Kongsberg HiPAP 502 Instruction Manual
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Kongsberg HiPAP 502 Instruction Manual

High precision acoustic positioning
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Instruction Manual
HiPAP
High Precision Acoustic Positioning
502/452/352/102 systems

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Summary of Contents for Kongsberg HiPAP 502

  • Page 1 Instruction Manual HiPAP High Precision Acoustic Positioning 502/452/352/102 systems...
  • Page 3 HiPAP 502/452/352/102 System Instruction Manual 396013/D January 2019 © Kongsberg Maritime AS...
  • Page 4 Kongsberg Maritime disclaims any responsibility for damage or injury caused by improper installation, use or maintenance of the equipment. Disclaimer Kongsberg Maritime AS endeavours to ensure that all information in this document is correct and fairly stated, but does not accept liability for any errors or omissions. Support information If you require maintenance or repair, contact your local dealer.

  • Page 5: Table Of Contents

    Instruction Manual Table of contents ABOUT THIS MANUAL .............. 5 HIPAP ..................6 System description ......................7 System diagram........................8 System units ........................8 Transceiver .......................9 1PPS Converter (Optional)..................9 Responder Driver Unit (optional)................9 APOS - the HiPAP operator system ...............10 Scope of supply........................10 General supply conditions....................10 Receipt, unpacking and storage................
  • Page 6 Computer environmental requirements ..............55 Transceiver environmental requirements ...............56 Responder Driver Unit environmental requirements ..........56 EQUIPMENT HANDLING............57 Inspection of units and transportation boxes after arrival..........58 Unpacking standard parts and units .................58 Specifications for storage after unpacking...............60 Transporting Kongsberg Maritime equipment..............61 396013/D...

  • Page 7: About This Manual

    Microsoft Corporation in the United States and other countries. HiPAP ® is a registered trademark of Kongsberg Maritime AS in Norway and other countries. ® cNODE is a registered trademark of Kongsberg Maritime AS in Norway and other countries.

  • Page 8: Hipap

    HiPAP Instruction Manual HiPAP Topics System description, page 7 System diagram, page 8 System units, page 8 Scope of supply, page 10 General supply conditions, page 10 Support information, page 12 396013/D...

  • Page 9: System Description

    HiPAP System description The HiPAP system is designed for optimal positioning of subsea objects in both shallow and deep water. The HiPAP systems provides accurate positions of subsea objects such as Remotely operated vehicles (ROVs), Autonomous underwater vehicles (AUV’s), towed bodies or fixed seabed transponders.

  • Page 10: System Diagram

    HiPAP Instruction Manual System diagram The system diagram identifies the main components of a basic HiPAP system. Only the main connections between the units are shown. Detailed interface capabilities and power cables are not shown.. Computer Transceiver Hull unit Transducer Hoist control unit Gate valve control unit (optional) Responder Driver Unit (optional)

  • Page 11: Transceiver

    HiPAP Transceiver The transceiver is provided to transmit acoustic energy through water. This transmission and reception are commonly referred to as a ping. After each transmission, the transceiver receives the echoes from the targets in the water and/or the seabed. These echoes are filtered and amplified, and then converted to digital format.

  • Page 12: Apos - The Hipap Operator System

    To assemble a complete HiPAP system, you will need a set of system units. The main units required are provided with the standard delivery. Other required units may be purchased from Kongsberg Maritime or obtained locally. Some units are optional. When you unpack the parts provided with the HiPAP delivery, make sure that the following items are included.

  • Page 13: Receipt, Unpacking And Storage

    All equipment must be inspected for physical damage, i.e. broken controls and indicators, dents, scratches etc. during unpacking. If any damage to the equipment is discovered, the recipient must notify both the transportation company and Kongsberg Maritime so that Kongsberg Maritime can arrange for replacement or repair of the damaged equipment.

  • Page 14: Support Information

    HiPAP Instruction Manual Support information Should you need technical support for your HiPAP you must contact a Kongsberg Maritime office. A list of all our offices is provided on our website. You can also contact our main support office in Norway.

  • Page 15: Installing The Hipap Hardware Units

    Installing the HiPAP hardware units Installing the HiPAP hardware units Topics Installing the computer with a KM1000 kit, page 14 Installing the computer in a 19" rack, page 15 Installing the transceiver, page 15 Installing the 1PPS Converter, page 16 Installing the Responder Driver Unit, page 16 396013/D...

  • Page 16: Installing The Computer With A Km1000 Kit

    HiPAP Instruction Manual Installing the computer with a KM1000 kit The computer can be installed inside a console, inside a suitable cabinet, in a 19" rack or on a desk. This procedure describes how to install the computer using KM1000 kit (331385).

  • Page 17: Installing The Computer In A 19" Rack

    Installing the HiPAP hardware units Installing the computer in a 19" rack The computer can be installed inside a console, inside a suitable cabinet, in a 19" rack or on a desk. This procedure describes how to install the computer using rack kit 371931. Context Procedure Remove the lid from the rack shelf.

  • Page 18: Installing The 1Pps Converter

    HiPAP Instruction Manual Make sure the transceiver is at a suitable height for easy access. Weld the brackets to the bulkhead. Clean the welds and brackets, and paint them with an appropriate preservation medium. Once the paint is dry, lift the unit into position and align the unit onto the brackets. Start with the upper bracket, and bolt the shock absorbers to the brackets.
  • Page 19 Installing the HiPAP hardware units Lift off the lid and see the four mounting holes, one in each corner. Mount the responder driver unit where suitable. The mounting screws with nuts and washers are delivered with the unit. Close the unit. 396013/D...

  • Page 20: Cable Layout And Interconnections

    HiPAP Instruction Manual Cable layout and interconnections Topics Topside cable plan, page 19 Sonar room cable plan (transceiver), page 20 List of cables, page 21 Installing the HiPAP cables, page 23 396013/D...

  • Page 21: Topside Cable Plan

    Cable layout and interconnections Topside cable plan The topside/bridge cables include those used to connect the HiPAP computer and the display to each other, to AC mains power, and to external devices. Display Computer Ethernet switch Power supply, Ethernet switch Patch panel Fibre optic cables to the transceiver 1PPS Converter...

  • Page 22: Sonar Room Cable Plan (Transceiver)

    HiPAP Instruction Manual Sonar room cable plan (transceiver) The sonar room cables include those used to connect the HiPAP units to AC mains power, as well as the control cables between the units. Transceiver Hoist control unit Fibre optic cables to the computer Responder Driver Unit Responder Gate valve control unit...

  • Page 23: List Of Cables

    Cable layout and interconnections List of cables A set of cables is required to connect the HiPAP units to each other, and to the relevant power source(s). Additional cables are required to connect the HiPAP to peripheral devices. Topside cables Type Cable From/To...
  • Page 24 HiPAP Instruction Manual DC power cable From Ethernet switch to switch power AC power cable From switch power to AC power outlet Fibre optic cable From Ethernet switch to fibre optic patch panel Fibre optic cable From transceiver to fibre optic patch panel DC power cable From 1PPS converter to 1PPS...

  • Page 25: Installing The Hipap Cables

    Cable layout and interconnections Installing the HiPAP cables Topics Installing the HiPAP topside cables, page 23 Installing the HiPAP sonar room cables, page 24 Connecting power and ground to the transceiver, page 24 Connecting the transducer to the transceiver, page 27 Connecting the Responder Driver Unit to the transceiver, page 28 Connecting the transceivers, page 30 Installing the HiPAP topside cables...

  • Page 26: Installing The Hipap Sonar Room Cables

    HiPAP Instruction Manual 16 Connect the power cable from the switch power to the AC power outlet. (C11) 17 Connect the fibre optic cable from the Ethernet switch to the fibre optic patch panel. (C12) Installing the HiPAP sonar room cables The sonar room cables include those used to connect the HiPAP units to AC mains power, as well as the control cables between the units.
  • Page 27 Cable layout and interconnections Procedure Produce the cable according to the specification. Connect the cable between the power source and the transceiver. Loosen the cable gland on the cable to the filter. The top part needs to be loosened, not the nut. The cable gland is located near the bottom of the cabinet.
  • Page 28 HiPAP Instruction Manual Remove the 16 screws on the power box underneath the transceiver cabinet. Take care not to lose the gasket around the box. Remove the test cable. Enter the cable through the gland, connecting it as shown in the wiring diagram and the cable description.

  • Page 29: Connecting The Transducer To The Transceiver

    Cable layout and interconnections 11 Connect the grounding cable to ships ground. Connecting the transducer to the transceiver The transducer cable is part of the hull unit delivery. Prerequisites The transducer patch cable is connected from the junction box that moves up and down with the transducer.

  • Page 30: Connecting The Responder Driver Unit To The Transceiver

    HiPAP Instruction Manual The connectors are numbered. Circuit board 1 is to the left following in sequence to board number 8 to the far right. Bundle the cables to the bracket inside the transceiver unit. Insert the cable ends of the other end of the cable into the junction box and fasten the cover.
  • Page 31 Cable layout and interconnections Responder Driver Unit, Input Responder Sync Transceiver Unit, X2 Procedure Select the cable according to the specification and cut it to the needed length. Install the 9-pin D-sub plug to the cable. Support the cable between the transceiver and the Responder Driver Unit, making sure the D-sub connector ends at the Responder Driver Unit.

  • Page 32: Connecting The Transceivers

    HiPAP Instruction Manual Connecting the transceivers The synchronization cable for the transceiver is provided by the installation shipyard. Prerequisites Transceiver Transceiver Procedure Select the cable according to the specification and cut it to the needed length. Support the cable between the transceivers. Remove one of the blind plugs in the bottom of the cabinet.

  • Page 33: Operating Procedures

    Operating procedures Operating procedures See APOS online help. 396013/D...

  • Page 34: Maintenance

    HiPAP Instruction Manual Maintenance Topics About Electrostatic Discharge (ESD), page 33 Maintenance philosophy, page 34 Preventive maintenance schedule, page 35 Creating a backup, page 35 Transceiver unit, page 36 396013/D...

  • Page 35: About Electrostatic Discharge (Esd)

    Maintenance About Electrostatic Discharge (ESD) Electrostatic discharge (ESD) is the sudden flow of electricity between two electrically charged objects. Such flow can be caused by contact, an electrical short, or dielectric breakdown. Electrostatic discharge (ESD) can cause serious damage to printed circuit boards and electronic modules.

  • Page 36: Maintenance Philosophy

    Maintenance philosophy All maintenance on the HiPAP must be carried out according to the maintenance philosophy defined by Kongsberg Maritime. Organisational level You will only perform limited preventive and corrective maintenance on the HiPAP.

  • Page 37: Preventive Maintenance Schedule

    Maintenance Preventive maintenance schedule In order to secure long and trouble-free operation of the HiPAP, certain specific preventive maintenance tasks must be done. The tasks are organized in a preventive maintenance schedule. • After use – Clean the transducer – Clean the repeater unit –...

  • Page 38: Transceiver Unit

    HiPAP Instruction Manual Transceiver unit Replacing the Ethernet switch The Ethernet switch is replaced if malfunctioning. Procedure Turn off the transceiver. Remove the cables connected to the Ethernet switch. Loosen the mounting screws and remove the unit. Remove the unit and unplug the power cable. Replace the unit.

  • Page 39: Removing A Filter Board

    Maintenance Procedure Turn off the transceiver. Make sure the light on the power unit inside goes from blue to red/off before touching any of the boards. Locate the faulty board. Remove the cable connected to the front of the board. Loosen the screws.

  • Page 40: Removing The Power Module From The Transceiver Unit

    HiPAP Instruction Manual Loosen the screws. Loosen the circuit board by pushing the two red locking devices on the handles. To loosen the board, push the top ejector up, and the bottom ejector down. Grab the handles and pull the circuit board straight out. Place the circuit board inside an anti-static plastic bag.

  • Page 41: Replacing The Power Module In The Transceiver Unit

    Maintenance Replacing the power module in the transceiver unit The power module is located in back of the transceiver unit. Prerequisites Removing the Moxa switch makes the job of replacing the power unit easier. Procedure Insert the new power unit through the same gap in the Transceiver unit. Place the power unit on the six nuts on the back wall of the Transceiver unit.

  • Page 42: Replacing A Fuse In The Transceiver Unit

    HiPAP Instruction Manual Remove the power cables in to the cabinet. Disconnect the terminal block module. The module is snapped on. To remove it, pull down the lock-tab in the lower end, and pull it directly out from the support rail. Align the new module on the support rail.

  • Page 43: Drawing File

    Drawing file Drawing file The following table lists the Kongsberg Maritime drawings that must be referred to when installing the HiPAP. Description Drawing Computer Outline drawing 413568 Transceiver x82 Outline drawing 400538 Responder driver unit Outline drawing 316067 Transceiver x82 Wiring diagram...
  • Page 45 Instruction Manual, HiPAP, Drawing file [396013/D page 43]...
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  • Page 54: Technical Specifications

    HiPAP Instruction Manual Technical specifications Topics Interface specifications, page 53 Weights and outline dimensions, page 53 Power requirements, page 54 Environmental requirements, page 55 396013/D...

  • Page 55: Interface Specifications

    Serial line speeds can be from 1200 baud up to 115200 baud, 1 or 2 stop bits, 7/8 bit data and parity none, even or odd. Weights and outline dimensions These weights and outline dimension characteristics summarize the physical properties of the HiPAP 502/452/352/102 System. Computer weight and outline dimensions • : Hewlett Packard MP5810 Make and model •...

  • Page 56: Transceiver Weight And Outline Dimensions

    HiPAP Instruction Manual Transceiver weight and outline dimensions • : HiPAP Transceiver x82 Make and model • Outline dimensions – : 548 mm Depth – : 525 mm Width – : 909 mm Height • : 72 kg Weight Responder Driver Unit weight and outline dimensions •...

  • Page 57: Transceiver Power Specifications

    Normal current draw • : 15 W Nominal power consumption Environmental requirements These environmental specifications summarize the temperature and humidity requirements for the HiPAP 502/452/352/102 System. Computer environmental requirements • : Hewlett Packard MP5810 Make and model • : 0 to +55 °C Operational temperature •...

  • Page 58: Transceiver Environmental Requirements

    HiPAP Instruction Manual Transceiver environmental requirements • : HiPAP Transceiver x82 Make and model • : 0 to +55 °C Operational temperature • : -20 to 65 °C Storage temperature • : IP44 Degree of protection • : 5–100 Hz Vibration range •...

  • Page 59: Equipment Handling

    Equipment handling Equipment handling Topics Inspection of units and transportation boxes after arrival, page 58 Unpacking standard parts and units, page 58 Specifications for storage after unpacking, page 60 Transporting Kongsberg Maritime equipment, page 61 396013/D...

  • Page 60: Inspection Of Units And Transportation Boxes After Arrival

    Describe the damage, and collect photographic evidence if possible. Return the inspection report to Kongsberg Maritime as soon as possible. If units are not damaged, check the humidity absorbing material. If required, dry or replace the bags, then re-pack the unit(s) according to the packing instructions.
  • Page 61 Describe the damage, and collect photographic evidence if possible. Return the inspection report to Kongsberg Maritime as soon as possible. Place the box on a stable work bench or on the floor with the top of the box facing upwards.

  • Page 62: Specifications For Storage After Unpacking

    Do not break the seal to open a circuit board package before the board is to be used. If the board package is returned to Kongsberg Maritime with the seal broken, we will assumed that the unit has been used, and then you will be billed accordingly.

  • Page 63: Transporting Kongsberg Maritime Equipment

    −10°C and above +50°C. Transporting Kongsberg Maritime equipment Unless otherwise stated in the accompanying documentation, electronic, electromechanical and mechanical units supplied by Kongsberg Maritime can be only transported using methods approved for delicate and fragile equipment. Prerequisites Transportation methods approved for delicate equipment includes transportation by road, rail, air or sea.
  • Page 64 HiPAP Instruction Manual Note Due to the nature of Kongsberg Maritime’s products, and the extensive use of delicate electronic parts, all units and boxes must be regarded and handled as fragile equipment. 396013/D...
  • Page 65 Index Index 1PPS converter to the transceiver ......... 24 description ..........9 connecting transducer introduction ..........9 to the transceiver ......... 27 overview ........... 9 connection purpose ............. 9 serial cable used for synchronization..... 28, 30 1PPS Converter installation ..........16 definition maintenance philosophy ........
  • Page 66 ........37 manual replace the LPT32 Transceiver board ....36 purpose ............. 5 transport Kongsberg Maritime equipment.... 61 target audience ..........5 unpack standard parts and units......58 visual inspection of units and transportation boxes after arrival ........58...
  • Page 67 ........ 37 responsibility replacing the LPT32 Transceiver board ....36 equipment ..........11 transporting Kongsberg Maritime equipment ..61 RS-232 unpacking standard parts and units ....58 serial line cable used for synchronization .... 30 visual inspection of units and transportation RS-422 boxes after arrival ........
  • Page 68 HiPAP Instruction Manual equipment responsibility........ 11 receipt ............. 11 unpacking storage ............. 11 general supply conditions....... 11 unpacking ..........11 standard parts and units ......... 58 supply power requirements ..........54 supply voltage computer ..........54 visual inspection responder driver unit ........55 transportation boxes ........
  • Page 70 ©2019 Kongsberg Maritime...

This manual is also suitable for:

Hipap 352Hipap 452Hipap 102

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