Kongsberg RV-2 Maintenance Manual
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Kongsberg RV-2 Maintenance Manual

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Maintenance Manual
Frydenbö RV-2 and RV-3 Steering Gear

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Summary of Contents for Kongsberg RV-2

  • Page 1 Maintenance Manual Frydenbö RV-2 and RV-3 Steering Gear...
  • Page 2 Any disclosure, copying, distribution or use is prohibited if not P a g e otherwise explicitly agreed with KONGSBERG in writing. Any authorized reproduction, in whole or in part, must include this legend. ©2022 KONGSBERG - All rights reserved.
  • Page 3 Any disclosure, copying, distribution or use is prohibited if not P a g e otherwise explicitly agreed with KONGSBERG in writing. Any authorized reproduction, in whole or in part, must include this legend. ©2022 KONGSBERG - All rights reserved.
  • Page 4 Any disclosure, copying, distribution or use is prohibited if not P a g e otherwise explicitly agreed with KONGSBERG in writing. Any authorized reproduction, in whole or in part, must include this legend. ©2022 KONGSBERG - All rights reserved.

  • Page 5: Table Of Contents

    Any disclosure, copying, distribution or use is prohibited if not otherwise explicitly agreed with KONGSBERG in writing. Any authorized reproduction, in whole or in part, must include this legend. ©2022 KONGSBERG - All rights reserved.
  • Page 6 Any disclosure, copying, distribution or use is prohibited if not otherwise explicitly agreed with KONGSBERG in writing. Any authorized reproduction, in whole or in part, must include this legend. ©2022 KONGSBERG - All rights reserved.

  • Page 7: Introduction

    This manual provides the Kongsberg Maritime maintenance recommendations and instructions for all Frydenbö RV-2 and RV-3 type Steering Gears. Pictures and illustrations used in this manual may deviate from the equipment on board your vessel. All recommendations are provided in relation to general Class requirements and guidelines.
  • Page 8 Any disclosure, copying, distribution or use is prohibited if not otherwise explicitly agreed with KONGSBERG in writing. Any authorized reproduction, in whole or in part, must include this legend. ©2022 KONGSBERG - All rights reserved.

  • Page 9: Safety

    Any disclosure, copying, distribution or use is prohibited if not otherwise explicitly agreed with KONGSBERG in writing. Any authorized reproduction, in whole or in part, must include this legend. ©2022 KONGSBERG - All rights reserved.

  • Page 10: Safety Annotations

    Any disclosure, copying, distribution or use is prohibited if not otherwise explicitly agreed with KONGSBERG in writing. Any authorized reproduction, in whole or in part, must include this legend. ©2022 KONGSBERG - All rights reserved.

  • Page 11: Steering Gear Actuator And Power Pack

    Any disclosure, copying, distribution or use is prohibited if not otherwise explicitly agreed with KONGSBERG in writing. Any authorized reproduction, in whole or in part, must include this legend. ©2022 KONGSBERG - All rights reserved.

  • Page 12: Docking Related Service And Maintenance Tasks

    Any disclosure, copying, distribution or use is prohibited if not otherwise explicitly agreed with KONGSBERG in writing. Any authorized reproduction, in whole or in part, must include this legend. ©2022 KONGSBERG - All rights reserved.
  • Page 13 Any disclosure, copying, distribution or use is prohibited if not otherwise explicitly agreed with KONGSBERG in writing. Any authorized reproduction, in whole or in part, must include this legend. ©2022 KONGSBERG - All rights reserved.

  • Page 14: Tools Needed

    Any disclosure, copying, distribution or use is prohibited if not otherwise explicitly agreed with KONGSBERG in writing. Any authorized reproduction, in whole or in part, must include this legend. ©2022 KONGSBERG - All rights reserved.

  • Page 15: Routine Maintenance Tasks

    Any disclosure, copying, distribution or use is prohibited if not otherwise explicitly agreed with KONGSBERG in writing. Any authorized reproduction, in whole or in part, must include this legend. ©2022 KONGSBERG - All rights reserved.
  • Page 16 Any disclosure, copying, distribution or use is prohibited if not otherwise explicitly agreed with KONGSBERG in writing. Any authorized reproduction, in whole or in part, must include this legend. ©2022 KONGSBERG - All rights reserved.
  • Page 17 Any disclosure, copying, distribution or use is prohibited if not otherwise explicitly agreed with KONGSBERG in writing. Any authorized reproduction, in whole or in part, must include this legend. ©2022 KONGSBERG - All rights reserved.

  • Page 18: Oil Recommendations

    Any disclosure, copying, distribution or use is prohibited if not otherwise explicitly agreed with KONGSBERG in writing. Any authorized reproduction, in whole or in part, must include this legend. ©2022 KONGSBERG - All rights reserved.
  • Page 19 Any disclosure, copying, distribution or use is prohibited if not otherwise explicitly agreed with KONGSBERG in writing. Any authorized reproduction, in whole or in part, must include this legend. ©2022 KONGSBERG - All rights reserved.

  • Page 20: System Oil Volume

    Any disclosure, copying, distribution or use is prohibited if not otherwise explicitly agreed with KONGSBERG in writing. Any authorized reproduction, in whole or in part, must include this legend. ©2022 KONGSBERG - All rights reserved.

  • Page 21: Grease Recommendation For Stuffing Box

    Any disclosure, copying, distribution or use is prohibited if not otherwise explicitly agreed with KONGSBERG in writing. Any authorized reproduction, in whole or in part, must include this legend. ©2022 KONGSBERG - All rights reserved.

  • Page 22: Tightening Torque For Bolts

    Any disclosure, copying, distribution or use is prohibited if not otherwise explicitly agreed with KONGSBERG in writing. Any authorized reproduction, in whole or in part, must include this legend. ©2022 KONGSBERG - All rights reserved.

  • Page 23: Maintenance Instructions

    Any disclosure, copying, distribution or use is prohibited if not otherwise explicitly agreed with KONGSBERG in writing. Any authorized reproduction, in whole or in part, must include this legend. ©2022 KONGSBERG - All rights reserved.

  • Page 24: Oil Sampling

    Any disclosure, copying, distribution or use is prohibited if not otherwise explicitly agreed with KONGSBERG in writing. Any authorized reproduction, in whole or in part, must include this legend. ©2022 KONGSBERG - All rights reserved.

  • Page 25: Venting

    Any disclosure, copying, distribution or use is prohibited if not otherwise explicitly agreed with KONGSBERG in writing. Any authorized reproduction, in whole or in part, must include this legend. ©2022 KONGSBERG - All rights reserved.

  • Page 26: Filling And Refilling Of Oil

    Any disclosure, copying, distribution or use is prohibited if not otherwise explicitly agreed with KONGSBERG in writing. Any authorized reproduction, in whole or in part, must include this legend. ©2022 KONGSBERG - All rights reserved.

  • Page 27: Maneuvering Time Test

    Any disclosure, copying, distribution or use is prohibited if not otherwise explicitly agreed with KONGSBERG in writing. Any authorized reproduction, in whole or in part, must include this legend. ©2022 KONGSBERG - All rights reserved.

  • Page 28: Replacement Of Gland Seals

    Any disclosure, copying, distribution or use is prohibited if not otherwise explicitly agreed with KONGSBERG in writing. Any authorized reproduction, in whole or in part, must include this legend. ©2022 KONGSBERG - All rights reserved.
  • Page 29 Any disclosure, copying, distribution or use is prohibited if not otherwise explicitly agreed with KONGSBERG in writing. Any authorized reproduction, in whole or in part, must include this legend. ©2022 KONGSBERG - All rights reserved.

  • Page 30: Replacement Of Filter Element

    Any disclosure, copying, distribution or use is prohibited if not otherwise explicitly agreed with KONGSBERG in writing. Any authorized reproduction, in whole or in part, must include this legend. ©2022 KONGSBERG - All rights reserved.

  • Page 31: Replacement Of Flexible Coupling In Pump Unit

    Any disclosure, copying, distribution or use is prohibited if not otherwise explicitly agreed with KONGSBERG in writing. Any authorized reproduction, in whole or in part, must include this legend. ©2022 KONGSBERG - All rights reserved.

  • Page 32: Adjustment Of Haenni Contents Gauge

    Any disclosure, copying, distribution or use is prohibited if not otherwise explicitly agreed with KONGSBERG in writing. Any authorized reproduction, in whole or in part, must include this legend. ©2022 KONGSBERG - All rights reserved.
  • Page 33 Any disclosure, copying, distribution or use is prohibited if not otherwise explicitly agreed with KONGSBERG in writing. Any authorized reproduction, in whole or in part, must include this legend. ©2022 KONGSBERG - All rights reserved.
  • Page 34 Any disclosure, copying, distribution or use is prohibited if not otherwise explicitly agreed with KONGSBERG in writing. Any authorized reproduction, in whole or in part, must include this legend. ©2022 KONGSBERG - All rights reserved.

  • Page 35: Cleaning Of Water/Oil Cooler

    Any disclosure, copying, distribution or use is prohibited if not otherwise explicitly agreed with KONGSBERG in writing. Any authorized reproduction, in whole or in part, must include this legend. ©2022 KONGSBERG - All rights reserved.

  • Page 36: Cleaning Of The Air/Oil Cooler

    Any disclosure, copying, distribution or use is prohibited if not otherwise explicitly agreed with KONGSBERG in writing. Any authorized reproduction, in whole or in part, must include this legend. ©2022 KONGSBERG - All rights reserved.
  • Page 37 Any disclosure, copying, distribution or use is prohibited if not otherwise explicitly agreed with KONGSBERG in writing. Any authorized reproduction, in whole or in part, must include this legend. ©2022 KONGSBERG - All rights reserved.

  • Page 38: Fb40 Feedback Inspection

    Any disclosure, copying, distribution or use is prohibited if not otherwise explicitly agreed with KONGSBERG in writing. Any authorized reproduction, in whole or in part, must include this legend. ©2022 KONGSBERG - All rights reserved.
  • Page 39 Any disclosure, copying, distribution or use is prohibited if not otherwise explicitly agreed with KONGSBERG in writing. Any authorized reproduction, in whole or in part, must include this legend. ©2022 KONGSBERG - All rights reserved.

  • Page 40: Stuffing Box (If Kongsberg Delivery)

    Any disclosure, copying, distribution or use is prohibited if not otherwise explicitly agreed with KONGSBERG in writing. Any authorized reproduction, in whole or in part, must include this legend. ©2022 KONGSBERG - All rights reserved.

  • Page 41: Function Test Of Alarm System

    Any disclosure, copying, distribution or use is prohibited if not otherwise explicitly agreed with KONGSBERG in writing. Any authorized reproduction, in whole or in part, must include this legend. ©2022 KONGSBERG - All rights reserved.
  • Page 42 Any disclosure, copying, distribution or use is prohibited if not otherwise explicitly agreed with KONGSBERG in writing. Any authorized reproduction, in whole or in part, must include this legend. ©2022 KONGSBERG - All rights reserved.

  • Page 43: Adjustment Of Rudder Angle Indicator System

    Any disclosure, copying, distribution or use is prohibited if not otherwise explicitly agreed with KONGSBERG in writing. Any authorized reproduction, in whole or in part, must include this legend. ©2022 KONGSBERG - All rights reserved.

  • Page 44: Adjustment Of Rudder Angle Indicator Amplifier (If Kongsberg Delivery)

    Any disclosure, copying, distribution or use is prohibited if not otherwise explicitly agreed with KONGSBERG in writing. Any authorized reproduction, in whole or in part, must include this legend. ©2022 KONGSBERG - All rights reserved.

  • Page 45: Adjustment Of Limit Switches In Feedback Unit

    Any disclosure, copying, distribution or use is prohibited if not otherwise explicitly agreed with KONGSBERG in writing. Any authorized reproduction, in whole or in part, must include this legend. ©2022 KONGSBERG - All rights reserved.

  • Page 46: Adjustment Of Amplifier Card (If Kongsberg Delivery)

    Any disclosure, copying, distribution or use is prohibited if not otherwise explicitly agreed with KONGSBERG in writing. Any authorized reproduction, in whole or in part, must include this legend. ©2022 KONGSBERG - All rights reserved.

  • Page 47: Adjustment Of Fu-Controller (If Kongsberg Delivery)

    Any disclosure, copying, distribution or use is prohibited if not otherwise explicitly agreed with KONGSBERG in writing. Any authorized reproduction, in whole or in part, must include this legend. ©2022 KONGSBERG - All rights reserved.

  • Page 48: Replacement Of Alarm System Card

    Any disclosure, copying, distribution or use is prohibited if not otherwise explicitly agreed with KONGSBERG in writing. Any authorized reproduction, in whole or in part, must include this legend. ©2022 KONGSBERG - All rights reserved.

  • Page 49: Replacement Of Pump Control Card

    Any disclosure, copying, distribution or use is prohibited if not otherwise explicitly agreed with KONGSBERG in writing. Any authorized reproduction, in whole or in part, must include this legend. ©2022 KONGSBERG - All rights reserved.

  • Page 50: Replacement Of Amplifier Card

    Any disclosure, copying, distribution or use is prohibited if not otherwise explicitly agreed with KONGSBERG in writing. Any authorized reproduction, in whole or in part, must include this legend. ©2022 KONGSBERG - All rights reserved.

  • Page 51: Replacement Of Selector Card

    Any disclosure, copying, distribution or use is prohibited if not otherwise explicitly agreed with KONGSBERG in writing. Any authorized reproduction, in whole or in part, must include this legend. ©2022 KONGSBERG - All rights reserved.

  • Page 52: Replacement Of Start Relay

    Any disclosure, copying, distribution or use is prohibited if not otherwise explicitly agreed with KONGSBERG in writing. Any authorized reproduction, in whole or in part, must include this legend. ©2022 KONGSBERG - All rights reserved.

  • Page 53: Replacement Of Solenoid Driver

    Any disclosure, copying, distribution or use is prohibited if not otherwise explicitly agreed with KONGSBERG in writing. Any authorized reproduction, in whole or in part, must include this legend. ©2022 KONGSBERG - All rights reserved.

  • Page 54: Replacement Of Limit Switches In Feedback Units

    Any disclosure, copying, distribution or use is prohibited if not otherwise explicitly agreed with KONGSBERG in writing. Any authorized reproduction, in whole or in part, must include this legend. ©2022 KONGSBERG - All rights reserved.

  • Page 55: Replacement Of Proximity Switch

    Any disclosure, copying, distribution or use is prohibited if not otherwise explicitly agreed with KONGSBERG in writing. Any authorized reproduction, in whole or in part, must include this legend. ©2022 KONGSBERG - All rights reserved.
  • Page 56 Any disclosure, copying, distribution or use is prohibited if not otherwise explicitly agreed with KONGSBERG in writing. Any authorized reproduction, in whole or in part, must include this legend. ©2022 KONGSBERG - All rights reserved.

  • Page 57: Troubleshoot Hydraulic Lock Alarm (Only As02)

    Any disclosure, copying, distribution or use is prohibited if not otherwise explicitly agreed with KONGSBERG in writing. Any authorized reproduction, in whole or in part, must include this legend. ©2022 KONGSBERG - All rights reserved.

  • Page 58: Self-Assessment Or Maintenance Inspection

    Maintenance Inspection: If you prefer the inspection to be completed by a Kongsberg Maritime service engineer, please send a request for a Maintenance Inspection to service.dmss@km.kongsberg.com. It is recommended that the inspection take place well in advance of the vessels planned docking survey or regular maintenance.

  • Page 59: Spare Parts

    Information regarding the Steering Gear electrical system is found on a sticker on the inside of all the electrical cabinets. KONGSBERG recommend to keep the below listed spare parts on board as a minimum of on board spare parts, for additional tailored recommendations please contact km.support@kongsberg.com...

  • Page 60: Spare Part Kits And Items

    Any disclosure, copying, distribution or use is prohibited if not otherwise explicitly agreed with KONGSBERG in writing. Any authorized reproduction, in whole or in part, must include this legend. ©2022 KONGSBERG - All rights reserved.

  • Page 61: Pump Spare Parts And Overhaul Procedure

    Any disclosure, copying, distribution or use is prohibited if not otherwise explicitly agreed with KONGSBERG in writing. Any authorized reproduction, in whole or in part, must include this legend. ©2022 KONGSBERG - All rights reserved.
  • Page 62 Any disclosure, copying, distribution or use is prohibited if not otherwise explicitly agreed with KONGSBERG in writing. Any authorized reproduction, in whole or in part, must include this legend. ©2022 KONGSBERG - All rights reserved.
  • Page 63 Any disclosure, copying, distribution or use is prohibited if not otherwise explicitly agreed with KONGSBERG in writing. Any authorized reproduction, in whole or in part, must include this legend. ©2022 KONGSBERG - All rights reserved.
  • Page 64 Any disclosure, copying, distribution or use is prohibited if not otherwise explicitly agreed with KONGSBERG in writing. Any authorized reproduction, in whole or in part, must include this legend. ©2022 KONGSBERG - All rights reserved.

  • Page 65: Contact

    Any disclosure, copying, distribution or use is prohibited if not otherwise explicitly agreed with KONGSBERG in writing. Any authorized reproduction, in whole or in part, must include this legend. ©2022 KONGSBERG - All rights reserved.
  • Page 66 Any disclosure, copying, distribution or use is prohibited if not otherwise explicitly agreed with KONGSBERG in writing. Any authorized reproduction, in whole or in part, must include this legend. ©2022 KONGSBERG - All rights reserved.

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Rv-3

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