International Ltd

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Summary of Contents for Kane KANE251

  • Page 1 KANE251 Combustion Analyser Stock No: 19462 July 2014 © Kane International Ltd...

  • Page 2: Table Of Contents

    10. EXAMPLE PRINTOUTS IN AMBIENT AIR 21-22 11. WHEN YOU FINISH USING THE METER 12. ANALYSER PROBLEM SOLVING 13. ANALYSER ANNUAL SERVICE & RE-CERTIFY 25-28 13.1 Returning your analyser to Kane 13.2 Service Returns 14. ANALYSER SPECIFICATION 29-30 Page 2...
  • Page 3 15. ELECTROMAGNETIC COMPATIBILITY 16. END OF LIFE DISPOSAL APPENDIX 1 – MAIN PARAMETERS: 32-33 APPENDIX 2 – SYMBOLS USED ON THE DISPLAY PRODUCT REGISTRATION 35-36 Page 3...

  • Page 4: Kane251 Overview

    20 sets of tests can be stored. Two lines of 16 characters can be added to the header of printouts. The KANE251 combustion analyser is controlled using 4 buttons and a rotary dial. The four buttons (from left to right) the power button, switch on and off the backlight and “freeze”...

  • Page 5: Analyser Layout & Features

    ANALYSER LAYOUT & FEATURES Page 5...
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  • Page 7: Batteries

    Switch the KANE251 on. The charger should be connected and switched on. When charging the red Battery charging indicator will illuminate. Switch the KANE251 off. The display will show BATTERY and a battery symbol. The first charge should be for 12 hours continuously. NiMH are suitable for top up charging at any time even for short periods.

  • Page 8: Before Using The Analyser Every Time

    2. BEFORE USING THE ANALYSER EVERY TIME: Check the water trap is empty and the particle filter is not dirty: To empty water trap, unscrew the red screw plug and re-tighten once it is empty. To change the filter, remove protective rubber cover, pull out the water trap unit from the analyser, remove the water trap’s particle filter from its’...

  • Page 9: Safety Warning

    The second line of the display counts down from 75 until the sensors are ready to use. If the analyser will not auto calibrate! Its sensors need to be replaced or recalibrated by Kane authorised repair centre.
  • Page 10 Switching off the Analyser: Press the ON/OFF button to switch the analyser OFF. The display counts down from 29 with the pump on to clear the sensors with fresh air – if the flue probe is still connected, make sure the analyser and probe are in fresh air.

  • Page 11: Using / / Buttons

    Printing Data Press the SEND/PRINT button for 1 second to start the data transfer from the analyser to the infa-red printer. The analyser displays a series of bars until the transfer is completed. Press the button for 1 second again to abort the transfer.

  • Page 12: Using The Rotary Dial (Starting From Menu)

    8. USING THE ROTARY DIAL (STARTING FROM MENU): Select “Menu” on the rotary dial and navigate using the function buttons. = Scroll up = Scroll down = Enter ROTARY DIAL POSITIONS Rotate the dial to MENU and use the UP or DOWN and ENTER MENU keys to select the following function for change: Time –...
  • Page 13 ROTARY DIAL POSITIONS Displays the battery level and the number of days until STATUS calibration is due Displays up to two pages of two lines that toggle for custom setting Displays calculated Oxygen values and the calculated / Eff efficiency when O values are less than 18% EFFn, EFFg or EFFc as selected by the user.

  • Page 14: Measuring Flue Gases

    MEASURING FLUE GASES After the countdown is finished and the analyser is correctly set up, put its’ flue probe into the appliance’s sampling point. The tip of the probe should be at the centre of the flue. Use the flue probe’s depth stop cone to set the position.
  • Page 15 NOTE: In accordance with BS7967 and EN50379 the value of the CO/ RATIO is shown to 4 decimal places. 0.0008 NOTE: 0.0008 is less than 0.004. → 0.0040 Many manufacture’s instructions show → this as 0.004. AUX display The AUX (auxillary) can be customised →...
  • Page 16 Press the SEND/PRINT button for 1 second to print the full combustion test. Press and hold the SEND/PRINT button for approximately 2 seconds to store the combustion test in the memory. Press the BACKLIGHT key for one second to “freeze” the readings before printing.
  • Page 17 Temperature display 49.2 Flue temperature ( → 14.6 Inlet temperature ( C) Normally set by → the flue probe during the fresh air purge. Press the SEND/PRINT button for 1 second to print the full combustion test. Press and hold the SEND/PRINT button for approximately 2 seconds to store the combustion test in the memory.
  • Page 18 USER Set the User Fuel calorific value → → Press the button to select K1. DONE will be briefly displayed on the bottom line of the display. Fuel constant → 0.000 Set fuel constant → Use the scroll to the correct value. Press the button to select.
  • Page 19 USER Set the User Fuel calorific value → Set fuel constant → Press the button to select K3. DONE will be briefly displayed on the bottom line of the display. Fuel constant → 0.000 Set fuel constant → Use the scroll to the correct value.
  • Page 20 Press the SEND/PRINT button for 1 second to print the full combustion test. Press and hold the SEND/PRINT button for approximately 2 seconds to store the combustion test in the memory. Press the BACKLIGHT key for one second to “freeze” the readings before printing.

  • Page 21: Example Printouts In Ambient Air

    10. EXAMPLE PRINTOUT IN AMBIENT AIR The standard printouts are: KANE251 V 1.00B YOUR COMPANY NAME & PHONE NUMBER HERE SERIAL NO. 000000000 DATE 01/07/14 TIME 12:00:08 COMBUSTION FUEL NAT GAS 20.9 00.0 ppm n 02 REF 00.0 ----------------------------------------------------- C a l . d u e o n 0 1 / 0 7 / 1 5...
  • Page 22 NOTE: Printouts of stored readings will also include the TEST NO. below the serial number. KANE251 V 1.00B YOUR COMPANY NAME & PHONE NUMBER HERE SERIAL NO. 000000000 DATE 01/07/14 TIME 12:00:08 COMBUSTION FUEL NAT GAS 20.9 00.0 ppm n 02 REF 00.0...

  • Page 23: When You Finish Using The Meter

    11. WHEN YOU FINISH USING THE METER Remove its’ probe from the flue - THE PROBE WILL BE HOT - and let it cool. Do not put the probe in water which will be sucked into the meter, damaging its’ pump and sensors. When the meter’s readings return to ambient levels, switch it off.

  • Page 24: Analyser Problem Solving

    12. ANALYSER PROBLEM SOLVING If any problems are not solved with these solutions, contact us or an authorised repair center. Fault symptom Causes / Solutions  Oxygen too high  Air leaking into probe, tubing, water trap, connectors or internal to analyser. ...

  • Page 25: Analyser Annual Service & Re-Certify

    Welwyn Garden City in Hertfordshire Tel: 01707-375550 (the primary service centre for non-UK customers). By sending your analyser back to Kane for an annual fixed price service (check www.kane.co.uk for details) you have the opportunity to extend the warranty on your analyser to 5 years.

  • Page 26: Returning Your Analyser To Kane

    Once the analyser has been securely packed then your package is ready for shipment back to Kane. If you do not have an account with a courier company you can take your package to your local Post Office. It is advisable to send the package by Special Delivery so that it is insured and traceable while in transit.

  • Page 27: Service Returns

    13.2 Service Returns (Simply cut out and attach to your package) Northern Service Department Kane International Ltd Gibfield Park Avenue Atherton Manchester M46 0SY Southern Service Department Kane International Ltd Kane House, Swallowfield Welwyn Garden City Hertfordshire AL7 1JG Northern Service Department...
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  • Page 29: Analyser Specification

    14. ANALYSER SPECIFICATION (NOTE MAY BE SUBJECT TO CHANGE) Parameter Range Resolution Accuracy Temp Measurement Flue Temperature ±2°C 0-600C 0.1C ±0.3% reading Inlet Temperature +1°C 0-50C 0.1C (Internal sensor) ±0.3% reading Inlet Temperature ±2°C 0-600C 0.1C (External sensor) ±0.3% reading Flue Gas Measurement Oxygen...
  • Page 30 Pre-programmed Fuels Natural gas, Light Oil, Propane, Butane, LPG, Wood Pellets. Dimensions Weight 1kg / 2.2lb Handset 200mm / 7.9” x 45mm / 1.8” x 90mm / 3.5” Probe L300mm / 11.8” x Dia 6mm / 0.25”with 200mm / 7.8” long stainless steel shaft, type K thermocouple and 3m / 6ft long neoprene hose Ambient Operating +0C to +40C / 32-104F...

  • Page 31: Electromagnetic Compatibility

    If not acceptable, adjust the meter’s position to minimize interference or switch off, if possible, the offending equipment during your test. At the time of writing this manual (July 2014) Kane International Ltd are not aware of any field based situation where such interference has occurred and this advice is only given to satisfy the requirements of the Directive.

  • Page 32: Appendix 1 - Main Parameters

    The temperature measure from the flue probe during the fresh air purge will be used as the inlet temperature. If no probe is connected then the internal ambient temperature of the KANE251 will be used as the inlet. T Nett : Nett temperature calculated by deducting the AMBIENT or INLET temperature from the measured FLUE temperature.
  • Page 33 EFF : Combustion efficiency calculation displayed in percentage either as Gross (G) or Nett (N) or Condensing Nett (C) - Use MENU to change. The calculation is determined by fuel type and uses the calculation in British Standard BS845. The efficiency is displayed during a combustion test, ‘- - - -’...

  • Page 34: Appendix 2 - Symbols Used On The Display

    APPENDIX 2 - SYMBOLS USED ON THE DISPLAY CO/CO λ Excess Air Loss %: 100% minus loss % = efficiency % Flue temperature Inlet temperature ∆T Nett temperature Gross efficiency Nett efficiency Condensing efficiency - PO - Pump off -O>- Calculated oxygen greater than 18% so calculation is disabled -OC-...

  • Page 35: Product Registration

    PRODUCT REGISTRATION Please complete, detach and return to: Kane International Ltd Kane House, Swallowfield, Welwyn Garden City, Hertfordshire, AL7 1JG Your Details Name: Job Title: Company Name: Company Address 1: Address 2: Town/City: County: Postcode: Country: Phone Number: Fax Number:...
  • Page 36  Heating Ventilating & Plumbing    Heating & Plumbing Monthly    Your feedback is important to us, please add any additional comments you would like to make with regard to your recent Kane purchase: Page 36...
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  • Page 40 Thank you for reading this data sheet. For pricing or for further information, please contact us at our UK Office, using the details below. UK Office Keison Products, P.O. Box 2124, Chelmsford, Essex, CM1 3UP, England. Tel: +44 (0)330 088 0560 Fax: +44 (0)1245 808399 Email: sales@keison.co.uk...

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