Related Manuals for Smartgen MGC310
Summary of Contents for Smartgen MGC310
- Page 1 MGC310/MGC320 GENSET CONTROLLER USER MANUAL SMARTGEN (ZHENGZHOU) TECHNOLOGY CO., LTD.
- Page 2 SmartGen Technology at the address above. Any reference to trademarked product names used within this publication is owned by their respective companies. SmartGen Technology reserves the right to change the contents of this document without prior notice. Table 1 Software Version Date...
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Page 3: Table Of Contents
CONTENT 1 OVERVIEW ............................. 4 2 PERFORMANCE AND CHARACTERISTICS ..................5 3 SPECIFICATION ............................. 6 4 OPERATION............................7 4.1 FRONT PANEL DESCRIPTION ....................... 7 4.2 KEYS FUNCTION DESCRIPTION....................8 4.3 LCD ICONS DESCRIPTION ......................9 4.4 DISPLAY DESCRIPTION ....................... -
Page 4: Overview
1 OVERVIEW MGC300 Series Genset Controller is applicable for single unit automation control to realize auto start of single unit and AMF. The controller integrates digitalization with intelligence and applies LCD graphic display, which is simple for operation and reliable for running. MGC300 Series Genset Controller applies 32-bit micro-processor technology, realizing precise measuring for various parameters, set-value adjustment, timing, and threshold setting functions etc. -
Page 5: Performance And Characteristics
Accumulated start times (max. 90000000 times, display only on PC software) — Genset fault protection and display function; — Controller has 4 working modes: manual, auto, stop, and test mode, and MGC310 has stop, manual, auto modes, and MGC320 has manual, auto, stop, and test mode;... -
Page 6: Specification
3 SPECIFICATION Table 2 Technical Parameters Items Contents Working Voltage DC (8.0~35.0)V continous power supply ≤1.4W (Standby mode: ≤0.35W, 0W=low power consumption) Overall Consumption AC Volt Input: 3 phase 4 wire 30V AC ~ 360V AC (ph-N) 3 phase 3 wire 30V AC ~ 620V AC (ph-ph) Single phase 2 wire 15V AC ~ 360V AC (ph-N) -
Page 7: Operation
OPERATION 4.1 FRONT PANEL DESCRIPTION Fig. 1 MGC310 Panel Indication Fig. 2 MGC320 Panel Indication MGC300 Series Genset Controller User Manual Page 7 of 26... -
Page 8: Keys Function Description
Manual key for other pages and press it to make controller in Manual Manual/Confirm mode; This key is especially for MGC310; Confirm key for parameter settings page; Test/Confirm Test key for other pages and press it to make controller commissoning;... -
Page 9: Lcd Icons Description
4.3 LCD ICONS DESCRIPTION Table 4 LCD Icons Icon Definition Icon Definition Gen power indication Fuel level sensor indication Mains power indication AC phase voltage indication Start countdown (crank disconnect is AC line voltage indication satisfied) Over frequency alarm Battery voltage indication Under frequency alarm Load current unit Temp high alarm... -
Page 10: Display Description
4.4 DISPLAY DESCRIPTION Mains: Phase Voltage L1, Frequency F Mains: Phase Voltage L2, Frequency F Mains: Phase Voltage L3, Frequency F Gen: Phase Voltage L1, Curent IA Gen: Phase Voltage L2, Current IB Gen: Phase Voltage L3, Current IC Mains: Line Voltage L12, Frequency F Mains: Line Voltage L23, Frequency F Mains: Line Voltage L31, Frequency F Gen: Line Voltage L12, Frequency F... -
Page 11: Low Power Consumption Operation
After the above delay, genset will enter into normal running status. If genset voltage or frequency is abnormal, controller will issue shutdown alarm and stop the genset. NOTE 1: MGC310 does not have this function. MGC300 Series Genset Controller User Manual... -
Page 12: Auto Stop Sequence
4.4.4 AUTO STOP SEQUENCE When remote start input is invalid, “Stop Delay” time is initiated; Once this “Stop Delay” has expired, the “High-speed Cooling Delay” is initiated; When “Stop Idle Delay” (if configured) starts, idle speed relay is energized and outputs; When “ETS Solenoid Hold”... -
Page 13: Protection
5 PROTECTION Table 5 Alarm Types Icons Alarm Contents Type Trigger Condition Gen frequency is above over frequency limit for 2s, it Over Frequency Shutdown alarms; Detected when genset is running normally; gen freq. is Under Frequency Shutdown less than under frequency limit for 10s, and it alarms; Detected after safety on delay;... -
Page 14: Connection
6 CONNECTION Fig. 3 Controller Back Panel MGC300 Series Genset Controller User Manual Page 14 of 26... - Page 15 Grounded active (B-) For MGC320, when mains failure and mains Remote Start Input detection is active, this port is active; MGC310 1.0mm Port/Power Port is always active; This port is power port, when it is disconnected, controller will power off.
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Page 16: Definition And Range Of Parameters
7 DEFINITION AND RANGE OF PARAMETERS 7.1 PARAMETER SETTING CONTENTS AND RANGE Table 7 Parameter Setting Contents and Range Items Range Default Description Mains Normal Delay (0~3600)s Confirm time duration for Mains voltage Mains Abnormal from abnormal to normal or from normal to (0~3600)s Delay abnormal to be used for ATS transfer. - Page 17 Items Range Default Description output time is not 0s; it's time from ETS delay over to complete stop. Number of generator poles. It can be used Generator Poles (2~64) for speed calculation of engine without speed sensor. Abnormal (0~20.0)s 10.0 Alarm delay for gen under/over voltage.
- Page 18 Items Range Default Description when set value is 140, temp. high signal is not issued (only for temp. sensor, excluded the temp. high alarm signal of input port). When level is under this value for 10s, level Level Low Warning (0~200)% low warning is issued (only warning, not Value...
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Page 19: Definable Contents Of Output Ports
7.2 DEFINABLE CONTENTS OF OUTPUT PORTS Table 8 Definable Contents of Output Ports Items Function Description Not Used When this is chosen, output port won’t output. Includes all shutdown alarms and warnings; when there is only warning Common Alarm alarm input, alarms are not latched; when shutdown alarms occur, alarms are latched until they are reset. -
Page 20: Sensor Selection
7.4 SENSOR SELECTION Table 10 Sensor Selection Items Contents Remark 0: Not Used 1: Customized Resistance Curve 2: VDO 3: SGH 4: SGD 5: CURTIS Customized resistance input range: 0Ω~6000Ω; Default: SGX Temp. Sensor 6: DATCON 7: VOLVO-EC Sensor. 8: SGX 9: Digital Low Input Active 10: Digital High Input Active 11: Reserved... -
Page 21: Controller Parameter Settings
8 CONTROLLER PARAMETER SETTINGS Under standby status, press at the same time, it will enter password entry screen (Fig. 4). At this moment the first digital flashes. Fig. 4 Password Entry Screen Press and the flashing number adds 1; Press and it decreases 1. -
Page 22: Sensor Setting
9 SENSOR SETTING Sensor types that can be connected inside controller are all resistance sensors; Parts of standard curves (Table 10) have been put inside the controller for users. If customized sensor curves are planned to use, users must set by PC software; When customized sensor curve is set, X value (resistance) must be inputted from small to big, otherwise mistake may occur;... -
Page 23: Commissioning
If there is something unusual, stop the running genset and check all wire connections according to this manual; For any other questions please contact with SmartGen service personnel. MGC300 Series Genset Controller User Manual Page 23 of 26... -
Page 24: Typical Application
11 TYPICAL APPLICATION Fig. 7 MGC310 Typical Application Diagram Fig. 8 MGC320 Typical Application Diagram CAUTION! Crank, fuel output ports shall expand big capacity relays. CAUTION! When sensor port is configured to "Digital High Input Active", hung up means high electrical level, and power positive connected is prohibited. -
Page 25: Installation
12 INSTALLATION 12.1 FIXING CLIPS — The controller is panel-embedded design and it is fixed by clips in installation. — Twist the fixing clip screw anticlockwise until it reaches proper position. — Pull the fixing clip backwards (towards the back of the module), ensuring two clips are right inside their allotted slots. -
Page 26: Fault Finding
13 FAULT FINDING Table 11 Fault Finding Symptoms Possible Solutions Check starting batteries; Check controller wirings; Controller no response with Check DC fuse; power Check whether is pressed for 3s. Check water/cylinder temp. is too high or not; Genset shutdown Check Alternator voltage;...