Kongsberg Frydenbo IRV-2 Maintenance Manual
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Kongsberg Frydenbo IRV-2 Maintenance Manual

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Maintenance Manual
Frydenbö IRV-2 Steering Gear
2022.08.26 14:02 [CET] RELEASED

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Summary of Contents for Kongsberg Frydenbo IRV-2

  • Page 1 Maintenance Manual Frydenbö IRV-2 Steering Gear 2022.08.26 14:02 [CET] RELEASED...
  • Page 2 Any disclosure, copying, distribution or use is prohibited if not otherwise explicitly agreed with KONGSBERG in writing. Any authorized reproduction, in whole or in part, must include this legend. ©2022 KONGSBERG - All rights reserved.
  • Page 3 Any disclosure, copying, distribution or use is prohibited if not otherwise explicitly agreed with KONGSBERG in writing. Any authorized reproduction, in whole or in part, must include this legend. ©2022 KONGSBERG - All rights reserved.
  • Page 4 Any disclosure, copying, distribution or use is prohibited if not P a g e otherwise explicitly agreed with KONGSBERG in writing. Any authorized reproduction, in whole or in part, must include this legend. ©2022 KONGSBERG - All rights reserved.

  • Page 5: Table Of Contents

    Any disclosure, copying, distribution or use is prohibited if not otherwise explicitly agreed with KONGSBERG in writing. Any authorized reproduction, in whole or in part, must include this legend. ©2022 KONGSBERG - All rights reserved.
  • Page 6 Any disclosure, copying, distribution or use is prohibited if not otherwise explicitly agreed with KONGSBERG in writing. Any authorized reproduction, in whole or in part, must include this legend. ©2022 KONGSBERG - All rights reserved.

  • Page 7: Introduction

    All recommendations are provided in relation to general Class requirements and guidelines. The KONGSBERG IMO Steering Gear (IRV) fulfils the single failure criteria of IMO for tankers over 100 000 DWT. The IRV Steering Gears comprise two identical power actuating systems separated with a double hydraulic sealing system within a single housing.
  • Page 8 Any disclosure, copying, distribution or use is prohibited if not P a g e otherwise explicitly agreed with KONGSBERG in writing. Any authorized reproduction, in whole or in part, must include this legend. ©2022 KONGSBERG - All rights reserved.

  • Page 9: Safety

    Any disclosure, copying, distribution or use is prohibited if not P a g e otherwise explicitly agreed with KONGSBERG in writing. Any authorized reproduction, in whole or in part, must include this legend. ©2022 KONGSBERG - All rights reserved.

  • Page 10: Safety Annotations

    Any disclosure, copying, distribution or use is prohibited if not P a g e 10 | otherwise explicitly agreed with KONGSBERG in writing. Any authorized reproduction, in whole or in part, must include this legend. ©2022 KONGSBERG - All rights reserved.

  • Page 11: Steering Gear Actuator And Power Pack

    Any disclosure, copying, distribution or use is prohibited if not P a g e 11 | otherwise explicitly agreed with KONGSBERG in writing. Any authorized reproduction, in whole or in part, must include this legend. ©2022 KONGSBERG - All rights reserved.
  • Page 12 Any disclosure, copying, distribution or use is prohibited if not P a g e 12 | otherwise explicitly agreed with KONGSBERG in writing. Any authorized reproduction, in whole or in part, must include this legend. ©2022 KONGSBERG - All rights reserved.
  • Page 13 Any disclosure, copying, distribution or use is prohibited if not P a g e 13 | otherwise explicitly agreed with KONGSBERG in writing. Any authorized reproduction, in whole or in part, must include this legend. ©2022 KONGSBERG - All rights reserved.

  • Page 14: Docking Related Service And Maintenance Tasks

    Any disclosure, copying, distribution or use is prohibited if not P a g e 14 | otherwise explicitly agreed with KONGSBERG in writing. Any authorized reproduction, in whole or in part, must include this legend. ©2022 KONGSBERG - All rights reserved.
  • Page 15 Any disclosure, copying, distribution or use is prohibited if not P a g e 15 | otherwise explicitly agreed with KONGSBERG in writing. Any authorized reproduction, in whole or in part, must include this legend. ©2022 KONGSBERG - All rights reserved.

  • Page 16: Tools Needed

    Any disclosure, copying, distribution or use is prohibited if not P a g e 16 | otherwise explicitly agreed with KONGSBERG in writing. Any authorized reproduction, in whole or in part, must include this legend. ©2022 KONGSBERG - All rights reserved.

  • Page 17: Routine Maintenance Tasks

    Any disclosure, copying, distribution or use is prohibited if not P a g e 17 | otherwise explicitly agreed with KONGSBERG in writing. Any authorized reproduction, in whole or in part, must include this legend. ©2022 KONGSBERG - All rights reserved.
  • Page 18 Any disclosure, copying, distribution or use is prohibited if not P a g e 18 | otherwise explicitly agreed with KONGSBERG in writing. Any authorized reproduction, in whole or in part, must include this legend. ©2022 KONGSBERG - All rights reserved.

  • Page 19: Internal Seal Kit

    Any disclosure, copying, distribution or use is prohibited if not P a g e 19 | otherwise explicitly agreed with KONGSBERG in writing. Any authorized reproduction, in whole or in part, must include this legend. ©2022 KONGSBERG - All rights reserved.

  • Page 20: Oil Recommendations

    Any disclosure, copying, distribution or use is prohibited if not P a g e 20 | otherwise explicitly agreed with KONGSBERG in writing. Any authorized reproduction, in whole or in part, must include this legend. ©2022 KONGSBERG - All rights reserved.
  • Page 21 Any disclosure, copying, distribution or use is prohibited if not P a g e 21 | otherwise explicitly agreed with KONGSBERG in writing. Any authorized reproduction, in whole or in part, must include this legend. ©2022 KONGSBERG - All rights reserved.

  • Page 22: System Oil Volume

    Any disclosure, copying, distribution or use is prohibited if not P a g e 22 | otherwise explicitly agreed with KONGSBERG in writing. Any authorized reproduction, in whole or in part, must include this legend. ©2022 KONGSBERG - All rights reserved.

  • Page 23: Grease Recommendation For Stuffing Box

    Any disclosure, copying, distribution or use is prohibited if not P a g e 23 | otherwise explicitly agreed with KONGSBERG in writing. Any authorized reproduction, in whole or in part, must include this legend. ©2022 KONGSBERG - All rights reserved.

  • Page 24: Tightening Torque For Bolts

    Any disclosure, copying, distribution or use is prohibited if not P a g e 24 | otherwise explicitly agreed with KONGSBERG in writing. Any authorized reproduction, in whole or in part, must include this legend. ©2022 KONGSBERG - All rights reserved.

  • Page 25: Maintenance Instructions

    Any disclosure, copying, distribution or use is prohibited if not P a g e 25 | otherwise explicitly agreed with KONGSBERG in writing. Any authorized reproduction, in whole or in part, must include this legend. ©2022 KONGSBERG - All rights reserved.

  • Page 26: Oil Sampling

    Any disclosure, copying, distribution or use is prohibited if not P a g e 26 | otherwise explicitly agreed with KONGSBERG in writing. Any authorized reproduction, in whole or in part, must include this legend. ©2022 KONGSBERG - All rights reserved.

  • Page 27: Venting

    Any disclosure, copying, distribution or use is prohibited if not P a g e 27 | otherwise explicitly agreed with KONGSBERG in writing. Any authorized reproduction, in whole or in part, must include this legend. ©2022 KONGSBERG - All rights reserved.

  • Page 28: Filling And Refilling Of Oil

    Any disclosure, copying, distribution or use is prohibited if not P a g e 28 | otherwise explicitly agreed with KONGSBERG in writing. Any authorized reproduction, in whole or in part, must include this legend. ©2022 KONGSBERG - All rights reserved.

  • Page 29: Maneuvering Time Test

    Any disclosure, copying, distribution or use is prohibited if not P a g e 29 | otherwise explicitly agreed with KONGSBERG in writing. Any authorized reproduction, in whole or in part, must include this legend. ©2022 KONGSBERG - All rights reserved.

  • Page 30: Replacement Of Gland Seals

    Any disclosure, copying, distribution or use is prohibited if not P a g e 30 | otherwise explicitly agreed with KONGSBERG in writing. Any authorized reproduction, in whole or in part, must include this legend. ©2022 KONGSBERG - All rights reserved.
  • Page 31 Any disclosure, copying, distribution or use is prohibited if not P a g e 31 | otherwise explicitly agreed with KONGSBERG in writing. Any authorized reproduction, in whole or in part, must include this legend. ©2022 KONGSBERG - All rights reserved.

  • Page 32: Replacement Of Filter Element

    Any disclosure, copying, distribution or use is prohibited if not P a g e 32 | otherwise explicitly agreed with KONGSBERG in writing. Any authorized reproduction, in whole or in part, must include this legend. ©2022 KONGSBERG - All rights reserved.

  • Page 33: Replacement Of Flexible Coupling In Pump Unit

    Any disclosure, copying, distribution or use is prohibited if not P a g e 33 | otherwise explicitly agreed with KONGSBERG in writing. Any authorized reproduction, in whole or in part, must include this legend. ©2022 KONGSBERG - All rights reserved.

  • Page 34: Adjustment Of Haenni Contents Gauge

    Any disclosure, copying, distribution or use is prohibited if not P a g e 34 | otherwise explicitly agreed with KONGSBERG in writing. Any authorized reproduction, in whole or in part, must include this legend. ©2022 KONGSBERG - All rights reserved.
  • Page 35 Any disclosure, copying, distribution or use is prohibited if not P a g e 35 | otherwise explicitly agreed with KONGSBERG in writing. Any authorized reproduction, in whole or in part, must include this legend. ©2022 KONGSBERG - All rights reserved.
  • Page 36 Any disclosure, copying, distribution or use is prohibited if not P a g e 36 | otherwise explicitly agreed with KONGSBERG in writing. Any authorized reproduction, in whole or in part, must include this legend. ©2022 KONGSBERG - All rights reserved.

  • Page 37: Cleaning Of Water/Oil Cooler

    Any disclosure, copying, distribution or use is prohibited if not P a g e 37 | otherwise explicitly agreed with KONGSBERG in writing. Any authorized reproduction, in whole or in part, must include this legend. ©2022 KONGSBERG - All rights reserved.

  • Page 38: Cleaning Of Air/Oil Cooler

    Any disclosure, copying, distribution or use is prohibited if not P a g e 38 | otherwise explicitly agreed with KONGSBERG in writing. Any authorized reproduction, in whole or in part, must include this legend. ©2022 KONGSBERG - All rights reserved.
  • Page 39 Any disclosure, copying, distribution or use is prohibited if not P a g e 39 | otherwise explicitly agreed with KONGSBERG in writing. Any authorized reproduction, in whole or in part, must include this legend. ©2022 KONGSBERG - All rights reserved.

  • Page 40: Fb40 Feedback Inspection

    Any disclosure, copying, distribution or use is prohibited if not P a g e 40 | otherwise explicitly agreed with KONGSBERG in writing. Any authorized reproduction, in whole or in part, must include this legend. ©2022 KONGSBERG - All rights reserved.
  • Page 41 Any disclosure, copying, distribution or use is prohibited if not P a g e 41 | otherwise explicitly agreed with KONGSBERG in writing. Any authorized reproduction, in whole or in part, must include this legend. ©2022 KONGSBERG - All rights reserved.

  • Page 42: Stuffing Box (If Kongsberg Delivery)

    Any disclosure, copying, distribution or use is prohibited if not P a g e 42 | otherwise explicitly agreed with KONGSBERG in writing. Any authorized reproduction, in whole or in part, must include this legend. ©2022 KONGSBERG - All rights reserved.

  • Page 43: Function Test Of Alarm System

    Any disclosure, copying, distribution or use is prohibited if not P a g e 43 | otherwise explicitly agreed with KONGSBERG in writing. Any authorized reproduction, in whole or in part, must include this legend. ©2022 KONGSBERG - All rights reserved.
  • Page 44 Any disclosure, copying, distribution or use is prohibited if not P a g e 44 | otherwise explicitly agreed with KONGSBERG in writing. Any authorized reproduction, in whole or in part, must include this legend. ©2022 KONGSBERG - All rights reserved.

  • Page 45: Function Test Of Imo System

    Any disclosure, copying, distribution or use is prohibited if not P a g e 45 | otherwise explicitly agreed with KONGSBERG in writing. Any authorized reproduction, in whole or in part, must include this legend. ©2022 KONGSBERG - All rights reserved.

  • Page 46: Local Operation From Imo Control Cabinet

    Any disclosure, copying, distribution or use is prohibited if not P a g e 46 | otherwise explicitly agreed with KONGSBERG in writing. Any authorized reproduction, in whole or in part, must include this legend. ©2022 KONGSBERG - All rights reserved.

  • Page 47: Imo Oil Level Detection

    Any disclosure, copying, distribution or use is prohibited if not P a g e 47 | otherwise explicitly agreed with KONGSBERG in writing. Any authorized reproduction, in whole or in part, must include this legend. ©2022 KONGSBERG - All rights reserved.
  • Page 48 Any disclosure, copying, distribution or use is prohibited if not P a g e 48 | otherwise explicitly agreed with KONGSBERG in writing. Any authorized reproduction, in whole or in part, must include this legend. ©2022 KONGSBERG - All rights reserved.

  • Page 49: Operation Of Imo Valves

    Any disclosure, copying, distribution or use is prohibited if not P a g e 49 | otherwise explicitly agreed with KONGSBERG in writing. Any authorized reproduction, in whole or in part, must include this legend. ©2022 KONGSBERG - All rights reserved.

  • Page 50: Adjustment Of Rudder Angle Indicator System

    Any disclosure, copying, distribution or use is prohibited if not P a g e 50 | otherwise explicitly agreed with KONGSBERG in writing. Any authorized reproduction, in whole or in part, must include this legend. ©2022 KONGSBERG - All rights reserved.

  • Page 51: Adjustment Of Rudder Angle Indicator Amplifier (If Kongsberg Delivery)

    Any disclosure, copying, distribution or use is prohibited if not P a g e 51 | otherwise explicitly agreed with KONGSBERG in writing. Any authorized reproduction, in whole or in part, must include this legend. ©2022 KONGSBERG - All rights reserved.

  • Page 52: Adjustment Of Limit Switches In Feedback Unit

    Any disclosure, copying, distribution or use is prohibited if not P a g e 52 | otherwise explicitly agreed with KONGSBERG in writing. Any authorized reproduction, in whole or in part, must include this legend. ©2022 KONGSBERG - All rights reserved.

  • Page 53: Adjustment Of Amplifier Card (If Kongsberg Delivery)

    Any disclosure, copying, distribution or use is prohibited if not P a g e 53 | otherwise explicitly agreed with KONGSBERG in writing. Any authorized reproduction, in whole or in part, must include this legend. ©2022 KONGSBERG - All rights reserved.

  • Page 54: Adjustment Of Fu-Controller (If Kongsberg Delivery)

    Any disclosure, copying, distribution or use is prohibited if not P a g e 54 | otherwise explicitly agreed with KONGSBERG in writing. Any authorized reproduction, in whole or in part, must include this legend. ©2022 KONGSBERG - All rights reserved.

  • Page 55: Replacement Of Alarm System Card

    Any disclosure, copying, distribution or use is prohibited if not P a g e 55 | otherwise explicitly agreed with KONGSBERG in writing. Any authorized reproduction, in whole or in part, must include this legend. ©2022 KONGSBERG - All rights reserved.

  • Page 56: Replacement Of Pump Control Card

    Any disclosure, copying, distribution or use is prohibited if not P a g e 56 | otherwise explicitly agreed with KONGSBERG in writing. Any authorized reproduction, in whole or in part, must include this legend. ©2022 KONGSBERG - All rights reserved.

  • Page 57: Replacement Of Amplifier Card

    Any disclosure, copying, distribution or use is prohibited if not P a g e 57 | otherwise explicitly agreed with KONGSBERG in writing. Any authorized reproduction, in whole or in part, must include this legend. ©2022 KONGSBERG - All rights reserved.

  • Page 58: Replacement Of Selector Card

    Any disclosure, copying, distribution or use is prohibited if not P a g e 58 | otherwise explicitly agreed with KONGSBERG in writing. Any authorized reproduction, in whole or in part, must include this legend. ©2022 KONGSBERG - All rights reserved.

  • Page 59: Replacement Of Start Relay

    Any disclosure, copying, distribution or use is prohibited if not P a g e 59 | otherwise explicitly agreed with KONGSBERG in writing. Any authorized reproduction, in whole or in part, must include this legend. ©2022 KONGSBERG - All rights reserved.

  • Page 60: Replacement Of Solenoid Driver

    Any disclosure, copying, distribution or use is prohibited if not P a g e 60 | otherwise explicitly agreed with KONGSBERG in writing. Any authorized reproduction, in whole or in part, must include this legend. ©2022 KONGSBERG - All rights reserved.

  • Page 61: Replacement Of Limit Switches In Feedback Units

    Any disclosure, copying, distribution or use is prohibited if not P a g e 61 | otherwise explicitly agreed with KONGSBERG in writing. Any authorized reproduction, in whole or in part, must include this legend. ©2022 KONGSBERG - All rights reserved.

  • Page 62: Replacement Of Proximity Switch

    Any disclosure, copying, distribution or use is prohibited if not P a g e 62 | otherwise explicitly agreed with KONGSBERG in writing. Any authorized reproduction, in whole or in part, must include this legend. ©2022 KONGSBERG - All rights reserved.
  • Page 63 Any disclosure, copying, distribution or use is prohibited if not P a g e 63 | otherwise explicitly agreed with KONGSBERG in writing. Any authorized reproduction, in whole or in part, must include this legend. ©2022 KONGSBERG - All rights reserved.

  • Page 64: Troubleshoot Hydraulic Lock Alarm (Only As02)

    Any disclosure, copying, distribution or use is prohibited if not P a g e 64 | otherwise explicitly agreed with KONGSBERG in writing. Any authorized reproduction, in whole or in part, must include this legend. ©2022 KONGSBERG - All rights reserved.

  • Page 65: Self-Assessment Or Maintenance Inspection

    Understanding the condition of the equipment is vital to ensure that it is always ready for service, throughout its entire lifecycle. Maintenance Inspection: If you prefer the inspection to be completed by a Kongsberg Maritime service engineer, please send a request for a Maintenance Inspection to service.dmss@km.kongsberg.com.

  • Page 66: Spare Parts

    Any disclosure, copying, distribution or use is prohibited if not P a g e 66 | otherwise explicitly agreed with KONGSBERG in writing. Any authorized reproduction, in whole or in part, must include this legend. ©2022 KONGSBERG - All rights reserved.

  • Page 67: Spare Part Kits And Items

    Any disclosure, copying, distribution or use is prohibited if not P a g e 67 | otherwise explicitly agreed with KONGSBERG in writing. Any authorized reproduction, in whole or in part, must include this legend. ©2022 KONGSBERG - All rights reserved.

  • Page 68: Pump Spare Parts And Overhaul Procedure

    Any disclosure, copying, distribution or use is prohibited if not P a g e 68 | otherwise explicitly agreed with KONGSBERG in writing. Any authorized reproduction, in whole or in part, must include this legend. ©2022 KONGSBERG - All rights reserved.
  • Page 69 Any disclosure, copying, distribution or use is prohibited if not P a g e 69 | otherwise explicitly agreed with KONGSBERG in writing. Any authorized reproduction, in whole or in part, must include this legend. ©2022 KONGSBERG - All rights reserved.
  • Page 70 Any disclosure, copying, distribution or use is prohibited if not P a g e 70 | otherwise explicitly agreed with KONGSBERG in writing. Any authorized reproduction, in whole or in part, must include this legend. ©2022 KONGSBERG - All rights reserved.
  • Page 71 Any disclosure, copying, distribution or use is prohibited if not P a g e 71 | otherwise explicitly agreed with KONGSBERG in writing. Any authorized reproduction, in whole or in part, must include this legend. ©2022 KONGSBERG - All rights reserved.

  • Page 72: Contact

    Any disclosure, copying, distribution or use is prohibited if not P a g e 72 | otherwise explicitly agreed with KONGSBERG in writing. Any authorized reproduction, in whole or in part, must include this legend. ©2022 KONGSBERG - All rights reserved.
  • Page 73 Any disclosure, copying, distribution or use is prohibited if not otherwise explicitly agreed with KONGSBERG in writing. Any authorized reproduction, in whole or in part, must include this legend. ©2022 KONGSBERG - All rights reserved.

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