Table Of Contents - Kongsberg Frydenbo IRV-2 Maintenance Manual

Maintenance Manual
TABLE OF CONTENT
1. Introduction .................................................................................................................... 7
2. Maintenance Overview ................................................................................................... 7
3. Safety ............................................................................................................................. 9
3.1 General Statement .................................................................................................. 9
3.2 Safety Annotations ................................................................................................ 10
4. Steering Gear Actuator and Power Pack ...................................................................... 11
5. Docking Related Service and Maintenance tasks ......................................................... 14
5.1 Tools Needed ........................................................................................................ 16
5.2 Weight of Cover and Rotor .................................................................................... 16
6. Routine Maintenance tasks .......................................................................................... 17
7. Oil Recommendations .................................................................................................. 20
8. System Oil Volume ....................................................................................................... 22
9. Grease Recommendation for Stuffing Box ................................................................... 23
10. Tightening Torque for Bolts .......................................................................................... 24
11. Maintenance Instructions .............................................................................................. 25
11.1 Oil Sampling .......................................................................................................... 26
11.2 Venting .................................................................................................................. 27
11.3 Filling and Refilling of Oil ....................................................................................... 28
11.4 Maneuvering Time Test ......................................................................................... 29
11.5 Replacement of Gland Seals ................................................................................. 30
11.6 Replacement of Filter Element .............................................................................. 32
11.7 Replacement of Flexible Coupling in Pump Unit .................................................... 33
11.8 Adjustment of Haenni Contents Gauge ................................................................. 34
11.9 Cleaning of Water/Oil Cooler ................................................................................. 37
11.10 Cleaning of Air/Oil Cooler ...................................................................................... 38
11.11 FB40 Feedback Inspection .................................................................................... 40
11.12 Stuffing Box (if KONGSBERG delivery) ................................................................. 42
11.13 Function Test of Alarm System ............................................................................. 43
11.14 Function Test of IMO System ................................................................................ 45
11.14.1 Manual Operation mode From Bridge ......................................................... 45
11.14.2 Local Operation from IMO Control Cabinet ................................................. 46
11.14.3 IMO Oil Level Detection .............................................................................. 47
11.14.4 Operation of IMO Valves ............................................................................ 49
Adjustment of Rudder Angle Indicator System ...................................................... 50
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