Related Manuals for Kane KANE988
Summary of Contents for Kane KANE988
- Page 1 KANE988 Industrial Flue Gas Analyser KANE LINK Stock No: MAN00333 Rev: 1.00722 JULY 2022 © Kane International Ltd...
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Page 2: Table Of Contents
REPLACING BATTERIES TIME AND DATE CHARGING NIMH BATTERIES BATTERY DISPOSAL GENERAL SAFETY FIRST TIME USE GENERAL OPERATING PRINCIPLE USER INTERFACE LOGGING DATA PRINTING DATA HOME MENU MEASUREMENT SETTINGS REPORTS ON SCREEN TRENDS STATUS SETUP TOOLS USING YOUR ANALYSER 2 KANE988 MANUAL... - Page 3 TAKING A FLOW READING PITOT REGULAR CHECKS DURING SAMPLING NORMAL SHUTDOWN SEQUENCE PRINTOUTS 33-34 WATER TRAP MAINTANENCE 35-36 KANE LINK - ADDING DEVICES 37-38 SPECIFICATIONS 39-40 EU DECLARATION COLD WEATHER PRECAUTIONS WELCOME TO KANE CARE 43-46 ANALYSER RECYCLING KANE988 MANUAL 3...
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Page 4: Kane988 Overview
NDIR 3 gas detection bench to measure up to 8 gases and 9 sensors. Your KANE988 has a colour graphical display and intuitive keypad to provide clear information and simple operation. Your KANE988 is independently certified to EN50379 parts 1-3 by TUV. - Page 5 Your KANE988 prints test results using an optional infrared printer or wirelessly sends test results to the KANE LIVE App. MEMORY Your KANE988 stores: Combustion logs = 178 • Pressure/Temp logs = 178 • Airflow logs = 89 • DTHA2 logs = 89 •...
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Page 6: Analyser Features And Keypad
ANALYSER FEATURES AND KEYPAD 6 KANE988 MANUAL... -
Page 7: Keypad Buttons
Return to home screen HOME Short press to Store / F2 STORES / F2 Short press to scroll up Short press to scroll down DOWN BACK / CANCEL BACK / CANCEL OK / ENTER OK / ENTER KANE988 MANUAL 7... -
Page 8: Analyser Layout
Print / F1 Pump On / Off Store / F2 Flue Temperature T2 Flue Temperature T1 Exhaust port DO NOT COVER Pressure connection P2 Fit spigot probe to hose before Pressure connection P1 connecting to Flue gas inlet 8 KANE988 MANUAL... -
Page 9: Back Of Analyser & Probe
Thermocouple Stainless steel shaft Depth stop Depth stop cone cone Gas exhaust ports Thermocouple Wire KANE988 MANUAL 9... -
Page 10: Batteries
Your first charge should be for 8 hours - Thereafter NiMH batteries can be topped up any time, even for short periods. BATTERY DISPOSAL Always dispose of depleted batteries using approved disposal methods that protect the environment. 10 KANE988 MANUAL... -
Page 11: General Safety
Altitude to 2000m • Ambient temperature 0°C -40°C • Maximum relative humidity 80% for temperatures up to 31°C • decreasing linearly to 50%RH at 40°C Mains supply fluctuations not to exceed 10% of the nominal voltage • KANE988 MANUAL 11... -
Page 12: First Time Use
Before use set up your analyser to your requirements. GENERAL OPERATING PRINCIPLE After powering on your analyser, choose tasks to perform using MENU. Most tests can be made with little user activity. Your analyser status bar displays useful information. 12 KANE988 MANUAL... -
Page 13: User Interface
- display changes to show print progress. To print logged data: Select LOG ON in REPORTS menu Press PRINT key or select desired test from MEASUREMENT MENU and use View Logs Select LOG NO and press PRINT key KANE988 MANUAL 13... -
Page 14: Home Menu
Check time & date are correct as they can only be changed if you have no stored logs in Memory to protect integrity of stored data. MEASUREMENT Start measurements and tests See page 22 for details 14 KANE988 MANUAL... -
Page 15: Settings
Set reference O2 for CO and NO sensor independently ALARMS Toxic Gas Alarm YES / NO Battery Low Alarm YES / NO Watertrap Check Warning YES / NO Excessive CO Warming YES / NO CONVERSATION FACTORS Select desired Pitot factor KANE988 MANUAL 15... -
Page 16: Reports
Create, edit and remove reports MENU ITEM OPTIONS / COMMENTS VIEW COMB. REPORTS View reports VIEW PRS & TEMP REPORTS View reports VIEW AIRFLOW REPORTS View reports VIEW DTHA2 REPORTS View reports DELETE REPORTS Select by report type or all 16 KANE988 MANUAL... -
Page 17: On Screen Trends
TREND B Parameter TREND C Parameter TREND D Parameter START TREND A Start STATY TREND B Start START TREND C Start START TREND D Start START DUAL TREND AB Start START DUAL TREND CD Start START QUAD TREND Start KANE988 MANUAL 17... -
Page 18: Status
STATUS View current configuration and setup 18 KANE988 MANUAL... -
Page 19: Setup
OPERATION DETAIL Enter operator / owner information PRINTER Select IR printer type MANAGE LINK DEVICES Add or remove KANE LINK devices ALARM LEVELS Set alarm trigger levels for each gas sensor - MAIN PURGE Set: MAIN PURGE DURATION Time in seconds... -
Page 20: Tools
Manually trigger zero calibration for pressure sensor - Disconnect all pressure hoses first SETUP MIDSTREAM FINDER Setup MIDSTREAM FINDER Tool parameters, temperature and pressure limits START MIDSTREAM FINDER Start MIDSTREAM Finder Tool SERVICE Restricted area for authorized personnel only. 20 KANE988 MANUAL... -
Page 21: Using Your Analyser
Calibration time counts down in seconds to zero and can be changed to 90, 120, 180 or 300 seconds. NOTE:- 180 seconds is recommended to allow sensors to fully stabilise - anything less may result in toxic and oxygen sensor drift. KANE988 MANUAL 21... -
Page 22: Measurement Menu
Start measurements and tests MENU ITEM OPTIONS / COMMENTS WIRELESS MODE Choose between KANE LINK or KANE APP modes READING SIZE Choose text size for task screens NOTE:- Ensure analyser displays correct date & time before making measurement. 22 KANE988 MANUAL... -
Page 23: Flue Gas
FLUE GAS Begins measurement process - flue gas measurements are displayed over 3 pages. Navigate via buttons on control panel. KANE988 MANUAL 23... -
Page 24: Pressure & Temp
PRESSURE & TEMP Start pressure and temperature measurements AIRFLOW Screen defaults to Pilot measurement unless a KANE-DTHA2 is connected. DTHA2 SCREEN PITOT SCREEN 24 KANE988 MANUAL... -
Page 25: Timed Logging
DURATION Choose test duration from 1 to 24 hours INTERVAL Choose sampling interval from 3 to 60 seconds TOTAL SAMPLES Indicates number of samples collected based on DURATION and INTERVAL settings START TEST Begin test TEST RUNNING KANE988 MANUAL 25... -
Page 26: Average Test
TEST ID Enter unique ID for test or use automatically generated ID DURATION Choose test duration from 30 seconds to 30 minutes FUEL TYPE Select required fuel type START TEST Begin test STABILISING FIND MIDSTREAM TEST RUNNING 26 KANE988 MANUAL... -
Page 27: Tightness Test
TIGHTNESS TEST Configure and perform tightness tests Using black connectors, connect your manometer hose from appliance test point to analyser P1 input. CHOOSE LET-BY (optional) LET-BY RUNNING KANE988 MANUAL 27... -
Page 28: Start Stabilisation
START STABILISATION STABILISATION RUNNING START TIGHTNESS TEST TIGHTNESS TEST RUNNING 28 KANE988 MANUAL... -
Page 29: Pressure Measurement Good Practice
Before using your analyser to measure an appliance gas/air ratio valve, read appliance manufacturer instructions thoroughly. If in doubt, contact appliance manufacturer. After adjusting a gas/air ratio valve O , CO & CO/CO ratio readings must be within appliance manufacturer specified limits. KANE988 MANUAL 29... -
Page 30: Measuring Flue Gases
• Do not put analyser on a hot surface • Do not exceed analyser water trap levels • Do not let analyser particle filter become dirty and blocked • Check readings are stable and within expected range. 30 KANE988 MANUAL... -
Page 31: Taking A Pressure Reading
To perform a combustion and draught test a dual purpose probe is required, contact KANE International or an Authorised Distributor for details. TAKING A FLOW READING - PITOT MEASUREMENT In UNITS menu set pressure units to metres/sec (m/sec), the only choice available for flow measurements, and set pressure display to Pascal (Pa). -
Page 32: Normal Shutdown Sequence
Allow analyser to purge in fresh air for at least three minutes or until all toxic sensor readings are below 10ppm. Do not immerse probe in water as this will damage pump and sensors. NOTES: It is good practice to hang probe hose vertically after sampling so condensate drains away. 32 KANE988 MANUAL... -
Page 33: Printouts
PRINTOUTS Average Test Flue Gas Combustion Test KANE988 MANUAL 33... - Page 34 Humidity Airflow Pressure & Temp Tightness Test 34 KANE988 MANUAL...
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Page 35: Water Trap Maintanence
WATER TRAP MAINTANENCE KANE988 Water Stop Technology Your analyser has a water trap & particle filter to stop appliance flue gas water vapour & dust entering your analyser. However, some boilers produce much higher volumes of water vapour which can affect your analyser. - Page 36 Particle filter Water stop filter Replace particle Replace water stop filter filter Ensure small o-ring is fitted when replacing water stop filter Replacement part numbers: Water Stop filter: WSF2 Particle filter: PF2 Water trap: SM50675 36 KANE988 MANUAL...
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Page 37: Kane Link - Adding Devices
- Each serial number must be 10 digits long. If shorter enter 0’s to make up to 10 - For example: Enter serial number 2001228 below as 0002001228. Other KANE LINK devices can be paired - Contact KANE for more details KANE988 MANUAL 37... - Page 38 Serial Number Use numeric part of serial number to pair your KANE LINK analyser. KANE LINK requires a 10-digit serial number - If shorter, use 0’s to make up to 10 infant of serial number. For example: Enter serial number J12345678 above as 0012345678.
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Page 39: Specifications
0 - 1000ppm (optional) ±10ppm<500ppm Sulphur Dioxide ±5ppm<100ppm 1ppm 0 - 5000ppm (optional) ±5%>100ppm Carbon Dioxide 0.1% ±0.3% reading 0 - 20% NDIR 0 - 5000ppm Hydrocarbon +/- 5% of reading or 1ppm Over-range: NDIR +/- 12ppm volume 10,000ppm KANE988 MANUAL 39... - Page 40 Cor, Propane, LPG, Butane, Light Oil, Digester Gas, Heavy Oil, Coal, Anthracite, Wood Pellets, Coke, 5x User defined fuels Battery Life >6 hours from full charge KANE988 is independently tested and certified to EN50379 Certification parts 1-3 Operating Conditions Temperatures 0 - 45°C...
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Page 41: Eu Declaration
Kane House, 11 Bessemer Road, Welwyn Garden City, Hertfordshire, AL10 1GF, UK. Tel: + 1707 375550 Web: www.kane.co.uk The KANE988 is in conformity with the relevant Union harmonization legislation below: UK Directive The Electromagnetic Compatibility Regulations 2016 (EMC) The Restriction of the Use of Certain Hazardous Substances in Electrical and... -
Page 42: Cold Weather Precautions
Northern Customer Service Southern & International Customer Kane International Ltd Service Gibfield Park Avenue Kane International Ltd Atherton, Kane House, 11 Bessemer Road Manchester Welwyn Garden City M46 0SY, UK Hertfordshire e: nservice@kane.co.uk AL7 1GF, UK t: 0800 059 0800 e: service@kane.co.uk... -
Page 43: Welcome To Kane Care
Welcome to KANE CARE KANE CARE is our award winning promise to never let you down or your money back KANE CARE applies to any KANE Analyser Service & Recertification booked online via www.kane.co.uk & www.kanetest.ie - some exclusions apply For KANE CARE International Service &... - Page 44 Select FREEPOST for tracked carriage - UK & Ireland mainland only Your analyser will be despatched the same day we receive it… OR YOUR MONEY BACK* *Excludes KANE-EGA, AUTO600, ‘9 series’ analyser & UKAS certificates - Ireland 2 day turnaround 44 KANE988 MANUAL...
- Page 45 International All Inclusive Price KANE CARE Service & Recertification email: sales@kane.co.uk with analyser name & serial number Pay our all inclusive KANE CARE quote Send your analyser & accessories We will return free of charge* after KANE CARE Service & Recertification with 1 year warranty if under 10 years old *Excludes local tax &...
- Page 46 +44 1707 375550 Email: sales@kane.co.uk Trustpilot KANE and the Kane logo (registered in the UK and elsewhere) are trademarks of Kane Group Limited, used under licence All other marks are trademarks of their respective holders. © 2022 Kane International Limited...
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Page 47: Analyser Recycling
THIS PRODUCT CONFIRMS WITH THE FOLLOWING PLEASE RECYCLE PACKAGING MADE IN THE UK KANE988 MANUAL 47... - Page 48 Before use, please register on our website www.kane.co.uk Scan the QR code to go directly to Register your product online. Kane International Ltd Kane House, 11 Bessemer Road Welwyn Garden City Hertfordshire AL7 1GF, UK email: sales@kane.co.uk telephone: 0800 059 0800...
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Questions and answers
My unit of Kane988 showing Calibration Overdue was 9327d on its status. Are these accumulated days of operating of the flue gas analyzer or overdue for calibration since 9327 days equal to 25 years ...please clarify on this matter.