Summary of Contents for gefran ADV200 WA DC Series
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Field oriented vector AC Drive for syncronous/asyncronous motors ADV200 WA ADV200 WA-...-DC Quick start up guide ..Specification and installation...
Gefran S.p.A has the right to modify products, data and dimensions without notice. The data can only be used for the product description and they can not be understood as legally stated properties.
Table of contents Information about this manual ..........2 1 - Safety Precautions ............... 6 1.1 Symbols used in the manual ................6 1.2 Safety precaution ....................7 1.3 General warnings .....................7 1.4 Instruction for compliance with UL Mark (UL requirements), U.S. and Canadian electrical codes .......................9 2 - Introduction to the product ..........
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6.4 How to save parameters .................62 6.5 Configuration of the display ................63 6.5.1 Language selection ......................63 6.5.2 Selection of Easy / Export mode ..................63 6.5.3 Startup display .........................63 6.5.4 Back-lighting of the display ....................63 6.6 Alarms ......................64 6.6.1 Alarm reset ........................64 6.7 Messages .......................64 6.8 Saving and recovery of new parameter settings ..........65 6.8.1 Selection of the keypad memory ..................65...
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10.5.1 Procedure ........................128 10.5.2 Shielding of optional card connections ................130 Appendix 1 - Parallel connection (500 ... 1200kW sizes) ..131 A 1.1 Introduction ....................131 A 1.2 MS-SL interface cable wiring sizes 400...800 kW ........133 A 1.2 MS-SL interface cable wiring sizes 900...1000 kW ........134 A 1.4 Jumpers and Switches ................135 A 1.5 LEDs ......................135 A 1.6 Scheda EXP-SFTy-ADV ................137...
1 - Safety Precautions 1.1 Symbols used in the manual Indicates a procedure, condition, or statement that, if not strictly observed, could result in personal injury or death. Indique le mode d’utilisation, la procédure et la condition d’exploitation. Si ces consignes ne Warning! sont passtrictement respectées, il y a des risques de blessures corporelles ou de mort.
Le système d’actionnement électrique (drive électrique + installation) ne peut être utilisé que dans les conditions d’exploitation et les lieux prévus dans le manuel et uniquement avec les dispositifs et les composants recommandés et autorisés par Gefran. 1.2 Safety precaution The following instructions are provided for your safety and as a means of prevent- ing damage to the product or components in the machines connected.
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dependent upon its proper handling,installation, operation and maintenance. Seul un personnel dûment formé peut intervenir sur cet appareil et uniquement après avoir assimilé l’ensemble des informations concernant la sécurité, les procédures d’installation, le fonctionnement et l’entretien contenues dans ce manuel. La sécurité et l’efficacité du fonction- nement de cet appareil dépendent du bon accomplissement des opérations de manutention, d’installation, de fonctionnement et d’entretien.
1.4 Instruction for compliance with UL Mark (UL require- ments), U.S. and Canadian electrical codes Short circuit ratings ADV200 WA inverters must be connected to a grid capable of supplying a sym- metrical short-circuit power of less than or equal to “xxxx A rms (at 480 V +10% V max).
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Solid State Motor Overload Protection Drive incorporate motor overload protection. Protection is implemented as software function. Instruction manual specify degree of protection and detailed installation instruction. * *Applicable up to 9 May 2013. New requirement. Applicable as from 9 May 2013. The drive is not provided with the internal motor overload protection (software function) as required under UL 508c as from 9 May 2013.
The new inverter series “SIEIDrive ADV200 WA” represents an innovative concept in drive technology, as a result of the constant technological research and of the experience that the Gefran Group has acquired keeping a constant presence aside that of the major sector players.
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• Safety Card Integrated on board as the 4th option (ADV200 WA-...-SI models), the EXP- SFTy card allows the motor to be disabled without the use of a safety contactor on the drive output, guaranteeing compliance to the directive for machine safety EN61800-5-2 SIL3. The EXP- SFTy card is integrated as standard in the master inverter of 500 to 1200 kW parallel versions.
2.1 Drive type designation The main technical characteristic of the drive are showed in the product code and in the nameplate. I.e. product code: ADV200-WA 1 040 -K B X -4 -XX YY -DC -SI Safety card EXP-SFTy-ADV included DC bus power supply version Parallel version only: XX : MS = MASTER 07 = 710.0 kW...
The inverter must be selected according to the rated current of the motor. The rated output current of the drive must be higher than or equal to the rated cur- rent of the motor used. The speed of the three-phase motor is determined by the number of pole pairs and the frequency (nameplate, data sheet) of the motor concerned.
3 - Transport and storage Correct transport, storage, erection and mounting, as well as careful operation and maintenance are essential for proper and safe operation of the equipment. Protect the inverter against physical shocks and vibration during transport and storage. Caution Also be sure to protect it against water (rainfall) and excessive temperatures.
3.2 Permissible Environmental Conditions Temperature storage �������������������� -25…+55°C (-13…+131°F), class 1K4 per EN50178 -20…+55°C (-4…+131°F), for devices with keypad transport ������������������� -25…+70°C (-13…+158°F), class 2K3 per EN50178 -20…+60°C (-4…+140°F), for devices with keypad Air humidity storage �������������������� 5% to 95 %, 1 g/m to 29 g/m (class 1K3 as per EN50178) transport �������������������...
4 - Mechanical installation The Drive must be mounted on a wall that is constructed of heat resistant material. While the Drive is operating, the temperature of the Drive’s cooling fins can rise to a temperature of 158° F (70°C). Caution Le drive doit être monté...
5 - Wiring Procedure Adjustable frequency drives are electrical apparatus for use in industrial installations. Parts of the Drives are energized during operation. The electrical installation and the opening of the device should therefore only be carried out by qualified personnel. Im- Warning! proper installation of motors or Drives may therefore cause the failure of the device as well as serious injury to persons or material damage.
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- the output cables are less than 50m (screened) or 100m (unscreened). RCD: Residual Current Device RCCB: Residual Current Circuit Breaker ELCB: Earth Leakage Circuit Breaker Note: The residual current operated circuit-breakers used must provide protection against direct-current components in the fault current and must be suitable for briefly suppressing power pulse current peaks.
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une connexion directede l’entrée avec la sortie du convertisseur (Bypass). The electrical commissioning should only be carried out by qualified personnel, who are also responsible for the provision of a suitable ground connection and a protected power supply feeder in accordance with the local and national regulations. The motor must be protected against overloads.
5.1.2 Connection of shielding • Sizes 1...5 Fasten the metallic support (A), for shielding of the power section, in the two hous- ings (B) and secure with the two screws + washer provided (C). Fasten the shield of the cables to the omega sections (D). •...
Note! For further information regarding electro-magnetic compatibility standards, according to Directive 89/336/EEC, conformity checks carried out on Gefran appliances, connection of filters and mains inductors, shielding of cables, ground connections, etc., consult the “Electro-magnetic compatibility guide” on the CD attached to this drive.
Note! For size 7 only, adaptation for internal mounting of fuses (DC side) on request. 5.1.5 Internal EMC filter ADV200 WA series inverters are equipped with an internal EMI (except ADV200 WA-...-DC models) filter able to guarantee the performance levels required by EN 61800-3 standard (according to 2nd environment, category C3) with a maximum of 20 meters of shielded motor cable (up to 50 metres for size 5 and above).
5.1.8 Motor connection ADV200 WA-1015 ... 61600 L1 L2 L3 BR1 BR2 C 3 ph Note: terminals L1-L2 and L3 are not present in -DC versions. ADV200 WA-72000 ... 74000 3 ph Note: terminals L1-L2 and L3 are not present in -DC versions. 500 ...
5.1.10 Parallel connection on the AC (Input) and DC (Intermediate Circuit) side of several inverters INVERTER 1 INVERTER 2 INVERTER .. INVERTER 6 B y-... (MASTER) The inverters used have to be all the same size. The mains power supply has to be simultaneous for all inverters, i.e. a single switch /line contactor has to be used.
5.1.11 Parallel DC connection In the case of DC power supply, insertion of an AC mains inductance on the power supply input of the power supply unit is compulsory (for the type of inductance, consult the manual of the power supply unit). Caution To avoid to damnage the integrated EMI filter, regenerative converters may not supply the DC power supply to ADV200 WA-1015 ...ADV200 WA-61600 drives.
5.1.12 Connection of fans Sizes Terminals 1015 ... 61600 No connection is necessary: the drive’s internal power supply unit powers the fan (+24Vac). Version before 2009/125/CE (ErP regulation) Terminals Sizes 250V/10A contact 1 x 230V / 50/60Hz, Motor over temperature contact management terminals 31-32: 2.4A (50Hz) - 3.3A Ground Closed: Internal fan in operation and powered;...
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Version before 2009/125/CE (ErP regulation) Terminals Sizes 250V/10A contact (x 2) 1 x 230V / 50/60Hz, Motor over temperature contact management terminals 31-32: 2.4A (50Hz) - 3.3A Ground Closed: Internal fan in operation and powered; (60Hz) Open: Internal fan in over temperature alarm and/or input power supply (x 2) not available.
5.2 Regulation section 5.2.1 Removing the terminal cover When removing the covers be carefull to lateral metal sheet enclosure. Presence of sharp edge are possible. Warning! 5.2.2 Cable Cross Section Maximum Cable Cross Section Recommended Tightening torque (min) stripping (min) Terminal strips (Regulation card) (AWG)
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Table 5.2.3.1: Regulation terminals Strip T2 (top) Terminal Designation Function COM Digital Common reference for digital output 2 (Relay 2) output 2 Digital output 2 Programmable digital relay output 2 (NO). Default = Drive ready 250 V - 30 V / 2A Analog output 1 Analog output 1.
+24V voltage, which is used to externally supply the regulation card has to be stabi- lized and with a maximum ±10% tolerance. The maximum absorption is 1A. It is not suitable to power supply the regulation card only through a unique rectifier and Caution capacitive filter.
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+24 V To Expansion Cards +24 V Analog input 1 Analog output 1 Analog input 2 Analog output 2 +10V +24V Digital input E mon - 10V FR forward src FR reverse src Digital output 1 (Relay 1) Drive OK Multi ref sel 0 src Digital output 2 (Relay 2)
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+24V OUT +24V OUT +24V OUT Enable Enable Enable Dig.inp E Dig.inp E Dig.inp E FR forward src FR forward src FR forward src Dig.inp 1 Dig.inp 1 Dig.inp 1 FR reverse mon FR reverse mon FR reverse mon Dig.inp 2 Dig.inp 2 Dig.inp 2 Multi ref sel 0 src...
5.2.5 Power supply unit regulation card (only for sizes ≥ 72000) Figure 1: Terminals location Terminals Function Voltage / Current Input of the precharge enable control (15 - 35V, 5 - 11mA) Output of the MLP static signal (low - active signal) (5 …...
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AC Mains frequency S6-1...4 S7-1...4 50 Hz (Default) OFF (50 Hz) OFF (50 Hz) 60 Hz ON (60 Hz) ON (60 Hz) Control description • OK RELAY The OK relay has a normally open contact which close at the end of the precharg- ing phase if no alarm condition is present (overtemperature, power supply on the regulation card ±15V).
5.3 Braking There are various possible types of braking: via internal braking unit and external braking resistor (up to size ADV5550), via external braking unit (BUy, usable for all sizes), Injection of direct current from the Inverter into the motor (D.C. braking) There are two essential differences between the two braking methods: A braking unit can be used for speed reduction (e.g.: from 1000 to 800 rpm), whereas D.C.
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Sizes Technical data of the Internal Braking Units (Duty 50%) Nominal current of the Peak current Minimum braking internal braking unit resistance value (Ω) 1015 1022 1030 1040 1055 Internal Braking 2075 Units (standard internal) 2110 2150 15.5 3185 3220 3300 4370 Internal Braking...
Terminal Name TxA /RxA TxB /RxB Reserved EQP (Equipotentiality) Switch Function Closing of terminations Figure 5.4.2.1: OPT-RS485-ADV card 5.4.3 RS 485 multi-drop connection For the multi-drop connection, the OPT-RS485-ADV optional card must be in- stalled on each drive; the ends of the connection must have S1 termination switch set to ON.
5.5 Typical connection diagrams Stop Drive ok ON / Start PRC ok (*) Mains contactor EMERGENCY-OFF ON / OFF t = 1 s Start / Stop (*): Only for sizes ≥ ADV200 WA-72000. Figure 5.5.1: Auxiliary control circuits Note: See ADV200 WA FP manual, chapter 26.14- PROCESS/MULTI PUMP for dedicated connection diagram and sw configuration of multi-pump systems.
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Dig. Out.4 + 24V PS Dig. Out.3/4 Dig. Out.3 0 V24 COM Dig. Out.3/4 COM ID Analog output 1 Analog output 2 Digital input E mon (Enable) - 10 V FR forward src + 10 V FR reverse src 0 V 10 Multi ref sel 0 src Multi ref sel 1 src Fault reset src...
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For instructions on connecting and commissioning the safety card with the SIL2 or SIL3 safety level function, please see chapter 7 “Application Examples” in the EXP-SFTy-ADV manual (code 1S5F94) in the Caution CD supplied with the drive or which you can download from www.gefran.com ADV200 WA • Quick start up guide - Specification and installation...
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Dig. Out.4 + 24V PS Dig. Out.3/4 Dig. Out.3 0 V24 COM Dig. Out.3/4 COM ID Analog output 1 Analog output 2 Digital input E mon (Enable) - 10 V FR start mon + 10 V FR reverse mon 0 V 10 Multi ref sel 0 src Multi ref sel 1 src Fault reset src...
6 - Use of the keypad This chapter describes the keypad and methods of use for display and program- ming of inverter parameters. 6.1 Description LCD display led is lit 7 virtual leds line: ILim led is off 01 MONITOR 02 DRIVE INFO Four alphanumeric lines 03 STARTUP WIZARD...
LED’s meaning: the LED is lit, when the drive operates with a positive torque the LED is lit, when the drive operates with a negative torque the LED is lit, when the drive is enabled The led is lit when the drive is in local mode and OFF when in remote mode.
Description of the parameter. Depends on the type of parameter: ● Numeric parameter: displays the numeric value of the parameter, in the format required, and unit of measurement (figure A). ● Binary selection: the parameter may assume only 2 states, indicated as OFF-ON or 0 - 1 (figure B).
This function permits access to any parameter entering only the software number of the parameter (PAR). When the parameter reached by the “Goto” command is displayed, it is possible to navigate all the parameters forming part of the same group using the ▲ and ▼ keys.
● LINK type parameter The parameter may assume the number of another parameter as value. ILim 0 5 . 0 4 PA R : 6 1 0 Ram ref 1 src Analo g in p ut 2 mon Value: 1550 ILim ILim ILim...
6.5 Configuration of the display 6.5.1 Language selection Menu 04 DRIVE CONFIG, parameter 04.15 Language select, PAR: 578, default=English. Used to set one of the languages available : English, Italian, Francais, Deutsch, Polish, Romanian, Russian, Turkish and Portuguese. ILim ILim ILim 0 4 .
Menu 04 DRIVE CONFIG, parameter 04.16 Display backlight, PAR : 576. Sets lighting of the display the light of the display remains always on. (default) the light switches off after approx. 3 minutes from pressing of the last key. 6.6 Alarms The alarms page is displayed automatically when an alarm occurs.
ILim Message Load default Code: 0001H-1 Press ESC to exit MESSAGE : identifies a message. xx indicate show many messages are enqueued. The queue may contain a maximum of 10 messages and the message with the highest number is the most recent.
If an error occurs during transfer, the following message is displayed: ILim Message Save par failed Code: Press ESC to exit paragraph 8.2. The code XX indicates the type of error, see To exit from the error message, press the ESC key. 6.8.3 Load parameters from keypad Menu 04 DRIVE CONFIG, parameter 04.20 Load par from keypad, PAR : 592.
7 - Commissioning via keypad (STARTUP WIZARD) Adjustable frequency drives are electrical apparatus for use in industrial installations. Parts of the Drives are energized during operation. The electrical installation and the opening of the device should therefore only be carried out by qualified personnel. Im- Warning! proper installation of motors or Drives may therefore cause the failure of the device as well as serious injury to persons or material damage.
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the Americas, but may need to be considered in equipment being shipped to Europe. Selon les normes EEC, les drives ADV et leurs accessoires doivent être employés seule- ment après avoir verifié que la machine ait été produit avec les même dispositifs de sécurité demandés par la réglementation 89/392/EEC concernant le secteur de l’industrie.
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Protect the device from impermissible environmental conditions (temperature, humidity, shock etc.). Protéger l’appareil contre des effets extérieurs non permis (température, humidité, chocs etc.). Caution To the output of the drive (terminals U2, V2, W2) : - no voltage should be connected to the output of the drive - the parallel connection of several drives are not permissible.
7.1 Startup Wizard 7.1.1 Startup Wizard for Asynchronous Motors Introduction The ADV200 WA can operate with regulation modes : V/f control (Voltage/Fre- quency) and Flux vector OL (open loop). Menu 04 DRIVE CONFIG, parameter 04.2 Regulation mode, PAR: 552, default=V/f control.
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Step 1 - Connections Connect the drive to the power supply as illustrated in the following diagrams: Connection to the mains and motor L1 L2 L3 BR1 BR2 C 3 ph (3ph - 400 V / 460 V 50/60 Hz) “5.1.6 Power line For ADV-...-DC versions please refer to the diagrams in paragraph connection”, page 33...
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Step 2 - Setting motor parameter (Set motor data) Set the rating data of the motor connected: rated voltage, rated frequency, rated current, rated speed, rated power, power factor (cosφ). Motor & Co. Type: ABCDE IEC 34-1 / VDE 0530 Motor: 3 phase 12345-91 50 Hz...
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f = motor rated frequency (menu 16 MOTOR DATA par. 2006) nN = motor rated speed (menu 16 MOTOR DATA par. 2004) Rated power [kW]: motor rated power, for a motor rating plate with a HP power value, set the rated power kW = 0.736 x motor power Hp value.
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Note ! At the end of the self-tuning procedure there is a request to open the Enable contact (terminals 7 – S3); the Take tune parameters command (menu 16 MOTOR DATA, PAR: 2078) is automatically executed. The calculated parameters are saved in a RAM memory to enable the drive to perform the neces- sary calculations.
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Step 4 - Setting the maximum speed reference value (Set max speed) This step is used to define the maximum motor speed value that can be reached with each single reference signal (analog or digital). ILim ILim ILim ILim S E Q . 0 1 PA R : 6 8 0 S E Q .
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Step 7 - Speed regulation setting In this step the basic settings in order to perform a functional test of the drive- motor system are described. This functional test uses factory settings as far as the analog and digital commands of the drive are concerned. The regulation mode is that set in PAR 552 Regulation mode, default is V/f control.
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9. If the motor still rotates with a reference of zero, eliminate the condition by self-tuning the analog input offset: set the input signal to its minimum value and set 1 for An inp 1 offset tune (PAR: 1506). 10. To reverse the direction of rotation, keep closed the FR forward src (PAR 1042) contact (terminals S3 –...
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Step 8 - Setting the motor in “Flux Vect OL” mode (sensorless) Menu 04 DRIVE CONFIG, parameter 04.2 Regulation mode, PAR: 552, set = [1] Flux vector OL. Test with no load applied to the motor Set the value of PAR 2308 OverFlux perc to 120%. 2.
7.2 First customized start-up In this section a startup test is performed, using a standard configuration, to check drive functioning and command connections. A programming sequence has to be run to achieve a first simple customisation in order to be able to set the drive for the requested application. Note ! The main sections to be used, depending on the desired configuration, are described below.
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894) to use the internal motor potentiometer of the drive. If sending the com- mand from the operator keypad, to use the motor potentiometer function enter the Mpot setpoint parameter (PAR: 870) modify mode and press the Up (▲) and Down (▼) keys. Jog output mon parameter (09 - JOG FUNCTION menu, PAR: 920) to use one of the drive’s internal jog speeds.
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• Jog Finally, for Jog mode, select the control terminal in the Jog cmd + src parameter (09 - JOG FUNCTION menu, PAR: 916), using a signal from selection list L_DIG- SEL2. The Jog speed must be written in the Jog setpoint parameter (PAR: 910), while the acceleration and deceleration ramps can be set, respectively, in Jog accelera- tion (PAR: 912) and Jog deceleration parameters (PAR: 914).
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The analog output signal can be adjusted using Analog out 1 scale (PAR: 1808) and Analog out 2 scale parameters (PAR:1810). • Keypad Use the LOC / REM key with the Enable input open (terminal 7 on terminal strip T2) to control running, to stop and reverse the direction of rotation of the motor using the operator keypad on the drive.
7.3 Programming 7.3.1 Menu display modes The programming menu can be displayed in two modes, which can be selected using the Access mode parameter (04 - DRIVE CONFIG menu), see chapter 6.5.2: • Easy (default) only the main parameters are displayed. •...
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and/or from those of the expansion cards. 2 – Drive internal variables Internal drive control system variables, from “function block” calculations, sent via keypad, PC configurator or fieldbus. Practical example The following examples illustrate the philosophies and methods with which more or less complex operations are performed in the single “function blocks”, the results of which represent the output of the block.
* -1 Terminal input Analog input 1 Block Analog input 1 mon * +1 An inp 1 alt value An inp 1 sign src Null Null An inp 1 alt sel src Ramp Setpoint Block Ramp ref 1 src Ramp ref 1 mon Ramp ref invert src Null The diagrams above illustrate the internal processing philosophy of the single...
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ILim 12.09 PA R : 1 1 5 6 Digital input 3 dest >> Multi ramp sel 0 src Value: 722 [1] If there is a number, press the key to display the next source applied to the se- lected input. ILim 12.09 PA R :...
8 - Troubleshooting 8.1 Alarms Note ! paragraph 6.6.1. To reset alarms, see In the following table, the Code is visible only from serial line. Code Error message shown Sub-code Description on the display No alarm Condition: No alarm present Condition: DC link overvoltage alarm due to energy recovered from the motor.
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Heatsink OT Condition: Heatsink temperature too high alarm Solution: - Verify the correct operation of the cooling fan. - Check that the heatsinks are not clogged Condition: Heatsink temperature too high or too low alarm The temperature has exceeded the upper or lower limit set for the linear temperature trans- HeatsinkS OTUT ducer.
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Not Used 1 Condition: External alarm present. External fault A digital input has been programmed as an external alarm, but the +24V voltage is not avail- able on the terminal. Solution: Check that the terminal screws are tight Not Used 2 Condition: Motor overspeed alarm.
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XXXXH-X The XXXXH-X code indicates the reason for the error: make a note of this to discuss it with the service centre. Solution: Refer to the documentation concerning the enabled application. Condition: If an analog measurement is out of the allowed range an “Analog X err” alarm is generated.
8.2 Messages Note ! chapter 6.7. For more information see Index Error message shown Sub-code Description on the display Condition: may occur during loading of the parameter database saved in flash normally appears in the following conditions: at initial power-on when a new firmware version is downloaded, when the regulation is installed on a new size, when the region is changed.
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Solution: Close the enable contact before sending the Autotune command Internal calculation error concerning IGBT control Solution: Perform autotuning once more, if the problem persists, contact the Gefran technical support centre. The drive has measured a stator resistance value exceeding the set limit.
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Index Error message shown Sub-code Description on the display Condition: may occur during recognition of power cards. If this message is displayed, it is not Power config possible to drive the motor. 0020H-32 The power card is configured for a drive that is incompatible with the regulation card 0021H-33 The configuration of the power card is not compatible with the regulation card...
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0001H-1 Incorrect PLC key. PLC application not available. Solution: Ask Gefran to supply the correct key to enable the desired firmware function. Condition: this may occur at drive power-on if the incorrect enabling key was inserted for a given Key expiring firmware function.
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Sub-code Description on the display Solution: Ask Gefran for the correct key to enable the desired firmware function. Condition: if an error occurs during activation of the parameter database saved in flash; the alarm Param error is inserted in the alarm list and alarm log.
Speed format (1) ���������������������32 bit Frequency range ���������������������± 2000 Hz (1) referred to Full scale speed, PAR:680. Sizes Max frequency Min frequency FVOL FVOL 150 Hz 500 Hz 1015 ... 72500 0.5 Hz 1 Hz 150 Hz 200 Hz 73150 ... 1200 kW 9.3.4 Torque control Torque resolution (2) �����������������>...
9.5 Input electrical data 9.5.1 AC power supply AC Input voltage, U �����������������3 ph 380 V -15% ... 500 V +5%, AC Input frequency �������������������50/60 Hz, ± 2% Choke �����������������������������integrated (DC) up to size 61600 Total harmonic distortion (THD) ���������40% Light duty, 50% Heavy duty (at nominal current) Connection to TT and TN Networks �������yes, standard version Connection to IT Networks �������������yes, special version ADV200 WA...-IT only (upon request).
9.5.2 DC power supply AC Input voltage ���������������������450 - 750 V Sizes ADV200 WA-...-4-DC DC versions (Motor cos phi 0.9 @ 400 V DC Input current (*) aDV200 Wa- ...-Dc Heavy duty (Arms) Light duty (Arms) 3220 3300 4370 4450 4550 5750 5900...
9.6 Output electrical data U2 Max output voltage ����������������0,94 x U =AC Input voltage) f2 Max output frequency ���������������500 Hz (Sizes 1015 ... 72500) , 200 Hz (≥ Size 73550): see section 9.3.3 for more details. Braking IGBT Unit ��������������������Standard internal (with external resistor. except ADV200 WA-...-DC models);...
9.6.1 Output current derating factors The derating factors shown in the table below are applied to the rated DC output by the user. They are not automatically implemented by the drive: drive Derating factor KV Sizes =400Vac @Uln=460 Vac and from AFE200 Tamb ≤...
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m increase above 1000 m (up to a maximum of 2000 m). I.e.: Altitude 2000 m, K = 1,2 *10 = 12% di derating; I derated = 100 - ((12*100)/100) = 88 % I (4) K : Derating factor for higher switching frequency If not all of the derating factors are considered, this could result in a drive overtempera- ture condition.
9.7 Voltage level of the inverter for safe operations The minimum time between the moment in which an ADV200 WA drive is disa- bled from the mains and that in which an operator can operate on internal parts of the drive, without the danger of electric shock, is 5 minutes. The value consider the time to turn-off for a drive supplied at 460V +10%, without any options (time indicated for disabled drive condition).
9.8 Cooling All the Drives have internal fans. Airflow of fan Dissipated power Sizes Heatsink (m Internal (m 1015 1022 1030 1040 1055 2075 2110 56 x 2 2150 56 x 2 3185 80 x 2 3220 80 x 2 3300 80 x 2 4370...
10 - Options 10.1 Optional external fuses 10.1.1 AC input side fuses (F1) The inverter must be fused on the AC Input side. Use fast fuses only. F1 - AC input side fuses DC link EUROPE AMERICA Sizes capacitors life time [h] Type Code Type...
10.1.2 External fuses of the power section DC input side (F2) The following fuses must be used with an external DC power supply or regenerative converter (for further details refer to the converter instruction manual): F2 - External fuses for DC input side EUROPE AMERICA Sizes...
in the corresponding manufacturer data sheets. GRD... (E27), S... Jean Müller, Eltville A70... Ferraz 10.1.3 Optional internal fuses for the DC connection (F2) F2 - External fuses for DC input side EUROPE AMERICA Sizes Type Code Type 72000 PWR-XC-500A-690V S8B21BF PWR-XC-500A-690V S8B21BF 72500...
Use of mains chokes with an impedance of at least 3% is recommended. The table below shows the minimum inductance values and current ratings with the codes proposed by Gefran. In case of a Master and Slave connection (500 to 1200 kW devices) the use of...
When the drive is operated at the rated current and at 50 Hz, the output chokes cause a voltage drop of approx. 2% of the output voltage. Chokes dimensions and weights are listed in the Gefran Accessories catalogue (1S9I09). ADV200 WA • Quick start up guide - Specification and installation...
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ADV200-WA-74000-KXX-4-MS 12 -SI LU3-4-800 S7FFI1 1200 kW HD / LD LU3-4-800 S7FFI1 ADV200-WA-74000-XXX-4-SL LU3-4-800 S7FFI1 ADV200-WA-74000-XXX-4-SL Note ! Chokes dimensions and weights are listed in the Gefran Accessories catalogue (1S9I09). ADV200 WA • Quick start up guide - Specification and installation...
10.3 External EMC filter (optional) ADV200 WA series inverters are equipped with an internal EMI (except ADV200 WA-...-DC models) filter able to guarantee the performance levels required by EN 61800-3 standard (according to 2nd environment, category C3) with a maximum of 20 meters of shielded motor cable (up to 50 metres for size 5 and above).
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ECF3 F4ZZ2 C4 / 2nd / 100 m Note ! see chapter 5.1.5. For internal filter specification Filters dimensions and weights are listed in the Gefran Accessories catalogue (1S9I09). ADV200 WA • Quick start up guide - Specification and installation...
être utilisé conjointement à celui du dispositif de protection thermique. Note ! Resistors dimensions and weights are listed in the Gefran Accessories catalogue (1S9I09). ADV200 WA • Quick start up guide - Specification and installation...
10.5 Installation of optional cards Up to three optional cards can be inserted in the three slots under the top cover: • Slot 1-2: dedicated to IO cards (EXP-IO-...-ADV) • Slot 3: dedicated to field Bus cards (EXP-PDP-ADV, EXP-CAN-ADV, etc.). If an optional card is inserted in an incorrect Slot, the drive will send an error message.
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2. To remove the top cover, loosen screws B by about 2 turns and slide out cover C as shown in the figure. 3. To prevent damage to the connection of the keypad, the top cover can be positioned as indicated in the figure. Alternatively, remove the connector of the keypad and rest the cover in a safe place.
5. Position the optional card in the dedicated Slot (in the example, the EXP-IO card is inserted in Slot 1). Align the ends of the card (D) in the slots and then fully insert the connector of the card in the connectors of the drive (E). 6.
Appendix 1 - Parallel connection (500 ... 1200kW sizes) A 1.1 Introduction To obtain a drive of more than 400 kW connect a number of single units of be- tween 250 kW and 400 kW in parallel. A parallel connection of several drives basically consists of one MASTER unit and one or more SLAVE units.
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• hardware dead time compensation • alarm signal management (including local diagnostics via LED) • temperature signal management. INT-P-ADV-SLAVE card The INT-P-ADV-SLAVE card interfaces between the power section of the slave unit and the master unit. It also performs the following functions: •...
A 1.2 MS-SL interface cable wiring sizes 400...800 kW Fit the ADV200 WA MASTER and SLAVE inverters inside the electrical panel. Connect all the power section cables and connect the signal cable for interfacing between the 2 drives. The cable (code 8S860B) for connecting 2 drives is one metre long and has two quick coupling male MDR connectors at the ends.
A 1.2 MS-SL interface cable wiring sizes 900...1000 kW Fit the ADV200 WA MASTER and SLAVE inverters inside the electrical panel. Connect all the power section cables and connect the 2 signal cables for interfac- ing between the 3 drives. The cable (code 8S860B, x 2) for connecting the drives is one metre long and has two quick coupling male MDR connectors at the ends.
A 1.4 Jumpers and Switches INT-P-ADV (MASTER and SLAVE) cards The jumpers and switches on these cards are factory-set. DO NOT change these settings. A 1.5 LEDs The cards incorporate a LED diagnostics system for rapid analysis of everything happening on a multi-unit drive. INT-P-ADV (MASTER and SLAVE) cards Normal LEDS Colour...
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Normal LEDS Colour FUNCTION functioning ALARM PHASE U PHASE V They light up to indicate a short circuit between the output phases PHASE W It lights up to indicate a power rectifier heat sink overtemperature It lights up to indicate overtemperature of the air inside the drive IGBT U They light up to indicate loss of the feedback signal relating to the mo- IGBT V...
7 “Application Examples” in the EXP-SFTy-ADV manual (code 1S5F94) in Caution the CD supplied with the drive or which you can download from www.gefran.com. L1(*) ADV200 WA • Quick start up guide - Specification and installation...
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GEFRAN BENELUX N.V. GEFRAN UK Ltd GEFRAN SIEI - ASIA GEFRAN Inc. ENA 23 Zone 3, nr. 3910 Capital House, Hadley Park East Blk.30 Loyang Way 8 Lowell Avenue Lammerdries-Zuid 14A Telford TF1 6QJ 03-19 Loyang Industrial Estate WINCHESTER - MA 01890...
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