Related Manuals for Kongsberg HiPAP 602
Summary of Contents for Kongsberg HiPAP 602
- Page 1 HiPAP 602/502/452/352/102 System Instruction Manual 396013/F August 2022 © Kongsberg Maritime AS...
- Page 2 Kongsberg Maritime disclaims any responsibility for damage or injury caused by improper installation, use or maintenance of the equipment. Disclaimer Kongsberg Maritime AS endeavours to ensure that all information in this document is correct and fairly stated, but does not accept liability for any errors or omissions. Support information If you require maintenance or repair, contact Kongsberg Maritime’s...
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Page 3: Table Of Contents
Instruction Manual Table of contents ABOUT THIS MANUAL .............. 5 HIPAP ..................6 System description ......................7 System diagram........................8 System units ........................9 Transceiver .......................9 1PPS Converter (Optional)..................9 Responder Driver Unit (optional)................10 APOS - the HiPAP operator system ...............10 Scope of supply........................10 General supply conditions....................10 Receipt, unpacking and storage................ - Page 4 TECHNICAL SPECIFICATIONS..........50 Interface specifications.....................51 Weights and outline dimensions ..................51 Power specifications......................52 Environmental requirements....................53 EQUIPMENT HANDLING............54 Inspection of units and transportation boxes after arrival..........55 Unpacking standard parts and units .................55 Specifications for storage after unpacking...............57 Transporting Kongsberg Maritime equipment..............58 396013/F...
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Page 5: About This Manual
Microsoft Corporation in the United States and other countries. HiPAP ® is a registered trademark of Kongsberg Maritime AS in Norway and other countries. ® cNODE is a registered trademark of Kongsberg Maritime AS in Norway and other countries. -
Page 6: Hipap
HiPAP Instruction Manual HiPAP Topics System description, page 7 System diagram, page 8 System units, page 9 Scope of supply, page 10 General supply conditions, page 10 Support information, page 12 396013/F... -
Page 7: System Description
HiPAP System description The system is used to position subsea objects in both shallow and deep water. The HiPAP systems calculates the accurate positions of subsea objects such as Remotely Operated Vehicles (ROVs), Autonomous Underwater Vehicles (AUV’s), towed bodies or fixed seabed transponders. -
Page 8: System Diagram
HiPAP Instruction Manual System diagram The System diagram identifies the main components of the system, as well as the connections between the main units. Computer Transceiver Hull unit Transducer Hull Unit Controller Responder Driver Unit (optional) 396013/F... -
Page 9: System Units
HiPAP System units Transceiver The transceiver transmits pulses of acoustic energy, or sound, through water and receives reflections, or echoes, of said pulses when they are reflected back from underwater objects. A pulse of acoustic energy is commonly referred to as a ping. The transceiver is a stainless steel cabinet that contains racks holding the system electronic modules. -
Page 10: Responder Driver Unit (Optional)
HiPAP Instruction Manual Responder Driver Unit (optional) The Responder Driver Unit provides responder trigger signals to responders. The Responder Driver Unit is a stand-alone unit. The unit is interfaced to the HiPAP system via the transceiver unit. APOS controls which drive is being active while the sync/timing is received from the transceiver. -
Page 11: Receipt, Unpacking And Storage
All equipment must be inspected for physical damage, i.e. broken controls and indicators, dents, scratches etc. during unpacking. If any damage to the equipment is discovered, the recipient must notify both the transportation company and Kongsberg Maritime so that Kongsberg Maritime can arrange for replacement or repair of the damaged equipment. -
Page 12: Support Information
HiPAP Instruction Manual Support information Should you need technical support for your HiPAP system you must contact a Kongsberg Maritime office. A list of all our offices is available on our website. You can also contact our main support office in Norway. -
Page 13: Installing The Hipap Hardware Units
Installing the HiPAP hardware units Installing the HiPAP hardware units Topics Installing the computer, page 14 Installing the computer in a 19" rack, page 15 Installing the computer in a console, page 16 Installing the transceiver, page 17 Installing the 1PPS Converter, page 18 Installing the Responder Driver Unit, page 18 396013/F... -
Page 14: Installing The Computer
HiPAP Instruction Manual Installing the computer The computer can be installed inside a console, inside a suitable cabinet, in a 19" rack or on a desk. Context The computer has two different hole patterns included. Use four M6 or six M4 fasteners to mount the computer. -
Page 15: Installing The Computer In A 19" Rack
Installing the HiPAP hardware units Installing the computer in a 19" rack The computer can be installed inside a console, inside a suitable cabinet, in a 19" rack or on a desk. This is the procedure for rack kit 473676. Procedure Remove the four cooling extrusion pieces. -
Page 16: Installing The Computer In A Console
HiPAP Instruction Manual Installing the computer in a console The computer can be installed inside a console, inside a suitable cabinet, in a 19" rack or on a desk. This is the procedure for console kit 476195. Procedure Remove the four cooling extrusion pieces. Mount the cable retainer under the connectors on the back of the computer with 3 M3x4 screws. -
Page 17: Installing The Transceiver
Installing the HiPAP hardware units Further requirements Connect the cables. Installing the transceiver The physical length of the cables limit the distance between the transducer and the transceiver. Prerequisites There must be a clear space of at least 500 mm in front of the unit for maintenance and 200 mm under the unit for the cables. -
Page 18: Installing The 1Pps Converter
HiPAP Instruction Manual Installing the 1PPS Converter The 1PPS converter is mounted on the cable between the GPS receiver and the COM port used on the computer. Prerequisites The 1PPS converter requires a power of 9-15 VDC and 100 mA. We advice you to mount the 1PPS converter closer than 10 m to the GPS receiver. -
Page 19: Cabling
Cabling Cabling See document 325840 HiPAP Cable plan, for all cables in the system. Topics Topside cable plan, page 20 Transceiver cable plan, page 21 List of cables, page 22 Installing the HiPAP cables, page 24 396013/F... -
Page 20: Topside Cable Plan
HiPAP Instruction Manual Topside cable plan The topside/bridge cables include those used to connect the computer and the display to each other, to AC mains power, and to external devices. Display Computer Ethernet switch Power supply, Ethernet switch Patch panel Fibre optic cables to the transceiver 1PPS Converter Power supply, 1PPS Converter... -
Page 21: Transceiver Cable Plan
Cabling Transceiver cable plan The sonar room cables include those used to connect the HiPAP units to AC mains power, as well as the control cables between the units. Transceiver Hull unit controller Fibre optic cables to the computer Responder Driver Unit Responder 396013/F... -
Page 22: List Of Cables
HiPAP Instruction Manual List of cables A set of cables is required to connect the system units to each other, and to the relevant power source(s). Additional cables are required to connect the HiPAP system to peripheral devices. Topside cables Type Cable From/To... - Page 23 Cabling Type Cable From/To Minimum requirements AC Power cable From switch power to AC power outlet Fibre optic cable From Ethernet switch to fibre optic patch panel Fibre optic cable From transceiver to fibre optic patch panel DC Power cable From 1PPS converter to 1PPS power, Optional Serial cable...
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Page 24: Installing The Hipap Cables
HiPAP Instruction Manual Installing the HiPAP cables Topics Installing the topside cables, page 24 Installing the sonar room cables, page 25 Connecting power and ground to the transceiver, page 25 Connecting the transducer to the transceiver, page 28 Connecting the Responder Driver Unit to the transceiver, page 30 Connecting the transceivers, page 31 Installing the topside cables The topside/bridge cables include those used to connect the computer and the display to... -
Page 25: Installing The Sonar Room Cables
Cabling 16 Connect the power cable from the switch power to the AC power outlet. (C11) 17 Connect the fibre optic cable from the Ethernet switch to the fibre optic patch panel. (C12) Installing the sonar room cables The sonar room cables include those used to connect the HiPAP units to AC mains power, as well as the control cables between the units. - Page 26 HiPAP Instruction Manual Procedure Produce the cable according to the specification. Connect the cable between the power source and the transceiver. Loosen the cable gland on the cable to the filter. The top part needs to be loosened, not the nut. The cable gland is located near the bottom of the cabinet.
- Page 27 Cabling Remove the 16 screws on the power box underneath the transceiver cabinet. Take care not to lose the gasket around the box. Remove the test cable. Enter the cable through the gland, connecting it as shown in the wiring diagram and the cable description.
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Page 28: Connecting The Transducer To The Transceiver
HiPAP Instruction Manual 11 Connect the grounding cable to ships ground. Connecting the transducer to the transceiver The transducer cable is part of the hull unit delivery. Prerequisites The transducer cable is connected from the junction box that moves up and down with the transducer. - Page 29 Cabling Connect the cables to the correct circuit board. The connectors are numbered. Circuit board 1 is to the left following in sequence to board number 8 to the far right. Bundle the cables to the bracket inside the transceiver unit. Insert the cable ends of the other end of the cable into the junction box and fasten the cover.
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Page 30: Connecting The Responder Driver Unit To The Transceiver
HiPAP Instruction Manual Connecting the Responder Driver Unit to the transceiver The synchronization cable for the Responder Driver Unit is provided by the yard. Prerequisites The 9-pin D-sub plug is delivered with the Responder Driver Unit. Responder Driver Unit, Input Responder Sync Transceiver Unit, X2 Procedure Select the cable according to the specification and cut it to the needed length. -
Page 31: Connecting The Transceivers
Cabling Connecting the transceivers The synchronization cable for the transceiver is provided by the installation shipyard. Prerequisites Transceiver Transceiver Procedure Manufacture the cable according to the minimum requirements provided. Fasten the cable between the transceivers. Remove one of the blind plugs at the bottom of the cabinet. Insert the cable through one of the cable glands delivered with the unit. -
Page 32: Operating Procedures
HiPAP Instruction Manual Operating procedures See APOS online help. 396013/F... -
Page 33: Maintenance
Maintenance Maintenance Topics About Electrostatic Discharge (ESD), page 34 Preventive maintenance schedule, page 35 Creating a backup, page 35 Transceiver parts replacement, page 37 396013/F... -
Page 34: About Electrostatic Discharge (Esd)
HiPAP Instruction Manual About Electrostatic Discharge (ESD) Electrostatic discharge (ESD) is the sudden flow of electricity between two electrically charged objects. Such flow can be caused by contact, an electrical short, or dielectric breakdown. Electrostatic discharge (ESD) can cause serious damage to printed circuit boards and electronic modules. -
Page 35: Preventive Maintenance Schedule
Maintenance Precautions to prevent Electrostatic Discharge (ESD) Sensitive printed circuit boards and electronic modules must always be transported and stored in protective antistatic packing bags. It as also important that they are not transported or stored close to strong electrostatic, electromagnetic or radioactive fields. If it is necessary to open and touch the printed circuit board or module inside the protective bag, the following precautions must be taken. - Page 36 HiPAP Instruction Manual Important A backup must be performed when the software has been upgraded. 396013/F...
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Page 37: Transceiver Parts Replacement
Maintenance Transceiver parts replacement Replacing the Ethernet switch This procedure is for the switch inside the transceiver. Procedure Turn off the transceiver. Unplug the cables connected to the Ethernet switch. Cut the strips to loosen the transducer cables. Loosen the mounting screws and remove the unit. Unplug the connectors at the back of the unit. -
Page 38: Removing The Lpt32 Board
HiPAP Instruction Manual Replace the unit. Reconnect all cables. Bundle the cables to the bracket inside the transceiver unit. Turn on the transceiver. Removing the LPT32 board The boards are located inside the unit. Context Caution Be careful not to touch the sides of the circuit boards and filter boards as the capacitors might still be charged. -
Page 39: Removing A Filter Board
Maintenance Removing a filter board The boards are located inside the unit. Context Caution Be careful not to touch the sides of the circuit boards and filter boards as the capacitors might still be charged. Procedure Turn off the transceiver. Make sure the light on the power unit inside goes from blue to red/off before touching any of the boards. - Page 40 HiPAP Instruction Manual Procedure Turn off the transceiver with the main switch. Turn off the power supply to the transceiver. Locate the power module in the back of the transceiver. Remove the cover. Notice where the cables are, to make it easy to connect the new unit. 396013/F...
- Page 41 Maintenance Disconnect the cables to the power module. Make sure the cables are tucked in at the sides, so they won't be damaged when the module is removed. Open the lock on the right hand side of the power unit and turn it 180° counter-clockwise to release the power unit.
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Page 42: Replacing The Fan Unit In The Transceiver Unit
HiPAP Instruction Manual Older models of the x82 transceiver will not get past the fibre optic splice box. For these models you have to remove the fibre optic splice box to remove the power module. Caution The fibre optic cables are fragile, handle them with care. Insert the new power module the same way. -
Page 43: Replacing The Terminal Block In The Transceiver Unit
Maintenance Replacing the terminal block in the transceiver unit The Ethernet switch/Converter is located below the PCB rack in the transceiver unit. Procedure Switch off the transceiver unit using the Main switch. Remove the power cables in to the cabinet. Disconnect the terminal block module. -
Page 44: Drawing File
HiPAP Instruction Manual Drawing file Topics Computer dimensions, page 45 Rack mounting kit dimensions, page 46 Console mounting kit dimensions, page 47 Transceiver dimensions, page 48 Responder Driver Unit dimensions, page 49 396013/F... -
Page 45: Computer Dimensions
Drawing file Computer dimensions 396013/F... -
Page 46: Rack Mounting Kit Dimensions
HiPAP Instruction Manual Rack mounting kit dimensions 396013/F... -
Page 47: Console Mounting Kit Dimensions
Drawing file Console mounting kit dimensions 396013/F... -
Page 48: Transceiver Dimensions
HiPAP Instruction Manual Transceiver dimensions 396013/F... -
Page 49: Responder Driver Unit Dimensions
Drawing file Responder Driver Unit dimensions 396013/F... -
Page 50: Technical Specifications
HiPAP Instruction Manual Technical specifications Topics Interface specifications, page 51 Weights and outline dimensions, page 51 Power specifications, page 52 Environmental requirements, page 53 396013/F... -
Page 51: Interface Specifications
Technical specifications Interface specifications The HiPAP system will interface with peripheral systems and sensors using standard and/or proprietary datagram formats. Supported datagram formats for motion information • NMEA $**HDT • NMEA $**VHW • Yokogawa $**HRC • SKR • STL • EM 3000 •... -
Page 52: Power Specifications
HiPAP Instruction Manual Transceiver • : HiPAP x82 Make and model • : 548 mm Depth • : 525 mm Width • : 909 mm Height • : 72 kg Weight Responder Driver Unit • : HiPAP Responder Driver Unit Make and model •... -
Page 53: Environmental Requirements
Technical specifications Responder Driver Unit • : HiPAP Responder Driver Unit Make and model • : 88–264 VAC, 47–63 Hz Voltage requirement • : 0.4 A Maximum current draw • : 0.06 A Normal current draw • : 15 W Nominal power consumption Environmental requirements These technical specifications summarize the physical and environmental specifications. -
Page 54: Equipment Handling
HiPAP Instruction Manual Equipment handling Topics Inspection of units and transportation boxes after arrival, page 55 Unpacking standard parts and units, page 55 Specifications for storage after unpacking, page 57 Transporting Kongsberg Maritime equipment, page 58 396013/F... -
Page 55: Inspection Of Units And Transportation Boxes After Arrival
Describe the damage, and collect photographic evidence if possible. Return the inspection report to Kongsberg Maritime as soon as possible. If units are not damaged, check the humidity absorbing material. If required, dry or replace the bags, then re-pack the unit(s) according to the packing instructions. - Page 56 Describe the damage, and collect photographic evidence if possible. Return the inspection report to Kongsberg Maritime as soon as possible. Place the box on a stable work bench or on the floor with the top of the box facing upwards.
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Page 57: Specifications For Storage After Unpacking
Do not break the seal to open a circuit board package before the board is to be used. If the board package is returned to Kongsberg Maritime with the seal broken, we will assume that the unit has been used and you will be billed accordingly. -
Page 58: Transporting Kongsberg Maritime Equipment
−10°C and above +50°C. Transporting Kongsberg Maritime equipment Unless otherwise stated in the accompanying documentation, electronic, electromechanical and mechanical units supplied by Kongsberg Maritime can be only transported using methods approved for delicate and fragile equipment. Prerequisites Transportation methods approved for delicate equipment includes transportation by road, rail, air or sea. - Page 59 Equipment handling Handle all boxes and units with care. Note Due to the nature of Kongsberg Maritime’s products, and the extensive use of delicate electronic parts, all units and boxes must be regarded and handled as fragile equipment. 396013/F...
- Page 60 HiPAP Instruction Manual Index 1PPS converter drawing description ..........9 transceiver outline dimensions ......48 introduction ..........9 overview ........... 9 purpose ............. 9 1PPS Converter electrostatic discharge (ESD) installation ..........18 about ............34 caution............. 34 preventing..........35 what is it? ..........34 about equipment document downloads ........
- Page 61 Transceiver Unit .......... 9 removing the LPT32 Transceiver board ....38 replacing the filter board ........ 39 replacing the LPT32 Transceiver board ....38 transporting Kongsberg Maritime equipment ..58 list unpacking standard parts and units ....55 cables ............22 visual inspection of units and transportation commercial cables ........
- Page 62 HiPAP Instruction Manual equipment ..........11 topside cable plan ..........20 transceiver connecting AC mains........25 connecting ground ........25 schedule connecting transducer ........28 preventive maintenance ......... 35 installation ..........17 scope of supply outline dimensions drawing ......48 basic items ..........
- Page 64 ©2022 Kongsberg Maritime...
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