Page 1 DC drives TPD32-EV ..Instruction manual...
Page 2 Thank you for choosing this Gefran product. We will be glad to receive any possible information which could help us improve this manual. The e- mail address is the following: techdoc@gefran.com. Before using the product, read the safety instruction section carefully.
Page 3: Table Of Contents
Table of Contents SAFETY SYMBOL LEGEND ................................14 BLOCK DIAGRAM LEGEND................................14 1 - SAFETY PRECAUTIONS - PRECAUTIONS DE SECURITÉ .......... 15 1.1 INSTRUCTIONS FOR COMPLIANCE WITH THE UL MARK (UL REQUIREMENTS), ELECTRICAL STANDARDS IN THE USA AND CANADA ....................19 2 - DESCRIPTION, COMPONENT IDENTIFICATION AND SPECIFICATIONS ....
Page 4 Figure 2.4.17: TPD32-EV-500/520-2700-4B-E dimensions..........................53 Figure 2.4.18: TPD32-EV-500/520-3300-4B-E and TPD32-EV-690/720-3300-4B-E dimensions ................54 Figure 2.4.19: TPD32-EV-690/720-2400...2700-4B-E dimensions........................55 2.5 WATT LOSS ............................56 Table 2.5.1: Dissipated power TPD32-EV and TPD32-EV-FC series ........................56 Table 2.5.2: Dissipated power TPD32-EV-CU series ............................57 2.6 MOTORS, ENCODER, TACHOMETER ....................
Page 5 4.6.2 Fitting the option card ..............................79 Figure 4.6.2.1: Installing the option card ................................79 4.7 DIGITAL ENCODER INTERFACE DEII ....................80 4.7.1 Description ..................................80 Figure 4.7.1.1: DEII card ....................................80 4.7.2 DEII Terminal Assignment ..............................81 Table 4.7.2.1: Terminal assignment (Terminals 0Venc and +Venc) ........................81 Table 4.7.2.2: Permissible cable cross section on the terminals of option card DEII ....................
Page 6 5.1.4 Changing / Saving parameters / Password ........................108 Changing numerical values and text ..............................108 Selection from predefined values ............................... 109 Autotuning of Analog input ................................. 109 Parameters Saving ....................................110 Entering a password....................................110 General unlocking of the password ..............................111 5.1.5 Operating the drive via the Keypad ..........................111 5.1.5.1 Starting and stopping the drive..............................112 Enabling the converter ..................................112 Disabling the converter..................................112...
Page 7 Figure 5.3.6.10: Above: Flux; Below: Output voltage. Optimal Field regulator. After a short transient, the field current and armature voltage are constant. Voltage P = 40%, Voltage I = 50%............................131 5.3.7 Others tuning ................................132 Flux / if curve tuning (Flux / if curve) ..............................132 Figure 5.3.7.1: Curve convertion flux/current ..............................
Page 8 6.6.1 Acceleration, Deceleration, Quick Stop ........................161 Figure 6.6.1.1: Accel, decel and Quick stop ..............................161 6.6.2 Ramp shape and control commands ..........................162 Figure 6.6.2.1: S shape acceleration ramp ................................ 163 Figure 6.6.2.2: Ramp delay ....................................164 Figure 6.6.2.3: Ramp control ..................................... 165 6.7 SPEED REGULATION (SPEED REGULAT) ..................
Page 9 6.12.4 Digital Inputs ................................219 Figure 6.12.4.1: Digital inputs ................................... 219 6.12.5 Speed reference from encoder input (Tach follower function) ..................221 Figure 6.12.5.1: Tach follower ................................... 221 Figure 6.12.5.2: Example of application of the encoder reference ........................222 6.13 ADDITIONAL SPEED FUNCTIONS (ADD SPEED FUNCT).............. 223 6.13.1 Auto capture ................................223 6.13.2 Adptive spd reg ................................223 Figure 6.13.2.1: Adaptive of the speed regulator ..............................
Page 10 6.16.2 Option 2 ..................................281 6.16.3 PID Function ................................283 6.16.3.1 General....................................284 6.16.3.2 Inputs / Outputs ..................................284 6.16.3.3 Feed - Forward ..................................285 Figure 6.16.3.1: Feed-forward block description ............................... 285 6.16.3.4 PID function ..................................287 Figure 6.16.3.2: PID blocks description ................................287 6.16.3.5 Proportional - integral block..............................
Page 11 1. Drive used as a winder – winding side = up ........................... 353 Figure 6.17.13: Drive used as a winder – winding side = up ........................... 353 2. Drive used as a winder – winding side = down ..........................354 Figure 6.17.14: Drive used as a winder –...
Page 12 Test Generator....................................397 JOG function ...................................... 398 Multispeed ......................................399 Motor potentiometer ................................... 400 SCR test ......................................401 Alarm mapping ....................................402 9.2 POWER CIRCUIT BLOCK DIAGRAMS ....................403 Figure 9.2.1: ESE5911 TPD32-EV-500 ...-20 ...185-4B............................403 Figure 9.2.2: ESE5911 TPD32-EV-500 ...-20 ...185-2B............................404 Figure 9.2.3: ESE5912 TPD32-EV-500 ...-280 ...650-4B.............................
Page 13 A1.3 Choosing the right model for your application .......................477 A1.4 Pulse transformers ................................479 Figure A1.4.1: Typical connection for PTDX-X transformers ..........................479 A1.5 Current transducers (CT or TA) .............................479 A1.6 Installation, connection and configuration ........................480 A1.6.1 Assembly....................................480 A1.6.2 Electrical connections ................................480 Figure A1.6.1: Position of terminals ...................................
Page 14: Safety Symbol Legend
SAFETY SYMBOL LEGEND Commands attention to an operating procedure, practice, condition, or statement which, if arning not strictly observed, could result in personai injury or death. Commands attention to an operating procedure, practice, condition, or statement which, if aution not strictly observed, could result in damage or destruction of equipment. Commands attention to an operating procedure, practice, condition, or statement that must be highlighted. BLOCK DIAGRAM LEGEND —————— TPD32-EV ——————...
Page 15: Safety Precautions - Precautions De Securité
1 - SAFETY PRECAUTIONS - PRECAUTIONS DE SECURITÉ ATTENTION! According to the EEC standards the TPD32-EV and accessories must be used only after checking that the machine has been pro- duced using those safety devices required by the 2006/421/CEE set of rules, as far as the machine industry is concerned. Drive systems cause mechanical motion. It is the responsibility of the user to insure that any such motion does not result in an unsafe condition. Factory provided interlocks and operating limits should not be bypassed or modified. Selon les normes EEC, les drives TPD32 et leurs accessoires doivent être employés seulement après avoir verifié que la machine ait été produit avec les même dispositifs de sécurité demandés par la réglementation 2006/421/EEC concernant le secteur de l’industrie. Les systèmes provoquent des mouvements mécaniques.
Page 16 WARNING! - POWER SUPPLY AND GROUNDING / ATTENTION ! ALIMENTATION PUISSANCE ET MISE À LA TERRE Power supply networks Based on the grounding method, the IEC 60634-1 describes three main types of grounding for power supply networks: TN, TT and IT systems. In particular, the IT system has all the active parts insulated from earth or a point connected to ground through an impedance. The earths of the system are connected separately or collectively to the system ground. The following figures show these different systems. Réseaux d’alimentation En fonction de la modalité de mise à la terre, la norme IEC 60364-1 décrit trois types principaux de mise à la terre des réseaux d’alimentation : système TN, système TT et système IT.
Page 17 CAUTION / PRECAUTION: DO NOT install an EMI filter external to the TPD32-EV drive when it is used on IT networks. The capacitors in the standard EMI filter could become damaged and/or cause safety problems. The required supply voltage to the control circuits themselves, and connected to the terminals U2 - V2 is excluded from the above considerations and must come from a separate source (secondary of a transformer 115VAC/230VAC) having normally one extreme, or the central point, connected to earth (PE). Ne pas installer un filtre EMI extérieur à l’entraînement TPD32-EV, si utilisé sur les réseaux IT. Les condensateurs à l’intérieur du filtre standard EMI pourraient se détériorer et/ou entraîner des problèmes de sécurité La tension d’alimentation nécessaire aux circuits de commande, branchée sur les bornes U2 –...
Page 18 The terms “Converters”, “Controller” and “Drive” are sometimes used interchangably throughout the industry. We will use the term “Drive” in this document Les mots “Convertisseur”, “Controller” et “Drive” sont interchangeables dans le domaine industriel. Nous utiliserons dans ce manuel seulement le mot “Drive”. Never open the device or covers while the AC Input power supply is switched on. Wait for at least one minute befor working on the terminals or inside the device. Ne jamais ouvrir l’appareil lorsqu’il est suns tension. Le temps minimum d’attente avant de pouvoir travailler sur les bornes ou bien à...
Page 19: Instructions For Compliance With The Ul Mark (Ul Requirements), Electrical Standards In The Usa And Canada
WARNING / ATTENTION: The UL listed equipments is suitable for use on a circuit capable of delivering not more than the rms symmetrical amperes, 500 volts maximum, shown in the table below, when protected by special purpose fuses JFHR2, Gould or Bussman, Model n. as in table 4.9.1.1 and 4.9.2.1. Fuses are internally mounted on sizes 770...1050A. Cet appareil est apte pour l’utilisation sur un cicuit à même de délivrer un courant rms symmetrique de court-circuit, à un max. de 500 volt, pas supérieur aux valeurs ci-dessus. Converter size Short circuit current 17 … 2350 A (American sizes) 100 kA 20 ... 3300 A (Standard sizes) 100 kA 1.1 INSTRUCTIONS FOR COMPLIANCE WITH THE UL MARK (UL REQUIREMENTS),...
Page 20: Description, Component Identification And Specifications
2 - DESCRIPTION, COMPONENT IDENTIFICATION AND SPECIFICATIONS 2.1 GENERAL A converter transforms the constant voltage of an existing three-phase power supply into a direct voltage, in order to regulate the speed and/or the torque of a direct current motor with a separate excitation. (**) (*) not included in the TPD32-EV-FC-... (**) not included in the TPD32-EV-CU-... Figure 2.1: Base diagram of a converter  AC input supply voltage (U 3 x 230 V, 50/60 Hz, 3 x 400 V, 50/60 Hz 3 x 460 V, 50/60 Hz, 3 x 500 V, 50/60 Hz 3 x 575 V, 50/60 Hz, 3 x 690 V, 50/60 Hz Totally controlled three-phase bridge. Double bridge for TPD32-EV-  Armature converter: ...-4B..) Semi-controlled single-phase bridge...
Page 21 • TPD32-EV The available TPD32-EV converters are of two types: TPD32-EV-...-2B... for a two quadrant functioning TPD32-EV-...-4B... for a four quadrant functioning Each type includes three series of devices, which differ the one from the other because of the max. power sup- ply voltage: TPD32-EV-500/... AC input supply voltage up to 3 x 500 V TPD32-EV-575/... AC input supply voltage up to 3 x 575 V TPD32-EV-690/... AC input supply voltage up to 3 x 690 V Type E TPD32-EV converters are not compact units but consist of a power section and a regulation section joined by a specific cable with connectors.. TPD32-EV -XXX / XXX -XX -XB -X -NA UL standard compliant Construction type: A, B, C, D, E Operating quadrants: 2B = two quadrants; 4B = four quadrants...
Page 22: Table 2.1.1: Converter Size
The available size are listed in the following table: Table 2.1.1: Converter size Mains volt- Mains voltage ] [V ] [V ] [Hz] ] [V [Hz] • • • 1200 1000 • • 1200 1000 • • • 1500 1300 • • • 1500 1300 • • • 1700 1350 •...
Page 23: Functions And Features (Overview)
Functions and features (Overview) The devices of the TPD32-EV series are developed as converters with excellent regulation features and a wide function range. Integrated field converter. Galvanic separation and high impedance between the power and the regulation section. Galvanic separation between the regulation section and the digital I/O terminals. Differential analog inputs. Diagnostic LED module (KC-TPD32-EV) supplied as a standard and mounted on the drive front cover Removable optional Keypad (KB-TPD32-EV) START UP menu which makes set-up easier. Simple operation of the device via terminal strip via keypad with a back-lit keypad via a default set PC program and RS485 serial interface via a connection with a Field Bus (option), PROFIBUS DP CANopen and DeviceNet. Stored messages concerning the last 10 faults and indication of the operation time. Separate configuration of the drive behaviour for each message in an alarm situation. Automatic change into an armature feedback because of the interruption of the speed feedback signal (only in constant torque mode). Overload control Three freely configurable analog inputs on the standard device. Widening of digital inputs and of digital, analog outputs via a option card. Reference assignation and display of the feedback values as a percentage or in a dimension which can be defined by the user. Possibility of a speed and torque regulation Adaptive of the speed regulator Current predictive regulator with an automatic adaptation. Motor potentiometer function (increase / decrease speed command). Jog function. 8 internal speed references. 5 internal linear or S-shaped ramps. Internal signal conditioning (gains, min/max limits, offset..). Function widening available for specific applications (option). —————— Instruction manual ——————...
Page 24: Upon Delivery Inspection Procedures
2.2 UPON DELIVERY INSPECTION PROCEDURES Storage, Transport A high degree of care is taken in packing the converters of the TPD32-EV series and preparing them for delivery. They should only be transported with suitable transport equipment (see weight data). Observe the instructions printed on the packaging. This also applies when the device is unpacked up to when it is installed in the control cabinet. On delivery check the following: the packaging for any external damage whether the delivery note matches your order. Open the packaging with suitable tools. Check whether any parts were damaged during transport the device type corresponds to your order In the event of any damage or of an incomplete or incorrect delivery please notify the sales offices responsible immediately. The devices should only be stored in dry rooms within the temperature ranges specified. A certain degree of moisture condensation is permissible if this arises from changes in tem- perature (see section 3.1, “Permissible Ambient Conditions”) This does not, however, apply when the devices are in operation. Ensure always that there is no moisture condensation in devices that are connected to the power supply! 2.2.1 Device setting The converters of the TPD32-EV series can operate connected to an AC input three-phase voltage from 230V to 690V. Inside this voltage range the device setting is carried out on the basis of the motor rated current. Therefore the converter rated current must be higher or the same as the motor rated one. If an overload is necessary, the setting is carried out according to the example mentioned in section 6.14.6, “Overload control”, so that the overcurrent must not be supplied in a continuative way from the type of the chosen converter. A reduction factor should be considered if the converter is installed at altitudes of over 3,300 feet (1000 m) above sea level and at higher temperatures (see section 3.1, “Permissible ambi- ent conditions”). —————— TPD32-EV ——————...
Page 25 Example for a 15kW motor AC input voltage: 400 V, 3Ph 1. Two quadrant functioning Nameplate data: Power 15 kW Armature Voltage 470 V Armature Current 37,6 Amps Field Voltage 310 V Field Current 0.8 Amps Choice criteria: 400 V, 3Ph see section “AC Input” 37.6A < 40 A see section “AC Ouput” 0.8 A < 10 A see section “AC Ouput” Chosen converter: TPD32-EV-500/600-40-2B The converter can supply 1,06 of motor rated current continously. If higher overload values are required, see section 6.14.6, “Overload control”. 2. Four quadrant functioning Nameplate data: Power 15 kW Armature Voltage 420 V Armature Current 42 Amps Field Voltage 310 V Field Current 0,8 Amps Choice criteria:...
Page 26: Specifications
2.3 SPECIFICATIONS 2.3.1 Standards General: EN 61800-1, EN 60146-1-1. Safety: EN 61800-5-1, EN 50178 Clearances and creepage distances: Overvoltage category for circuits connected directly to the mains: III; pollution degree: 2. Double or reinforced insulation/safe separation from live parts of decisive voltage class C; see EN 61800-5 §4.2.3. Oscillation test: EN 60721-3-3 class 3M1, EN 60068-2-6, test Fc. Climatic conditions: EN 60721-3-3, class 3K3. EN 60068-2-2, test Bd. EMC: EN 61800-3. See “Guide to the electromagnetic compatibility”. Rated mains voltage: IEC 60038. Protection degree: According to EN 60529, IP20 for types A, B, C; IP00 for types D and E. UL/cUL approval: For TPD32-EV-…-NA models (sizes TPD32-EV-…-E-NA not included). The DC drive is suitable for use under the environmental service conditions (climate, me- ttention chanical, pollution, etc.) defined as usual service conditions according to EN61800-1. 2.3.2 AC Input Table 2.3.2.1: AC input voltages DC Drive series Power section Field circuit Power supply regulation (U/V/W terminals)
Page 27 During start-up the threshold for the undervoltage message has to be set via the Undervolt thr parameter (standard: 230 V). According the input voltage the switch S15.7/8 on the regulation board must be set as fol- lows: TPD32-EV-500/... S15.7 = ON S15.8 = OFF TPD32-EV-575/... S15.7 = OFF S15.8 = ON TPD32-EV-690/... S15.7 = OFF S15.8 = ON TPD32-EV-FC-200/... (from fw 10.21) S15.7 = ON S15.8 = OFF TPD32-EV-FC-500/... (from fw 10.20) S15.7 = ON S15.8 = OFF As for the operation of the TPD32-EV converters AC input reactors and interference sup- pression filters are required. See section 4.10, “Reactors/Filters”. The converters above 770 A and the AC input reactors have a discharge currents to ground higher than 3.5 mA. EN 50178 states that beside the ground conductor another ground con- nection should be laid. Due to the increased discharge current involved, a fixed ground connection (without connec- aution tors) for the filters of the TPD32-EV converter is required. —————— Instruction manual ——————...
Page 28: Table 2.3.2.2: Ac Input Curents
Current /Power on AC input The values showed on table below are refered to a converter functioning at nominal current (armature) and I (field). Table 2.3.2.2: AC input curents American Current on the Standard Current on the Current on the field AC Input AC Input AC Input TPD32-EV-.../...-17-..-A 14.6 A TPD32-EV-.../...-20-..-A 17.2 A 10 A TPD32-EV-.../...-35-..-A 30.1 A TPD32-EV-.../...-40-..-A 34.4 A...
Page 29: Output
2.3.3 Output It is not possible to connect an external voltage to the converter output terminals! It is not even possible to disconnect the motor from the device output while the drive is active. In normal cases no leveling choke is necessary. It must be taken into account, anyway, that some motor producers prescribe such a choke according to the type of the motor used. In this case it must inserted on the motor cable. The stated currents refer to the continuous operation with an ambient temperature of 104°F (40° C). Output current • Armature circuit Table 2.3.3.1: TPD32-EV Output currents American Standard Field converter Type Armature current Type Armature current (Term. C1 / D1) (Terminals C/D) (Terminals C/D) Continuous Max. current Continuous Max. current Continuous curr.
Page 30: Table 2.3.3.2: Tpd32-Ev-Fc Output Currents
TPD32-EV-.../...-2200-2B-E 2200 A 4400 A TPD32-EV-.../...-2900-2B-E 2900 A 5800 A 70 A TPD32-EV-.../...-2350-..-E 2350 A 4700 A TPD32-EV-.../...-3300-..-E 3300 A 6600 A 70 A Current reduction for higher temperatures, see section 3.1, “Permissible ambient conditions”. The overload size and duration depend on the overload cycle, see section 6.14.6, “Overload control”. The field motor current can sometimes be very small compared with rated field current of the converter. In order to provide regulation during Voltage control of the motor, follow the described instructions to change the Flux current max of the converter. In this case the Nom field scale parameter must be set with the new rated field current value. Table 2.3.3.2: TPD32-EV-FC Output currents Type Field converter (Terminals C/D) Continuous curr.
Page 31: Table 2.3.3.4-A: Field Current Resistors (20A ...1050A / 17A ... 850A, Types A/B/C)
• Field circuit The TPD32-EV regulation card is shipped with the field current feedback resistor dipswitches S14 calibrated for the maximum rating of the field package capacity for each size TPD32-EV . Compare the actual motor field data to the maximum rating of the field package of the TPD32-EV model sup- plied (see table 2.3.3.1), and to the field calibration dipswitch S14, as noted below. For fixed field current operation, if the actual motor (base) field current ≤ 10% of the maximum rating of the field package it is required to calibrate the field current feedback scaling using dipswitch S14. For weak field operation, also referred as “CEMF field control” or “crossover field control”, if the top base speed Motor nom flux ≤ 10% of the maximum rating of the field package it is required to calibrate the field current feedback scaling using dipswitch S14. Calibration to the exact field current setting is not required, as long as the above conditions are met. Calibration is not required if the field control is provided by a separate field converter. In order to obtain a current setting value different from those stated in the table, use the following formulas to calculate the resistance to be used between the terminals LA and LB on the regulation card. In this case all the switches have to be set to zero (OFF). 1) For sizes TPD32-EV-.../...-20-..-A (17-NA-..-A) ... up to TPD32-EV-.../...-1050-..-C (850-NA-..-C) : Resistance = 1667 / field current (A). Table 2.3.3.4-A: Field current resistors (20A ...1050A / 17A ... 850A, types A/B/C) Switch ohms 168,5 Ohm 333 Ohm...
Page 32: Table 2.3.3.4-C: Field Current Resistors (>2000...2400A / 1500...1850A, Type D)
3) For sizes bigger than TPD32-EV-.../...-2000-..-D (1500-NA-..-D) ... up to TPD32-EV-.../...-2400-..-D (1850-NA-..-D) : Resistance = 1667 / field current (A). Table 2.3.3.4-C: Field current resistors (>2000...2400A / 1500...1850A, type D) Switch ohms 168,5 Ohm 333 Ohm 182 Ohm 36,4 Ohm 845 Ohm 1668 Ohm Equivalent...
Page 33: Output Voltage
Field current full scale values other than those shown in the table can be obtained by connecting a resistor of a suitable value between terminals LA and LB on the regulation card. This value is calculated as follows: Type of field circuit Resistance R [Ohm] Dip-switch S14 = 3333,3 / field current f.s.v. [A] All OFF = 1666,6 / field current f.s.v. [A] Output voltage The below mentioned output voltages take into account an AC input undervoltage within the stated tolerance limits and a voltage drop of 4% due to the inserted AC input reactors. It is the same as the rated armature voltage suggested for the connected motor. • Armature circuit Table 2.3.3.5: Armature circuit output voltages Max output voltage U (terminals C/D) AC input voltage...
Page 34: Control Section
2.3.4 Control section Enables 0 / 15...30 V 3.2...6.4 mA (approx. 5 mA at 24 V) Analog inputs option 0... ± 10 V 0.25mAmax 0...20 mA 10 V max 4...20 mA 10 V max Analog outputs 0...± 10 V 5 mA max each output Digital inputs 0 / 15...30 V 3.2...6.4 mA (approx. 5 mA at 24 V) Digital outputs supply + 15...35 V signal + 15...35 V 20 mA max each output Encoder inputs Sinusoidal voltage 1 V pp current 8.3 mA pp each channel (input resistance = 124 ohm) pulses per rev min 600 max 9999 max frequency 150 kHz max cable length...
Page 35: Accuracy
2.3.5 Accuracy Internal reference voltage (± 10V, terminals 7 or 8): temperature dependent stability error 100 ppm/°C References via keypad/serial line/Bus resolution: 16 Bit or 15 Bit + sign via terminals (1/2, 3/4, 5/6) resolution: 11 Bit + sign linearity ±0.1% of the full range value Analog outputs (TBO only) resolution: 11 Bit + sign linearity: ±0.5% of the full range value Speed regulation for all the operation mode max speed 8000 rpm digital reference resolution: 0.25 rpm analog reference resolution: ≥0.25 rpm with sinusoidal encoder speed feedback resolution: 0.25 rpm accuracy...
Page 36: Dimension And Weights
2.4 DIMENSION AND WEIGHTS TPD32-EV-FC-... : reference should be made to the corresponding TPD32-EV Standard sizes. Figure 2.4.1: Type A1 dimensions 266.8mm [10.5”] 250mm [9.84”] American Standard Weight kg [lbs] TPD32-EV-.../...-17-..-A TPD32-EV-.../...-20-.. 8.4 [18.5] TPD32-EV-.../...-35-..-A TPD32-EV-.../...-40-.. 8.4 [18.5] —————— TPD32-EV ——————...
Page 37: Figure 2.4.2: Type A2 Dimensions
Figure 2.4.2: Type A2 dimensions 237.2mm [9.34”] 349.1mm [11.74”] 266.8mm [10.5”] 250mm [9.84”] American Standard Weight kg [lbs] TPD32-EV-.../...-56-..-A TPD32-EV-.../...-70-..-A 8.8[19.4] —————— Instruction manual ——————...
Page 38: Figure 2.4.3: Type A3 Dimensions
Figure 2.4.3: Type A3 dimensions 349.2mm 237.2mm [13.75”] [9.34”] 266.8mm 342mm [10.5”] [13.5”] 250mm [9.84”] American Standard Weight kg [lbs] TPD32-EV-.../...-88-..-A TPD32-EV-.../...-110-..-A 10.8 [23.8] TPD32-EV-.../...-112-..-A TPD32-EV-.../...-140-..-A 10.8 [23.8] TPD32-EV-.../...-148-..-A TPD32-EV-.../...-185-..-A 10.8 [23.8] —————— TPD32-EV ——————...
Page 39: Figure 2.4.4: Type B1 Dimensions
Figure 2.4.4: Type B1 dimensions 311mm [12.24”] 355mm [14”] 388mm [15.27”] 275mm [10.82”] American Standard Weight kg [lbs] TPD32-EV-.../...-224-..-B TPD32-EV-.../...-280-..-B 25.5 [56.2] TPD32-EV-.../...-280-..-B TPD32-EV-.../...-350-..-B 25.5 [56.2] TPD32-EV-.../...-336-..-B TPD32-EV-.../...-420-..-B 25.5 [56.2] TPD32-EV-.../...-400-..-B TPD32-EV-.../...-500-..-B 25.5 [56.2] —————— Instruction manual ——————...
Page 40: Figure 2.4.5: Type B2 Dimensions
Figure 2.4.5: Type B2 dimensions 355mm [13.98”] 388mm [12.27”] 311mm [12.24”] 275mm [10.82”] American Standard Weight kg [lbs] TPD32-EV-.../...-450-..-B TPD32-EV-.../...-650-..-B 32 [70.5] —————— TPD32-EV ——————...
Page 41: Figure 2.4.6: Type C Dimensions
Figure 2.4.6: Type C dimensions 512mm 42mm [20.16”] 470mm [18.5”] 121mm 105.5mm 155mm 155mm 499mm [19.65”] 521mm [20.5”] American Standard Weight kg [lbs] TPD32-EV-.../...-360-..-C TPD32-EV-.../...-560-..-C 61 [134.5] TPD32-EV-.../...-490-..-C TPD32-EV-.../...-700-..-C 61 [134.5] TPD32-EV-.../...-560-..-C TPD32-EV-.../...-770-..-C 61 [134.5] TPD32-EV-.../...-650-..-C TPD32-EV-.../...-900-..-C 65 [143.3] TPD32-EV-.../...-750-..-C TPD32-EV-575/...-1000-..-C 72 [158.7] TPD32-EV-.../...-750-..-C...
Page 42: Figure 2.4.7-A: Type D Dimensions
Figure 2.4.7-A: Type D dimensions 704 mm [27.72”] 436.5mm 696mm [27.4”] 103.25mm [4.06”] 80.5mm 133mm 83mm 215.2mm [8.47”] 531mm [20.9”] 536mm [21.1”] American Standard Weight kg [lbs] TPD32-EV-.../...-920-..-D TPD32-EV-.../...-1300-..-D 152 [335.1] 203 [447.5] TPD32-EV-.../...-980-..-D TPD32-EV-575/...-1300-..-D 152 [335.1] 203 [447.5] TPD32-EV-.../...-1000-..-D TPD32-EV-.../...-1400-..-D 165 [363.8] 215 [474.0]...
Page 43: Figure 2.4.7-B: Centre-To-Centre Distance For Mounting, Type D
Figure 2.4.7-B: Centre-to-centre distance for mounting, type D 544mm 60mm [21.42”] [2.36”] 359mm 60mm 174mm 60mm 127mm 94mm 127mm 127mm 127mm [3.7”] [5”] 15mm 30mm 10.5mm 10.5mm 10.5 27.8 44.5 27.8 44.5 94mm 127mm 127mm 127mm 127mm 269.5 100mm 454.5 Quote in mm OPTIONAL U/V/W BARS OPTIONAL C/D BARS...
Page 44: Figure 2.4.8: Tpd32-Ev-Cu-... Dimensions, External Bridge Control Unit
Figure 2.4.8: TPD32-EV-CU-... dimensions, External bridge control unit 250mm [9.8”] 280mm [11”] 31mm 120.4mm 267mm [10.5”] Model Type Weight kg [lbs] TPD32-EV-CU-.../...-THY1-40 8.4 [18.5] TPD32-EV-CU-.../...-THY2-40 8.4 [18.5] TPD32-EV-CU-.../...-THY1-70 8.4 [18.5] TPD32-EV-CU-.../...-THY2-70 8.4 [18.5] —————— TPD32-EV ——————...
Page 45: Figure 2.4.9: Tpd32-Ev-500/600-1200-2B-E Dimensions
Figure 2.4.9: TPD32-EV-500/600-1200-2B-E dimensions Ø Ø Ø240 Morsettiera PV 93 ventilatore DETT. "B" n°4 fori Ø11 DETT. "A" DETT. "B" Scala 1:2.5 DETT. "A" 50x8 Scala 1:2.5 n°4 fori Ø9 n°2 fori Ø9 50x8 12.5 12.5 12.5 Values in mm. Characteristics WEIGHT 65 kg...
Page 46: Figure 2.4.10: Tpd32-Ev-500/600-1500...2000-2B-E And Tpd32-Ev-690/810-1010...1400-2B-E Dimensions
Figure 2.4.10: TPD32-EV-500/600-1500...2000-2B-E and TPD32-EV-690/810-1010...1400-2B-E dimensions Ø240 Ø Ø Morsettiera PV 93 ventilatore DETT. "B" n° 4 fori Ø11 DETT. "A" DETT. "A" DETT. "B" Scala 1:2.5 50x8 (1400/1500A) Scala 1:2.5 50x10 (1800/2000A) n°4 fori Ø9 n°4 fori Ø9 12.5 12.5 50x10 12.5...
Page 47 Figure 2.4.11: TPD32-EV-500/600-2400-2B-E and TPD32-EV-690/810-1700...2000-2B-E dimensions Ø Ø Morsettiera PV 93 ventilatore DETT. "B" n°6 fori Ø11 62.5 DETT. "A" DETT. "A" Scala 1:2.5 DETT. "B" 60x8 (1700A) Scala 1:2.5 60x10 (2000/2400A) n°4 fori Ø11 n°4 fori Ø11 60x10 (1700/2000A) 60x12 (2300/2400A) Values in mm.
Page 48: Figure 2.4.12: Tpd32-Ev-500/600-2700-2B-E Dimensions
Figure 2.4.12: TPD32-EV-500/600-2700-2B-E dimensions Ø 320 Ø320 47 35 MORSETTIERA PV 93 VENTILATORE DETT."B" n° 6 fori Ø 11 32.5 DETT."A" 60x12 4 FORI Ø18 2(80x8) 4 FORI Ø13 DETT."A" DETT."B" Sc. 1:2.5 Sc. 1:2.5 Values in mm. Characteristics WEIGHT 155 kg FAN UNIT Tot.
Page 49: Figure 2.4.13: Tpd32-Ev-500/600-2900-2B-E And Tpd32-Ev-690/810-2400...2700-2B-E Dimensions
Figure 2.4.13: TPD32-EV-500/600-2900-2B-E and TPD32-EV-690/810-2400...2700-2B-E dimensions Ø Ø MORSETTIERA PV 93 VENTILATORE DETT."B" n° 6 fori Ø 11 32.5 DETT."A" 60x12 (2400/2700A) (80x10 2900A) 4 FORI Ø18 (20) (40) (20) 2(80x8) 4 FORI Ø13 (Ø18) DETT."A" DETT."B" Sc. 1:2.5 Sc. 1:2.5 Values in mm.
Page 50: Figure 2.4.14: Tpd32-Ev-500/600-3300-2B-E And Tpd32-Ev-690/810-3300-2B-E Dimensions
Figure 2.4.14: TPD32-EV-500/600-3300-2B-E and TPD32-EV-690/810-3300-2B-E dimensions PV 93 Morsettiera ventilatore n° 6 fori Ø11 32.5 2x70x10 120x12 partic. A partic. B Values in mm. Characteristics WEIGHT 197 kg FAN UNIT Tot. capacity 2600 m Single-phase motor 230 V 50/60 Hz 1 A 72÷74 dBA ——————...
Page 51: Figure 2.4.15: Tpd32-Ev-500/520-1500...2000-4B-E And Tpd32-Ev-690/720-1010...1400-4B-E Dimensions
Figure 2.4.15: TPD32-EV-500/520-1500...2000-4B-E and TPD32-EV-690/720-1010...1400-4B-E dimensions Pos. 1 con fusib. 660 V = 337 Pos. 2 con fusib. 1250 V = 375 Ø240 Ø240 42 34 Morsettiera PV 93 ventilatore 40 5 T1° T2° T3° T4° T5° T6° DETT."B" n°4 fori Ø11 DETT."A"...
Page 52: Figure 2.4.16: Tpd32-Ev-500/520-2400-4B-E And Tpd32-Ev-690/720-1700...2000-4B-E Dimensions
Figure 2.4.16: TPD32-EV-500/520-2400-4B-E and TPD32-EV-690/720-1700...2000-4B-E dimensions Ø280 Ø280 Morsettiera PV 93 ventilatore n°12 fori Ø 11 DETT. "B" T1° T2° T3° T6° T4° T5° n°6 fori Ø11 32.5 62.5 DETT."A" Pos.1 con fus. 660V=420 Pos.2 con fus. 1250V=443 DETT. "A" Scala 1:5 DETT.
Page 53: Figure 2.4.17: Tpd32-Ev-500/520-2700-4B-E Dimensions
Figure 2.4.17: TPD32-EV-500/520-2700-4B-E dimensions Ø Ø Morsettiera PV 93 ventilatore DETT. "B" T3° T1° T2° T6° T5° T4° n°6 fori Ø11 DETT. "A" 32.5 DETT. "B" DETT. "A" 60x12 Scala 1:5 Scala 1:5 n°4 fori Ø18 n°4 fori Ø13 120x8 Values in mm.
Page 54: Figure 2.4.18: Tpd32-Ev-500/520-3300-4B-E And Tpd32-Ev-690/720-3300-4B-E Dimensions
Figure 2.4.18: TPD32-EV-500/520-3300-4B-E and TPD32-EV-690/720-3300-4B-E dimensions Values in mm. Characteristics WEIGHT 322 kg FAN UNIT Tot. capacity 2600 m Single-phase motor 230 V 50/60 Hz 1 A tot. 71÷74dBA —————— TPD32-EV ——————...
Page 55: Figure 2.4.19: Tpd32-Ev-690/720-2400...2700-4B-E Dimensions
Figure 2.4.19: TPD32-EV-690/720-2400...2700-4B-E dimensions Ø Ø Morsettiera PV 93 ventilatore DETT. "B" T1° T3° T2° T6° T5° T4° n°6 fori Ø11 DETT. "A" 32.5 DETT. "B" DETT. "A" 60x12 Scala 1:5 Scala 1:5 n°4 fori Ø18 n°4 fori Ø13 120x8 Values in mm.
Page 56: Watt Loss
2.5 WATT LOSS The power dissipation on the converter side depends on the AC input voltage. The values of the dissipated pow- ers stated in the following table refer to the functioning with rated current. The mounting should take into consideration a free space above and below the device of at least 6 inches (150 mm). (Air circulation). Externally-powered fan units must be connected to a 230 V 50/60 Hz single-phase voltage supply (terminals U3 and V3) and 400 V / 460 V 50/60 Hz three-phase voltage supply (terminals U3, V3 and W3). Standard American Power loss P Fans Voltage Rated Air capacity current TPD32-EV-.../...-20-..-A TPD32-EV-.../...-17-..-A TPD32-EV-.../...-40-..-A TPD32-EV-.../...-35-..-A TPD32-EV-.../...-70-..-A TPD32-EV-.../...-56-..-A Internal power supply Internal power supply TPD32-EV-.../...-110-..-A TPD32-EV-.../...-88-..-A Internal power supply Internal power supply TPD32-EV-.../...-140-..-A TPD32-EV-.../...-112-..-A Internal power supply...
Page 57: Table 2.5.2: Dissipated Power Tpd32-Ev-Cu Series
Dissipated power Moidel Total for control unit External field fuses TPD32-EV-CU-230/500-THY1-40 2 x 11 TPD32-EV-CU-230/500-THY2-40 TPD32-EV-CU-230/500-THY1-70 2 x 14 TPD32-EV-CU-230/500-THY2-70 TPD32-EV-CU-575/690-THY1-40 2 x 11 TPD32-EV-CU-575/690-THY2-40 TPD32-EV-CU-575/690-THY1-70 2 x 14 TPD32-EV-CU-575/690-THY2-70 Table 2.5.2: Dissipated power TPD32-EV-CU series Information on the power dissipated by recommended external field fuses is also provided. —————— Instruction manual ——————...
Page 58: Motors, Encoder, Tachometer
2.6 MOTORS, ENCODER, TACHOMETER The converters of the TPD32-EV series are provided for the regulation of DC motors with an independent exci- tation. As for speed feedback there is the use of a sinusoidal incremental encoder, a digital encoder or an analog tachometer generator. In case of limited precision needs it is possible to use as feedback the armature voltage without defluxing. 2.6.1 Motors The electrical and mechanical data of the dc motors with an independent excitation refer to a particular function- ing field. The following points have to be taken into consideration in order to operate these motors: Motor data necessary to connect it to a converter The data on the motor nameplate: Armature rated voltage Armature rated current Field rated current Motor rated speed Motor protection Thermo relay of the motor Placed above the converter: dimensioning I • 0.82 • 1.05 The relay contact can stop the drive through a control circuit or it can signal to the converter as an external failure (terminal 15). Remember that with a thermo relay it is possible only to control the heating of the motor due to an overload, but not the one due to an insufficient ventilation. For this purpose some PTC thermistors or thermal switches should be inserted in the motor windings. Thermistors and thermal switches On terminals 78 and 79 it is possible to connect a thermistor or thermal switch in order to detect motor overheat- ing. When no temperature sensors are present an external resistor (R = 1 kohm) has to be connected to these...
Page 59: Encoder / Tachometer
> 8.3 mA pp each channel Digital encoder max frequency 150 kHz number of pulses per revolution min max 9999 channels two-channel, with complementary outputs supply + 5V / 15 ... 24V (external supply) + 24V (internal supply) load capacity > 4.5 mA / 6.8 ... 10.9 mA each channel Analog tachometer for TPD32-EV-...-2B dynamo for TPD32-EV-...-4B dynamo (for the rotation direction inversion, the sup- plied voltage polarity shall invert) max voltage at max speed 22.7 / 45.4 / 90.7 / 181.6 / 302.9 V, depending on the dip switch S4 setting current 8 mA, full scale S4-1 S4-2 S4-3 S4-4 Tacho voltage S4-8 S4-7 S4-6 S4-5 input (V) 22.7...
Page 60: Installation Guidelines
3 - INSTALLATION GUIDELINES 3.1 PERMISSIBLE AMBIENT CONDITION Protection degree: IP 20 (Type A-B-C-D) at operating temperatures of 32-131° F (0 ... 55° C; IP00 (Type E). UL enclosure type 1. (American size) The converter must be installed in a pollution degree 2 environ- ment. Installation location Pollution degree 2 or lower (free from direct sunligth, vibration, dust, corrosive or inflammable gases, fog, vapour oil and dripped water, avoid saline environ- ment) Altitude: Up to 3300 feet (1000 m) above sea level; higher altitudes a current reduction of 1.2 % for every 330 feet (100 m) of additional altitude. Max 2000m (6562 feet) above sea level. Temperature : Operation TPD32-EV-..: Ta = 32-131° F (0 ... 55° C), over 104° F (40 °C): current reduc- tion of 1.25 % for every 1.8 ° F over 104° F (1 °C over 40 °C) better than the 3K3 class per EN 50178) TPD32-EV-CU-..: Ta = 0... 55 °C above 122° F (50 °C) reduce the current of 1.25 % for every K above 104° F (40 °C) (best in class 3K3 according to EN 50178). Storage Ta = -13° F ... 131° F (-25 ... +55° C) (1K4 class as per EN 50178) Ta = -4° F ... 131° F (-20 ... +55° C) (for devices with LCD) Transport Ta = -13° F ... 131° F (-25 ... +55° C) (2K3 class as per EN 50178) Ta = -4° F ... 140° F (-20 ... +60° C) (for devices with LCD)
Page 61: Disposal Of The Device
3.2 DISPOSAL OF THE DEVICE The converters of the TPD32-EV series can be disposed as electronic scraps in accordance with the currently valid national regulations for the disposal of electronic parts. The plastic covering of the converters up to type 185 A are recyclable: the material used is >ABS+PC< “-FR” 3.3 MOUNTING THE DEVICE The dimensions and weights specifed in this manual should be taken into consideration when the device is mounted. The technical equipment required (carriage or crane for large weights) should be used. Improper handling and the use of unsuitable tools may cause damage. max. 30° Figure 3.3.1: max Angle of Inclination This equipment is designed for use in a clean, dry environment (see "3.1 Permissible Ambient Condition" on page 60). It must not be possible for air-borne contaminants such as oils, corrosive fumes or abrasive materials to penetrate installation cabinets. The IP20 or IP00 protection rating does not protect the equipment against air-borne contaminants. The maximum angle of inclination is 30°. The converters must be mounted in such a way that the free flow of air is ensured. The clearance to the device must be at least 6 inches (150 mm). A space of at least 2 inches (50 mm) must be ensured at the front. Devices that generate a large amount of heat must not be mounted in the direct vicinity of the frequency inverter. Mounting screws should be re-tightened after a few days of operation. —————— Instruction manual ——————...
Page 62: Figure 3.3.2: Mounting Clearance
³150 mm [6"] ³150 mm [6"] ³150 mm [6"] ³10 mm [0.4"] ³10 mm [0.4"] ³50 mm [2"] ³10 mm [0.4"] Figure 3.3.2: Mounting Clearance —————— TPD32-EV ——————...
Page 63: Wiring Procedure
4. WIRING PROCEDURE 4.1 REMOVING THE FRONT COVER The front cover of the device must be removed to make the electrical connections and to mount the option card. Observe the safety instructions and warnings given in this manual. The devices can be opened arning without the use of force. Only use the tools specified. 1.5 Nm mounting form B, C, D mounting form A 1.5 Nm Figure 4.1.1: Removing the Front Panel To remove the lower cover of devices, use a phillips screwdriver. Remove the screws (1) (2), lift cover (3), and open out to the front. Tools required: 7x2 mm slotted-head screwdriver Torx ® screwdriver: T10, T20, T25. Cross-head screwdriver #1, 2, 3. ® Registered trademark of Camcar LLC of Acument Global Technologies. Terminal Assignments/Cable Sections The terminals of the devices are made accessible by removing the front cover.
Page 64: Wiring The Drive
4.2 WIRING THE DRIVE Wire the drive in accordance with the standard connection diagrams, see chapter "4.8 Standard Connection Diagrams" on page 82 4.3 POWER SECTION Use copper conductors only. For UL listed equipments use 75°C stranded copper conductors only. Table 4.3.1: Terminals description Designation Function max voltage max current min current U, V, W Connection to the AC mains of the armature circuit 3 x 690V AC ±...
Page 65: Table 4.3.3: Cable Section For Ul Approval
Table 4.3.3: Cable section for UL approval Device type Terminals Wire Terminal bolt Tightening torque AWG / kcmils [Nm] metric size [mm] TPD32-EV-.../...-20-..-A U, V, W, C, D PE TPD32-EV-.../...-40-..-A U, V, W, C, D PE TPD32-EV-.../...-70-..-A U, V, W, C, D PE U, V, W C, D terminal block TPD32-EV-.../...-110-..-A...
Page 66: Table 4.3.4: Wire Adapter Kit And Lugs Suggested For Ul Approval
Table 4.3.4: Wire adapter Kit and lugs suggested for UL approval The following sizes are not provided with pressure connectors. Recommended compression lugs are in the fol- lowing table. For sizes up to 56A any UL listed lug, sized for the indicated bolt and AWG or MCM cable, is suitable for this use, otherwise a compression lug type from ILSCO or BURNDY (YA...) or Grainger (3L...) manufacturer is specified. Tightening torque Device type Terminals AWG o MCM Lug type Bolt diameter [mm] [Nm] TPD32-EV-.../...-17-..-A-NA U-V-W-C-D-PE TPD32-EV-.../...-35-..-A-NA U-V-W-C-D-PE 2,5-3 TPD32-EV-.../...-56-..-A-NA U-V-W-C-D-PE 2,5-3 TPD32-EV-.../...-88-..-A-NA U-V-W-C-D-PE TPD32-EV-.../...-112-..-A-NA U-V-W-C-D-PE See table below TPD32-EV-.../...-148-..-A-NA...
Page 67: Table 4.3.5: Wire Adapter Kit And Lugs Suggested For Ul Approval
For sizes above 112A the front terminal cover has to be removed when using the above listed lugs. The following sizes are provided with terminal blocks: U/V/W/C/D: AWG 5-3/0(16-95mm2), stranded Cu PE: AWG 5-1(16-50mm2), stranded Cu The following AWG and torque are required for field wiring: Device type Tightening torque [Nm] TPD32-EV-.../...-88-.. TPD32-EV-.../...-112-.. TPD32-EV-.../...-148-.. Grounding When connecting the converter, a 9.5 mm (3/8 in.) spacing between uninsulated live parts of opposite polarity should be mantained. The TPD32-EV converters are UL listed only when used with the above mentioned terminal kits. Table 4.3.5: Wire adapter Kit and lugs suggested for UL approval Device type Terminals Wire adapter kit Recommended lugs type Kit bolt size Tightening ILSCO type...
Page 68: Table 4.3.6: Cable Size For Power Field Terminals U1, V1, C1, D1
Device type Terminals Wire adapter kit Recommended lugs type Kit bolt size Tightening ILSCO type Burndy type Grainger type [mm] torque [Nm] U, V, W EAM2617_1 4 x M12 3LM57 TPD32-EV-.../...-1200-..-D-NA C, D EAM2617_3 4 x M12 3LM61 4 x M12 U, V, W EAM2617_1 4 x M12...
Page 69: Regulation Section
4.4 REGULATION SECTION Regulation card is factory set according to the device type. When the regulation card is supplied as a spare part, dispose the S15 switches for the corresponding size and S4 to adapt the tachogenerator feedback voltage! 4.4.1 R-TPD32-EV Regulation Card RS485 ENC 1 ENC 2 Figure 4.4.1: R-TPD32-EV regulation card Table 4.4.1: LEDs on the R-TPD32-EV card Designation Function ON when the +5 V voltage is present at the right value ON when the signal RST is active RS485 ON when the RS485 interface is supplied...
Page 70: Table 4.4.2-A: Dip-Switch S15 Adaptation Of The Regulation Card To The Device Type
Table 4.4.2-A: Dip-switch S15 adaptation of the regulation card to the device type Standard American S15-8 S15-7 S15-6 S15-5 S15-4 S15-3 S15-2 S15-1 TPD32-EV-500/600-20-..-A TPD32-EV-500/600-17-..-A-NA TPD32-EV-FC-.../...-20-..-A TPD32-EV-500/600-40-..-A TPD32-EV-500/600-35-..-A-NA TPD32-EV-FC-.../...-40-..-A TPD32-EV-500/600-70-..-A TPD32-EV-500/600-56-..-A-NA TPD32-EV-FC-.../...-70-..-A TPD32-EV-500/600-110-..-A TPD32-EV-500/600-88-..-A-NA TPD32-EV-FC-.../...-110-..-A TPD32-EV-500/600-140-..-A TPD32-EV-500/600-112-..-A-NA TPD32-EV-FC-.../...-140-..-A TPD32-EV-500/600-185-..-A TPD32-EV-500/600-148-..-A-NA TPD32-EV-FC-.../...-185-..-A TPD32-EV-500/600-280-..-B TPD32-EV-500/600-224-..-B-NA...
Page 71: Table 4.4.2-B: Dip-Switch S15 Adjustment Of The Tpd32-Ev-Cu-... Series Mains Voltage Regulation Card
TPD32-EV-690/810-2000-2B-E TPD32-EV-690/810-1500-2B-E-NA TPD32-EV-690/810-2400-2B-E TPD32-EV-690/810-1800-2B-E-NA TPD32-EV-690/810-2700-2B-E TPD32-EV-690/810-2000-2B-E-NA TPD32-EV-690/810-3300-2B-E TPD32-EV-690/810-2350-2B-E-NA Standard American S15-8 S15-7 S15-6 S15-5 S15-4 S15-3 S15-2 S15-1 TPD32-EV-500/520-770-4B-C TPD32-EV-500/520-560-4B-C-NA TPD32-EV-500/520-1050-4B-C TPD32-EV-500/520-850-4B-C-NA TPD32-EV-500/520-1400-4B-D TPD32-EV-500/520-1000-4B-D-NA TPD32-EV-500/520-1600-4B-D TPD32-EV-500/520-1200-4B-D-NA TPD32-EV-500/520-2000-4B-D TPD32-EV-500/520-1500-4B-D-NA TPD32-EV-500/520-2400-4B-D TPD32-EV-500/520-1850-4B-D-NA TPD32-EV-500/520-1500-4B-E TPD32-EV-500/520-1300-4B-E-NA TPD32-EV-500/520-1700-4B-E TPD32-EV-500/520-1350-4B-E-NA TPD32-EV-500/520-2000-4B-E TPD32-EV-500/520-1500-4B-E-NA TPD32-EV-500/520-2400-4B-E TPD32-EV-500/520-1800-4B-E-NA TPD32-EV-500/520-2700-4B-E TPD32-EV-500/520-2000-4B-E-NA TPD32-EV-500/520-3300-4B-E TPD32-EV-500/520-2350-4B-E-NA TPD32-EV-575/600-280-4B-B...
Page 72: Table 4.4.3: Dip-Switch S4 Adaptation Of The Tachometer Feedback To The Input Voltage
Table 4.4.3: Dip-switch S4 adaptation of the tachometer feedback to the input voltage Tacho voltage S4-1 S4-2 S4-3 S4-4 full scale (V) S4-8 S4-7 S4-6 S4-5 22.7 45.4 90.7 181.6 302.9 Table 4.4.4: Jumpers on the Regulator card Designation Function Factory Matching of the input voltage of the tachogenerator reaction, see table 4.4.3 Adaptation of the speed feedback type:...
Page 73: Table 4.4.6 - A: Terminal Assignment (Terminals From 1 To 20)
Table 4.4.6 - A: Terminal Assignment (terminals from 1 to 20) Terminal designation Function Max voltage Max current 1 +2 Configurable analog differntial input 0.25mA Analog input 1 Signal: Term. 1, Reference point Term. 2 ±10V (20mA at current Factory set for Ramp ref 1* ref.
Page 74: Table 4.4.7: Cable Size For Fans, Signals, And Thermistors
Reference of analog output 2 — — — COM analog output 2 COM digital outputs (Terminals 26…29) — — — COM digital outputs Digital output 1 COM: Terminal 25 +30V 50mA Digital output 1 Factory set for Ramp + Digital output 2 COM: Terminal 25 +30V 50mA...
Page 75: Table 4.4.8: Terminal Strip For The Connection Of An Analog Tachometer
Table 4.4.8: Terminal strip for the connection of an analog tachometer Designation Function max volt. max curr. — Negative tachometer input — — 22,7 / 45,4 / Positive tachometer input Clockwise rotation: positive / 90,7 / 181,6 / 8 mA counterclockwise: negative.
Page 76: Rs485 Serial Interface
4.5 RS485 SERIAL INTERFACE 4.5.1 Description The RS 485 serial interface enables data transfer via a loop made of two symmetrical, spiral conductors with a common shield. The maximum transmission distance is 3936 feet (1200 m) with a transfer rate of 38,400 KBaud. The transmission is carried out via a differential signal. RS 485 interfaces are bus-compatible in half-duplex mode, i.e. sending and receiving take place in succession. Up to 31 TPD32-EV devices (up to 128 address selectable) can be networked together via the RS 485 interface. Address setting is carried out via the Device address parameter. Further information concerning the parameters to be transfered, their type and value range is given in the table contained in section 10, “Parameter List” (RS485 column). The RS 485 on the TPD32-EV series devices is located on the Regulation card in the form of a 9-pole SUB-D socket connector (XS).The communication may be with or without galvanic isolation: by using galvanic isolation an external power supply is necessary for +5V. The differential signal is transferred via PIN 3 (TxA/RxA) and PIN 7 (TxB/RxB). Bus terminating resistors must be connected at the physical beginning and end of an RS 485 bus in order to prevent signal reflexion. The bus terminating resistors on TPD32 series devices are connected via jumpers S12 and S13. This enables a direct point-to-point connection with a PLC or PC. R-TPD32 11 12 13 20 21 22 23 24 25 26 27 28 11 12 13 20 21 22 23 24 25 26 27 28 0 V S...
Page 77: Rs485 Serial Interface Connector Description
A connection point to point can be done using “PCI-485” option interface (S18 and S19 mounted). For multidrop connection (two or more drive), an external power supply is neces- sary (pin 5 / 0V and pin 9 / +5V). Pins 6 and 8 are reserved for use with the “PCI-485” interface card. When connecting the serial interface ensure that: - only shielded cables are used - power cables and control cables for contactors/relays are routed separately. 4.5.2 RS485 serial interface connector description Table 4.5.2.1: Description of the XS connector for the RS485 serial interface Designation* Function Elec. Interface PIN 1 Internal use PIN 2 Internal use PIN 3 RxA/TxA RS485 PIN 4 Internal use...
Page 78: Assignment Of The Plug-In Terminal Strip (Terminals 1
4.6.1 Assignment of the plug-in terminal strip (terminals 1...15) for Option Card TBO Table 4.6.1.1: Terminal strip connections Designation Function voltage current Analog output 3 Reference point: Terminal 2 ±10V Analog output 3 Factory set for T current (motor current) COM analog Reference point of analog output 3 (Terminal 1) —...
Page 79: Fitting The Option Card
4.6.2 Fitting the option card Figure 4.6.2.1: Installing the option card 1 Unscrew the existing fixing screws and screw the spacers in the threaded holes 2 Fix the option card (connector XB of the option in the connector XBB of the device). 3 Fix the option cards on the spacers with the screws. —————— Instruction manual ——————...
Page 80: Digital Encoder Interface Deii
4.7 DIGITAL ENCODER INTERFACE DEII 4.7.1 Description The option card DEII has been projected to adapt, to separate galvanically and to connect a digital encoder to the input XE1 of the converters TPD32-EV regulations boards. As standard, this input is arranged for the con- nection of an analog encoder. The card DEII will be fixed externally to the drive by the mounting rail DIN EN 50 022-35. The input female connector XS1 must be connected to the digital encoder using a 9-pole male connector, through a shielded cable, Tasker c/186 (6 x 2 x 0.22) with a maximal length of 150 m. Male output connector XS2 with 1.5 m shielded cable must be connected to the 9-pin connector fitted on the TPD32-EV control card. The input voltage can be 15V...24V (HTL) or 5V (TTL), depending on whether the encoder to be connected is type HTL or TTL. When the voltage connected to terminals +Venc and 0Venc is switched on, the HTL or TTL LED will light up. If the encoder has HTL outputs, switch S1-S2-S3 must be positioned on HTL side (default configuration); on the opposite side if the encoder has a TTL output. If switch S1-S2-S3 is positioned on TTL side, voltage +Venc is also connected to pin 9 of XS1, in addition to pin 2. S4 jumper is used to cut out the channel C (no impulse) from the test of encoder loss. S4 closed = canal C in- cluded, S4 open = canal C cut out. The EL LED lights up to signal the absence of at least one encoder signal. The function that checks the absence of encoder signals works correctly only with encoders with complementary outputs. It does NOT work with single-ended encoder drivers. The jumper SH is mounted on condition of standard delivery; it must be cut only in case of the shield side en- coder is connected to the chassis of the motor, to avoid the forming a ground ring. For converter operation with the DEII card it is necessary to set the jumper S5, S6 on the regulation board in position A. DEII Figure 4.7.1.1: DEII card —————— TPD32-EV ——————...
Page 81: Deii Terminal Assignment
4.7.2 DEII Terminal Assignment Table 4.7.2.1: Terminal assignment (Terminals 0Venc and +Venc) Designation Function max volt. max curr. 0Venc 0 V supply to the encoder +15 ... 24 V supply to the encoder (S1, S2, S3 open) +5V sup- +Venc +24V depending on encoder data ply to the encoder (S1, S2, S3 closed)
Page 82: Standard Connection Diagrams
4.8 STANDARD CONNECTION DIAGRAMS Figure 4.8.1: Control sequencing Analog outputs Digital outputs Digital inputs M1-M2 21 22 23 24 26 27 28 29 31 32 33 34 EMC FILTER 115 - 230 V 230 V + 24 V 1 3 5 1 3 5 35 (6) Keypad...
Page 83: Figure 4.8.3: Tpd32 Ev-Fc-... Typical Connection Diagram
Analog outputs Digital outputs Digital inputs M1-M2 21 22 23 24 26 27 28 29 31 32 33 34 EMC FILTER 115 - 230 V + 24 V 1 3 5 35 (2) Keypad Ilim ok [P412] RS 485 Relay 2 [P629] 24Vdc internal –...
Page 84: Figure 4.8.5: Encoder And Tachometer Connections
Voltage setting by S4-1...8 A+ A- B+ 0V 5V A+ A- B+ 0V 24V Sinus encoder Digital encoder Analog tacho Figure 4.8.5: Encoder and Tachometer Connections R-TPD32 Digital inputs Analog outputs Digital outputs + 24 V Figure 4.8.6: Programmable Inputs/outputs with relay and contacts To improve the noise immunity it is advisable to connect the common of the outputs (terminals 22/24, 25/37) with the ground (terminals 10 or 20 of the regulation board). It is not possible, the above mentioned common have to be grouded by means of a 0,1 µF/250V capacitor.
Page 85: Figure 4.8.7: Programmable Inputs/Outputs With Plc
R-TPD32 Analog outputs Digital outputs Digital inputs Analog inputs Digital Inputs Digital Outputs SPS / PLC Figure 4.8.7: Programmable Inputs/outputs with PLC 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 1,5m DEII 7 5 6...
Page 86: Circuit Protection
4.9 CIRCUIT PROTECTION 4.9.1 Fuses Fuses of the power section Forma costruttiva A - B Forma costruttiva C - D - E Frame A - B Frame C - D - E Figure 4.9.1.1: Position of the super fast fuses For protection of the bridge thristors use fast acting fuses.
Page 87 Table 4.9.1.1: F , External input side fuses Standard American TPD32 EV Quantity Standard sizes Type Code Type Code TPD32-EV-.../...-20-..-A Z14gR20 F4M07 A70P25 S7G51 TPD32-EV-.../...-40-..-A Z22gR50 F4M15 A70P40 S7G52 TPD32-EV-.../...-70-..-A Z22gR63 F4M17 A70P80 S7G54 TPD32-EV-.../...-110-..-A S00C+/üf1/80/100A/660V F4EAG A70P100 S7G55 TPD32-EV-.../...-140-..-A S00C+/üf1/80/125A/660V F4EAJ A70P150...
Page 88 American TPD32 EV Quantity American sizes Type Code TPD32 EV-575/...-224-4B-B-NA A100P300-4 TPD32 EV-575/...-280-4B-B-NA A100P350-4 TPD32 EV-575/...-336-4B-B-NA A100P400-4 TPD32 EV-575/...-400-4B-B-NA A100P500-4 TPD32 EV-575/...-450-4B-B-NA A100P600-4 Note: Necessary only for the four quadrant functioning. Table 4.9.1.3: F , Internal input side fuses Standard American TPD32 EV Quantity Standard sizes Type Code Type...
Page 89 Standard American TPD32 EV Quantity Standard sizes Type Code Type Code TPD32 EV-500/520-2400-4B-E 170M 6467 1400A 660V S7803 170M 6467 1400A 660V S7803 TPD32 EV-500/520-2700-4B-E 170M 6462 800A 660V S7797 170M 6462 800A 660V S7797 TPD32 EV-500/520-3300-4B-E 170M 6466 1250A 660V S7802 170M 6466 1250A 660V S7802...
Page 90 American TPD32 EV Quantity American sizes Type Code TPD32-EV-690/810-900-2B-E-NA 170M 5463 700A 660V S7791 TPD32-EV-690/810-1150-2B-E-NA 170M 6463 900A 660V S7798 TPD32-EV-690/810-1350-2B-E-NA 170M 6465 1100A 660V S7801 TPD32-EV-690/810-1500-2B-E-NA 170M 6466 1250A 660V S7802 TPD32-EV-690/810-1800-2B-E-NA 170M 6461 700A 660V S7796 TPD32-EV-690/810-2000-2B-E-NA 170M 6462 800A 660V S7797 TPD32-EV-690/810-2350-2B-E-NA 170M 6466 1250A 660V...
Page 91: Table 4.9.1.5: Fu1, Fv1, External Field Circuit Fuses For Tpd32-Ev-Cu
American TPD32 EV Quantity American sizes Type Code TPD32 EV-.../...-..-..-A-NA 500 V 16 A fast S824B TPD32 EV-.../...-..-..-B-NA 600 V 25 A fast S823B TPD32 EV-.../...-..-..-C-NA 600 V 25 A fast S823B TPD32 EV-.../...-920-..-D to TPD32 EV-.../...-1500-..-D-NA 600 V 50 A fast F4M15 TPD32 EV-.../...-1650-..-D to TPD32 EV-.../...-1850-..-D-NA 600 V 100 A fast...
Page 92: Fuses Selection When The Overload Function Is Activated
4.9.2 Fuses selection when the Overload function is activated > 100% for 60 seconds - Standard Setting > 150% for 60 seconds - American Setting Different fuses must be used when the current is higher than the rated one (overload current). Maximum values allowed for each type are listed on the next table. Be carefull to coordinate the right dimension. Example: the 1st fuse type on power section A have to be coordinated with the 1st fuse type on section B and so on. For type C-D-E converters: see "Table 4.9.1.3: Fc, Internal input side fuses" on page 88. Table 4.9.2.1: F , Overload fuses Converter type Code Pieces 400 VAC Input supply 500 VAC Input Supply 575 VAC Input Supply Z14gR25 (GRD2/25) Z14gR25 (GRD2/25) TPD32-EV-.../...-20-..-A Z14gR32 (F4M11) Z14gR32 (F4M11)
Page 93: Ac Input Contactors
4.9.3 AC input contactors The contactor sizes must be selected based on the converter rated current. The sizing basis is the thermo current AC1, which is absorbed by the input during the rated functioning. The technical data of the contactors, as for example weights, dissipated powers, auxiliary contacts etc. can be found in the appropriate data sheets. 4.9.4 Control power protection The 115 VAC/230 VAC control power input, U2 & V2, for the TPD32-EV are required to be short circuit protected. This protection can be provided by using standard time delay fuses, or circuit breaker. The circuit breaker and/or time delay fuses must be selected to survive the short circuit available current of the feeder source for this circuit, and the inrush current of the drive power supply. The rating of the fuses or circuit breaker should be sized mainly to protect the wiring from the fuses/circuit breaker connections to U2 & V2, and not nuisance trip or blow from the inrush current. The table below, Table 4.9.5, lists the input current characteristics of the control power. For version TPD32-EV-FC, refer to the values shown for the TPD32-EV standard model. Table 4.9.5: Control power protection Regulation Power Supply Modelli Rated input current Inrush input current Card Power 115 V 230 V 115 V 230 V TPD32-EV-...-A...
Page 94: Reactors / Filters
4.10 REACTORS / FILTERS To improve safety during use of the TPD32-EV series of converters (mains noise, disturbance between drives) and guarantee compliance with the conditions as required under EN 60146-1-1, IEC 146-1-2 and EN 61136-1, a three-phase mains choke should be installed upstream of the equipment. In the majority of cases, given a rela- tive short-circuit voltage of at least 100 kA and a simultaneity factor of 1 (EN 50178, A 6.3.6), the inclusion of a switching choke (or transformer) with relative voltage drop of UK = 4% guarantees commutation notches at the common coupling point (CCP) with an amplitude of less than 20%. 4.10.1 AC input choke According to EN 61800-3 standard (Table B.1), the max. allowable depth of the commutation notches in the PC is limited to 20%-40% depending on the installation environment. This may be obtained installing suitable decoupling reactors or transformers. On the other hand, for a proper operation, the drive shall be connected to an electrical supply line having a re- actance with a relative voltage drop of between 2% (min) and 10% (max). The decoupling reactance requires a specific calculation based on the relative short-circuit power RSC at the connection point and the actual type of connection (single or multiple drives, separating transformers, etc.). But, as an indication, the following tables list the decoupling reactance values Ld (mains spool) having a relative voltage drop of 2% or 4%. The value refers to a drive rated output current, but can be calculated for the motor DC rated current. The line current value is given by ILN = IdN x 0.82. (On shown calculations a safety margin of +5% has been added). It should also be noted that drives having such a high relative voltage usually belong to the "second environment". The calculation formula is: Ld = (Ukd * U ) / (I * √2 * 2π *f ) or Ld = (Ukd * U ) / (I * √3 * 2π *f ) [H] Table 4.10.1: Mains chokes for 400 Vac input supply Rated inductance with Rated inductance with Converter rated current...
Page 95: Table 4.10.2: Mains Chokes For 500 Vac Input Supply
Rated inductance with Rated inductance with Converter rated current Rated current inductance TPD32 EV Ukd = 2% Ukd = 4% Standard sizes [µH] [µH] TPD32-EV-500/...-2700-…-E 2700 13.3 2325 TPD32-EV-500/...-2900-…-E 2900 12.4 2497 TPD32-EV-500/...-3300-…-E 3300 10.9 2841 Mains voltage 400V, 3ph, 60 Hz TPD32-EV-500/...-20-…-A 750.3 1500.5...
Page 96: Table 4.10.3: Mains Chokes For 575 Vac Input Supply
Rated inductance with Rated inductance with Converter rated current Rated current inductance TPD32 EV Ukd = 2% Ukd = 4% Standard sizes [µH] [µH] TPD32-EV-500/...-2000-…-E 2000 11.3 22.5 1722 TPD32-EV-500/...-2400-…-E 2400 18.8 2066 TPD32-EV-500/...-2700-…-E 2700 16.7 2325 TPD32-EV-500/...-2900-…-E 2900 15.5 2497 TPD32-EV-500/...-3300-…-E 3300...
Page 97: Table 4.10.4: Mains Chokes For 690 Vac Input Supply
Rated inductance with Rated inductance with Converter rated current Rated current inductance TPD32 EV Ukd = 2% Ukd = 4% Standard sizes [µH] [µH] TPD32-EV-690/...-1700-…-E 1700 15.2 30.5 1464 TPD32-EV-690/...-2000-…-E 2000 12.9 25.9 1722 TPD32-EV-690/...-2400-…-E 2400 10.8 21.6 2066 TPD32-EV-690/...-2700-…-E 2700 19.2 2325...
Page 98: Table 4.10.5 Internal Code For Mains Chokes
Tables 4.10.1-2-3-4 show the mains choke electrical ratings, but not the relative codes. Please contact our sales network for further details. Table 4.10.5 Internal code for mains chokes Three-phase mains choke TPD32 EV Dimensions: Weight Choke Current Saturation Frequency Inductance type Code Standard sizes W x H x d rating rating current [mm] [kg] [mH] [Hz] Mains voltage 400-460 V, 3Ph, 50 Hz TPD32-EV-.../...-20-..-A 1,71 17,2...
Page 99: Interference Suppression Filters
4.10.2 Interference suppression filters The converters of TPD32-EV series must be equipped with an external EMI filter in order to reduce the radi- ofrequency emissions on the mains line. The filter selection is depending on the drive size and the installation environment. Please refer to the EMC guide supplied with the equipment for details of how to install the electrical panel (connection of filters and mains chokes, cable shielding, grounding, etc.) to ensure compliance with the EMC Directive (2014/30/EC). The document describes the present situation concerning the EMC standards and the compliance tests made on the Gefran drives. Table 4.10.2: EMI filters Dimensions: Weight Category / Environ- TPD32 EV TPD32 EV W x H x d Filter type Code ment / Length of [mm] [kg] Standard sizes...
Page 100 Dimensions: Weight Category / Environ- TPD32 EV TPD32 EV W x H x d Filter type Code ment / Length of [mm] [kg] Standard sizes Standard sizes motor cable (max) TPD32-EV-500/600-770-2B-C TPD32-EV-500/520-770-4B-C EMI-480-800 S7DGM 350x280x150 C3 / 2° / 100 m TPD32-EV-500/600-1000-2B-C TPD32-EV-500/520-1050-4B-C EMI-480-1000 S7DGN...
Page 101 Dimensions: Weight Category / Environ- TPD32 EV TPD32 EV W x H x d Filter type Code ment / Length of [mm] [kg] Standard sizes Standard sizes motor cable (max) TPD32-EV-500/600-500-2B-B TPD32-EV-500/520-500-4B-B EMI-690-600 S7DGS 230x190x116 C3 / 2° / 100 m TPD32-EV-500/600-650-2B-B TPD32-EV-500/520-650-4B-B EMI-690-600...
Page 102 Dimensions: Weight Category / Environment TPD32 EV TPD32 EV W x H x d Filter type Code / Length of motor cable [kg] [mm] American sizes American sizes (max) TPD32-EV-500/600-800-2B-C-NA TPD32-EV-500/520-850-4B-C-NA EMI-480-1000 S7DGN C3 / 2° / 100 m 350x280x150 TPD32-EV-500/600-1000-2B-D-NA TPD32-EV-500/520-1000-4B-D-NA EMI-480-1600 S7DGO...
Page 103 Dimensions: Weight Category / Environment TPD32 EV TPD32 EV W x H x d Filter type Code / Length of motor cable [kg] [mm] American sizes American sizes (max) TPD32-EV-500/600-560-2B-C-NA TPD32-EV-500/520-560-4B-C-NA EMI-690-1000 S7DGT 18.5 C3 / 2° / 100 m 300x260x140 TPD32-EV-500/600-800-2B-C-NA TPD32-EV-500/520-850-4B-C-NA...
Page 104: Mains Harmonic Currents Generated By Converters
4.10.3 Mains harmonic currents generated by converters Information about mains harmonic currents generated by fully-controlled (six-pulse) three-phase SCR bridge AC/DC converters. Given their non-linear load, SC AC/DC converters draw non-sinusoidal current from the mains and thus create harmonic current. The exact calculation of the harmonic current in a system depends on a number of factors that are linked to the actual system and the point at which the converter is installed. For more details reference should be made to EN 61800-3, IEC 146-1-2 or EN 61800-1 (annex B). Purely by way of example, some “typical” harmonic current values measured in practice and referring to the fundamental value (I ) are provided below.. Harmonic order 24 ... 28 5 ... 10 8 ... 9 4 ...
Page 105: External Devices
The internal potential 0V is connected to terminal 11. In the majority of the cases the interference suppres- sion is decreased! The regulation card puts at your disposal the following power supplies, which have a common reference point: + 10V and - 10V for the reference + 24V for the power supply of the digital inputs and outputs + 5V for the encoder power supply The analog outputs are divided from the internal potential through a differential amplifier. The two outputs of the option card have the same potential (terminal 22 and 24 of TBO option card). When the TBO option card is used, the potential of the analog outputs are divided. For a better interference suppression and for the “cleaning” of the output signals, the terminals 2 and 4 of the TBO option card are directly ground connected (terminal 10 and /or 20 of the R-TPD32-EV card) or via a 0.1µF/250V capacitor. The digital outputs have the same potential (terminal 37) but they are divided from the regulator internal potential via optoisolators. In order to use the outputs, it is necessary to connect a power supply voltage to the terminal 30. The digital inputs are divided from the regulator through optoisolators. The terminals 31 to 34 have terminal 37 as a common potential. External devices As for the installation of contactors, protection devices, chokes, filters and other external devices it is neces- sary to follow the indication given in the previous chapters. The same theory is valid for motors, encoders and tachometers. Connection cables The encoder shielded cable must be made of twisted pairs. The connection cables of the encoders and of the motors, if possible, should be connected directly to the device, without going through support terminal strips. The shieldings of the signal conductors have to be ground connected on both sides. Anyway, for all analog and digital signals with very long connections (outside the electric board), it is suggested to have a ground connec- tion only on the converter side, in order to avoid possible noises caused by the closing of the ground loops. In particular cases it could be necessary to connect the shielding on both sides, thus granting the point equipoten- tiality via suitable connection cables. The encoder cable has to be made up of twisted loops with the global shielding connected to the ground on the converter side. Avoid to connect the shielding on the motor side connector. In particular cases (cable longer than 100 meters, strong electromagnetic noise), it could be necessary to use a cable with a shielding on every loop to be connected to the power supply ground. The global shielding has always to be ground connected. —————— Instruction manual ——————...
Page 106: Converter Operation
5 - CONVERTER OPERATION 5.1 KEYPAD Ilim Ilim The led is lit when the drive operates with a negative torque. is lit when the drive operates with a positive torque. The led signals the intervention and the alarm condition. is lit when the converter is enabled.
Page 107: Leds
5.1.1 LEDs The leds present on the keypad are used to diagnose in a fast way the functioning situation of the converter. Table 5.1.1.1: Diagnostic LEDs Designation Color Function the LED is lit, when the drive operates with a negative torque yellow (anti-clockwise rotation or clockwise braking). Only for TPD32-EV-...-4B. the LED is lit, when the drive operates with a positive torque yellow (clockwise rotation or anti-clockwise braking). Braking only for TPD32-EV-...-4B. the LED is lit, it signals the intervention and the alarm condition green the LED is lit, when the converter is enabled yellow the LED is lit, when the motor speed is lower than the threshold set by Speed zero level I Lim yellow the LED is lit, when the converter operates at a current limit 5.1.2 Moving inside a menu The DRIVE STATUS always appears when the converter is switched on. Use the s and t keys to select the individual points within the same menu level. Press the ENT key to enter the next menu level. Use the CANC key to return to the next higher menu level, irrespective of which menu point was selected. The appropriate menu of the next higher level will appear once the return has been made. Main menu 2nd level 3rd level...
Page 108: Displaying Parameters
5.1.3 Displaying parameters Measurements Mains voltage Mains voltage 403 [V] CANC Select the parameters within the menu Press E. The parameter with its relative value will appear. Return to the menu using CANC. 5.1.4 Changing / Saving parameters / Password The parameters with changeable values are divided into three groups: Parameters whose content is either selected as a number or as text within a defined range e.g. ramp times and reference values Parameters whose contents are fixed values that can be selected. e.g. Jog selection with the “speed input” and “Ramp input” alternatives.
Page 109: Selection From Predefined Values
When setting the Dim factor text parameter, the following characters are also available in addition to the numbers: / % & + , - . : < = > ? A...Z [ ] a...z Selection from predefined values FLUX REGULATION Flux reg mode Return without changes Flux reg mode Constant current CANC Flux reg mode Return without changes Field weakening CANC Flux reg mode Return without changes CANC The parameters that can be selected among the several possiblities are marked with -/+ on the keypad display. To change a value press E. The current value is shown in the display. This can be changed with the + and - keys.
Page 110: Parameters Saving
Parameters Saving The parameters must be saved, otherwise the previous values will be loaded the next time the device is switched on. START UP Save parameters Write ok Save parameters Wait... Select Save parameters in the START UP or in the SPEC FUNCTIONS menu. Press E The saving operation is automatic. The messages “Wait ...” and “Write ok” will appear in succession before the original parameter is shown. Entering a password The operator can define a password consisting of a freely selectable five-digit number combination in order to protect the keypad from unauthorized access. This is carried out via the Pword 1 parameter. 0 ... 9 9 ... 0 CONFIGURATION Pword 1: Disabled Pword 1: Enabled Return without changes Pword 1: Disabled Password 0 0 0 0 0 Password 0 0 0 0 0 CANC...
Page 111: General Unlocking Of The Password
General unlocking of the password Password ok Pword 1: Disabled Password 0 0 0 0 0 0 ... 9 9 ... 0 Password incorrect CONFIGURATION Pword 1: Enabled Pword 1: Enabled Return without changes Pword 1: Enabled Password 0 0 0 0 0 Password Wrong CANC CONFIGURATION...
Page 112: Starting And Stopping The Drive
5.1.5.1 Starting and stopping the drive The keypad must be enabled (see section 6.11.1) before performing these actions. Enabling the converter START UP Enable drive Enable drive Enable drive Disabled Enabled Select the parameter Enable drive in the DRIVE STATUS or START UP or MONITOR menu. Press E Use the key + to choose “Disabled” or “Enabled”. Press E to confirm your entry. Disabling the converter START UP Enable drive Enable drive Enable drive Enabled Disabled Select the parameter Enable drive in the DRIVE STATUS or START UP or MONITOR menu. Press E Use the key - to change the display from “Enabled” into “Disabled”. Press E to confirm your entry.
Page 113: Failure Register / Acknowledging Alarms
5.1.5.2 Failure register / Acknowledging alarms Display of the failure register Select the parameter Failure register in the SPEC FUNCTIONS menu. Press E. The last error that has occurred will be displayed. Using the key + it is possible to display the previous alarm. The failure register can take up to 10 values. If a new failure is reported, the oldest entry in the failure register is overwritten. The entries in the failure register are retained until the register is cleared. Pressing E the time when the alarm occurred will be displayed. The time refers to the converter functioning period (presence of the supply voltage). After displaying, the menu goes back automatically to the Failure register point. By pressing the key CANC during the alarm display, the intervention time is not shown but on the contrary you go back to the Failure register menu. SPEC FUNCTIONS Failure register Failure register Failure register External fault 237 hours 45 min CANC Failure register Failure register...
Page 114: Acknowledging A Failure Alarm
Acknowledging a failure alarm External fault ( MENU ) CANC XXXXXXXXXX XXXXXXXXXX If a failure occurs, the appropriate failure alarm will appear in the display and the message will flash. Acknowledge or reset the failure by pressing the CANC key. The converter must be disabled for this and a Start command must not be present. Acknowledging when several failure alarms occur at the same time External fault SPEC FUNCTIONS Multi failures Failure reset When several failure alarms occur at the same time, the blinking message “Multi failures” will appear in the display. Select the parameter Failure reset in the SPEC FUNCTIONS menu. Press the E key to acknowledge or reset the failure alarm. The converter must be disabled for this and there should be no Start command present. 5.1.5.3 Motor potentiometer function To use the motor potentiometer function, this must be enabled with the Enable motor pot parameter by selecting configuration "Config 1" or "Config 2". The following information refers to configuration "Config 1".
Page 115: Changing Rotation Direction
Changing rotation direction Clockwise (positive) Anti-clockwise (negative) Motor pot Motor pot sign Motor pot sign positive Select the Motor pot sign parameter in the “Motor pot” submenu. Pressing E the current rotation direction is displayed. Press the + key to select clockwise rotation and the - key for counterclockwise rotation. Confirm by pressing E. Changing the Motor pot sign parameter during operation causes the drive to reverse rotation according to the ramp times set. Resetting the speed reference value Motor pot Reference value = 0 Motor pot reset Select the Motor pot reset parameter in the “Motor pot” submenu.
Page 116: Menu Structure
5.2 MENU STRUCTURE The menu consists of a main menu with submenus and parameters. The structure can be compared to the organi- zation of files and subdirections on a PC. main menu corresponds PC main menu (main menu = Root) submenu corresponds to PC submenu parameter corresponds to individual parameters The menu structure is described in the function description given in section 6, “Function description”. The fol- lowing conventions apply: Main menu: Submenu: Parameter: Black field, text in upper-case Black field White field letters INPUT VARIABLES Ramp ref Ramp ref 1 [44] Ramp ref 1 [FF] [47] Ramp ref 1 (%) Ramp ref 2 [48] Ramp ref 2 [FF] [49] Ramp ref 2 (%) —————— TPD32-EV ——————...
Page 117: Commissioning
5.3 COMMISSIONING The safety instructions, danger warnings and technical data in Section 1 and 2 of this manual arning must be observed! Positive speed is clockwise rotation seen from the motor shaft end side. efinitions Negative Speed is counter-clockwise rotation seen from the motor shaft end side. Positive torque is torque in clockwise directionseen from the motor shaft end side. Negative torque is torque in counter-clockwise direction seen from the motor shaft end side. 5.3.1 Setting jumpers and switch The hardware configuration set via the jumpers and switches on the R-TPD32 regulator card must be adapted to the application at hand and checked before switching on the device. Analog inputs 1/2/3 Voltage input 0... 10V Jumper S9/S10/S11 = OFF Current voltage 0...20 mA / 4...20 mA Jumper S9/S10/S11 = ON Mixed possible configuration Adaptation for the speed feedback type Sinusoidal Encoder Jumper S5/S6 in position A Digital Encoder Jumper S5/S6 any position Analog tachometer generator Jumper S5/S6 in position B Armature reaction Jumper S5/S6 any position Adaptation for the digital encoder voltage Voltage = 5 V Jumper S21/S22/S23 = ON...
Page 118: Checking The Wiring And The Auxiliary Voltages
5.3.2 Checking the wiring and the auxiliary voltages The following should be checked before switching on the device: Proper connection of cables (Section 4, “Wiring procedures”) Compliance with Section 4.11, “Engineering notes” When the device current limit is not set according to the rated current value of the connected motor, a pro- tection thermal relay must be inserted in the upper part of the converter, which has to be scaled according to the motor rated current times 0.86. It is not allowed to connect an external voltage on the converter output. arning Drive disabled (disconnect the terminal 12) The following voltages must be present: - terminal 7 + 10V to terminal 9 - terminal 8...
Page 119 Selection of the drive command (via terminals or digital) When the converter is controlled only via the terminal strip, set the Main commands parameter to “Ter- minals”. Before change this parameter set be sure that no voltage is supplied to terminal 12. When the keypad is used, set Main commands = Digital Saving Settings Use Save parameters in START UP menu (or SPECIAL FUNCTION menu). User parameters setting must be saved into memory, so that the stored values are read the next time the device is switched on. When using the keypad: press ENT. On standard setting, to perform the self tuning of cuurent regulator during the commissioning, the Main com- mands parameter is set as “Digital”. —————— Instruction manual ——————...
Page 120: Start Up Procedures
5.3.4 START UP procedures Following START UP menu allows a quick basic commissioning of the drive. Speed base value This value determines the max rpm corresponding to the max signal applied to an analog input (e.g. 10V or 20mA). Nom flux curr Nominal field current of the drive. Set the range through the dip switches on the regula- tion board. See table 2.4.3.2. Speed-0 f weak Enables Speed-0 f weak at zero speed. Speed-0 f weak delay Sets a time delay. Acc delta … Acceleration ramp time setting on the speed reference. Dec delta ... Deceleration ramp time setting on the speed reference. Motor data In this menu all the motor plate data are placed. In case the speed self-tuning has to be carried out, such values must correspond to the motor nameplate data, as the motor torque constant derives right from them. Performing the speed regulator self tuning the following parameters must be set correctly according to the motor used. Motor nom flux Motor nom flux in Amps.
Page 121: Speed Feedback Setting
Speed feedback setting Speed fbk sel Speed feedback selection: encoder 1, encoder 2, tach generator, armature (CEMF). Tacho scale Tach generator feedback scaling (Speed fbk sel must be set to Tacho) Encoder 2 pulses Number of pulses per revolution of the digital encoder to the XE2 connector. Enable fbk contr Speed feedback loss control. The Motor max speed, Max out voltage, Flux weak speed parameters must be set correctly according to the motor used. Refresh enc 2 Enable the monitoring of the encoder 2 (XE2 connector) connection status (A , B, Anot, Bnot channels). Enable fbk contr must be enabled. Alarms Warning Cfg Configuration of the TPD32-EV drive behaviour during multi “Warning” situation and start with warning active 1 “Stop/No Start” (default): Using this selection, the motor is stopped as a result of multi-Warning and the drive cannot be enabled in presence of warning.
Page 122: Drive Tuning
5.3.5 Drive tuning 5.3.5.1 Self tuning of the current regulator The following operation must be done before enabling the drive for the first time. The autotuning of the current regulator is enabled via the R&L Search command. The values stated for the ar- mature resistence and inductance are recorded as Arm resistance and Arm inductance (CURRENT REGULAT menu). If necessary the user can change these parameters value. If the motor field is externally power supplied (not from the drive), disconnect the motor field supply terminals. It is not necessary when the motor field power supply comes from the drive (C1 & D1 terminals) The user must be sure that during the current regulator self tuning the motor shaft does not turn (remanent magnetization, field series motor, etc.). If necessary, lock the motor shaft during the procedure. AC input voltage to U2 and V2 terminals, Drive disabled ( no +24 voltage at terminal 12 ) Set Main commands parameter (START UP or CONFIGURATION menu) to “Digital” (Enable & Start/ stop command from the keypad). Set the Armature current desired via T current lim + (positive torque) and T curent lim - (Negative torque). Set Overload control function to disable. (Enable overload = Disabled). Set R&L Search command to ON (START UP menu) Power up the drive Power up U, V, W terminals Enable the drive (+24V to terminal 12) and Start (+24V to terminal 13 and 14).
Page 123: Self Tuning Of The Speed Regulator
5.3.5.2 Self tuning of the speed regulator Speed Self tuning identifies the total Inertia value at the motor shaft ( Kg*m ), the friction value (or Loss com- pensation) in N*m and computes the Proportional and Integral gains of the speed regulator. This procedure requires free rotation of the motor shaft coupled to the load. Start/Stop com- Warning ! mand is disregarded, therefore it can not be used on drives with limited travel. The test is performed using the torque limit value set in Test T curr lim parameter. The torque Caution ! is applied stepwise, with no ramp (profile), therefore the mechanical transmission must not have significant backlash, and it must be compatible with operation at the torque limit set in Test T curr lim parameter. The user can reduce the torque limit to a suitable value via theTest T curr lim parameter. Application where the system inertia coupled to the motor shaft is much higher than the motor inertia value , increase the Test T curr lim parameter to avoid “Time out” error. This procedure is not suitable for use with “hoist” or “elevator” drives. Preliminary operation before the correct execution of the Speed self tuning procedure is the appropriate calcula- tion of the Torque const parameter. Set the motor name plate data parametrs: Motor max speed Set the maximum motor speed value Flux weak speed...
Page 124 After the completion of the Speed self tune by the Drive, the new identified parameter values (“Nw” suffix) can be compared with values prior to the procedure, by browsing the subsequent menu entries. Parameters in this menu are read only. Editing of individual parameters must be done in their specific menus. New parameters can be accepted all togetheter by entering “Take val” after disabling the Drive. In this case, prior values are overwritten. “Self tuning” can be repeated, whether values from the previous trial have been accepted or not. “Take val” does not store values in non-volatile memory, so values are lost if Drive power is cycled off and on. You need to enter Save parameters in the START UP or SPEC FUNC- TIONS menu to permanently store values in non-volatile memory. In case of extreme parameter ranges, error messages can occurr. Repeat execution in this case. If the error mes- sage is persistent, keep default values and use manual tuning of speed regulator (section 5.3.6 Manual tuning of the regulators). List of self tune error messages Generic messages Description Note “Drive disabled”: Provide enable input by setting terminal 12 high. “Not ready”: “Take val” can not be executed because the measurement has not been completed cor- rectly. Repeat self tune command. “Time out”: Measurement has not been completed in the proper time “Start ?”: Press E to confirm start of measurement.
Page 125: Field Converter
5.3.5.3 Field converter The default TPD32-EV converters are set to operate without Voltage control. The following settings must be taken into consideration when a functioning in Voltage control is needed or when the field of the connected motor is not power supplied via the converter. All the settings described in this chapter must be carried out in disable condition (no voltage on terminal 12). Selection of the functioning system With a constant field current: Flux reg mode = Constant current Enable flux reg = Enabled With Voltage control: Flux reg mode = Voltage control. In the CONFIGURATION menu set the max output voltage via the Max out voltage parameter. Enable flux reg = Enabled Field circuit not supplied by TPD32-EV Flux reg mode = External control Enable flux reg = Disabled Setting the rated field current Set the rated field current of the motor via the Motor nom flux parameter.
Page 126: Manual Tuning Of The Regulators
5.3.6 Manual tuning of the regulators The tuning of the TPD32-EV converters is factory set to a typical value for the motor size concerned. This nor- mally ensures satisfactory regulator results. If this setting, however, meets the requirements of the application concerned, the regulator need not be optimized. The converter contains the following close-loop control circuits: Regulator of the armature current. The auto tuning has to be perform via the R&L Search parameter. Speed regulator Field current regulator Armature voltage regulator Following is a description of the system suitable to obtain the optimization, if necessary. In order to have a step function, the internal “Test generator” is used (“SPEC FUNCTIONS” menu). The aim is to obtain a very good step response. The analog output can be brought back to the terminal strip, with a sampling time of 2 ms. Using the Test generator This function generates and makes available some signals with a square wave, with a frequency and a width that can be set and which can be added to an offset that can be set too. With the parameter Gen access it is possible to state on which regulator input the signal must be active. Further information can be found in section 6.15.1, “Test generator”. Manual tuning of speed regulator No voltage on terminal 12 (Drive disabled) Choose the following settings for the Test generator : Gen access Ramp ref Gen frequency 0.2 Hz Gen amplitude 10 %...
Page 127: Figure 5.3.6.1: Above: Actual Spd; Below: Motor Current. Speed P Too Low
In some cases it is necessary to have different gains for the speed regulator, above the speed range. To this pur- pose the converters of the TPD32-EV series are provided with an adaptive speed regulator. For the tuning see the following pages. 20.00 ms/DIV 20.00 ms/DIV Figure 5.3.6.1: Above: Actual spd; Below: Motor current. Speed P too low. Figure 5.3.6.2: Above: Actual spd; Below: Motor current. Speed P too high. 20.00 ms/DIV 20.00 ms/DIV Figure 5.3.6.3: Above: Actual spd; Below: Motor current. Speed I too high.. Figure 5.3.6.4: Above: Actual spd;...
Page 128: Manual Tuning Of Field Current Regulator
Manual tuning of field current regulator In the majority of the cases the dc motors with an independent excitation operate with a direct field (Flux reg mode = Constant current). In this case it is not necessary to optimize the regulator of the field current and the regulator of the armature voltage. The optimization showed below, refers to drives operating with constant power range (armature and field mixed regulation). In these cases it is necessary to configurate the field converter for this particular use. See below. During the optimization of the regulator of the field current, the converter must not receive a Start command. Converter disabled (no voltage on terminal 12) Menu LIMITS / Flux limits: Flux current max = 100% equal to the rated field current of the motor. Flux current min = 0 Set at 0.00 the Flux I and Flux P parameters in the REG PARAMETERS / ...menu . Measure the field current via an analog output. To this purpose the variable “Flux current” has to be param- eterized on one output and the variable “Flux reference” on another (see “Input/Output programming”). Select the FLUX REGULATION menu. Enable flux reg = Enabled (default) Flux reg mode = Voltage control Enable flux weak = Enabled Set Gen access = Flux reference and Gen amplitude to 70% of the rated field motor current (this to allow the overshoot of the system).
Page 129: Figure 5.3.6.7: Above: Flux Reference; Below: Flux Current. The Increment In The Field Current Has No Jump. Variation Compared To Fig.5.3.6.5 Increase Of Flux P From 2 To 10%. Flux I = 5
Figure 5.3.6.7: Above: Flux reference; Below: Flux current. The increment in the field current has no jump. Variation compared to Fig.5.3.6.5: Increase of Flux P from 2 to 10%. Flux I = 5%. —————— Instruction manual ——————...
Page 130: Voltage Regulator In The Field Converter
Voltage regulator in the field converter In the most of the cases the DC motors with an independent excitation operate with a direct field (Flux reg mode=Constant current). In this case it is not necessary to optimize the regulator of the armature voltage. When a Voltage control occurs, the voltage regulator keeps the armature voltage at a constant level. The most difficult moment for this regulator is the beginning of the Voltage control, because due to the saturation of the motor field, the flux variation requires quicker changes of the field current. Tune the regulator in order to have small changes of the armature voltage. All the other converter regulators must be set before the optimization of the voltage regulator. Drive disabled = no voltage on terminal 12 Choose the following settings for the Test generator : Gen access Ramp ref Gen frequency 0.2 Hz Gen amplitude 10 % Gen offset according to the changing point from the armature regulation to the field one. Example: Motor max speed = 2000 rpm, the Voltage control starts at 1500 rpm. Gen offset = 75 % Measure the field current and the armature voltage on an analog output. The “Flux current” and the “Output voltage” variables must be set on two different analog outputs (see Programming “Inputs/Outputs). Enable the drive and give the Start command (voltage on the terminals 12 and 13) Check the armature voltage. After a possible short jump, the voltage should remain constant. See figures 5.3.6.8 ... 5.3.6.10. In the REG PARAMETER /... menu, it is possible to change the P and I section with the Voltage P and Voltage I parameters.
Page 131: Constant. Voltage P = 40%, Voltage I = 50
Figure 5.3.6.10: Above: Flux; Below: Output voltage. Optimal Field regulator. After a short transient, the field current and armature voltage are constant. Voltage P = 40%, Voltage I = 50%. —————— Instruction manual ——————...
Page 132: Others Tuning
5.3.7 Others tuning Flux / if curve tuning (Flux / if curve) The function of this curve is to model the real flux of the motor. The flux model allows the control of torque current to better relate to torque. The figure below describes the relation between flux and flux current in condi- tions of Flux /if curve defined and not defined. The field current (previous section) and the output voltage tunings (next section) must be carried out when a Voltage control is required, whether the relevant flux curve has been defined or not. The tunings scale is the following: Field current regulator Flux/ if curve tuning (Flux / if curve) Voltage regulator in the field converter Flux current 100% I field cnst 90 Curve A...
Page 133: Figure 5.3.7.2: Blocks Diagrams Of Field Current Regulator
Voltage reg P / I Base Voltage P 30 % Flux P base 3277 Field current Limits Flux I Base 3277 Voltage I Energy saving 40 % Flux current max Out vlt level Flux 100 % 100 % Output Voltage current Flux Voltage regulator...
Page 134: Speed-Up Function
Via the Set flux / if parameter (FLUX REGULATION menu) the calculation of the curve parameters will be carried out. Enter this parameter then press ENT to execute the calculation. The procedure requires a few seconds. Set the operating mode of the field control (Constant current / Voltage control), set the value of Flux current max at 100% and save the parameters. Changing of Max out voltage or Motor nom flux need a new curve tuning. Speed-up function With loads having a high moment of inertia it is possible to check the jumps during the speed changes. They can be reduced using the function “Speed-up”. The figures 5.3.7.3 and 5.3.7.4 show the influence of this function. Figure 5.3.7.3: Above: Actual spd; Below: Motor current jumps with the speed Figure 5.3.7.4: Above: Actual spd; Below: Motor current. The same drive with changes due to a high moment of inertia.
Page 135: Adaptive Of The Speed Regulator
Choice of the proportional gain for zero speed: The P-gain corresponds to Spd=0 P gain Enable spd=0 P = Enabled The P-gain corresponds to the normal P-gain Enable spd=0 P = Disabled The P-gain at a zero speed is set via Spd=0 P gain, when Enable spd=0 P is enabled. The intervention threshold for the recognition of zero speed is determined with Ref 0 level. It is expressed in the dimension set by the factor function. Adaptive of the speed regulator The adaptive of the speed regulator is factory set as disabled. It must be used only when the gain of the speed regulator has to get higher than the speed range or it has to be replaced with another unit. As for the interaction among the parameters see section 6.13.2, “Adaptive spd reg”. - Enable of the adaptive with a blocked drive. Enable spd adap = Enabled. In this way the settings of Speed P and Speed I are disabled. - Determine on the basis of which unit the gain of the speed regulator has to be changed. It normally depends on the speed (Select adap type = Speed).
Page 136: Function Description
6 - FUNCTION DESCRIPTION Functions and parameters The converters of the TPD32-EV series feature a number of functions that can be set and assigned parameters in order to meet the requirements of the application at hand. The device can be controlled in different ways: via the terminal strip via the keypad via the RS 485 serial interface via a bus connection (option) The settings required are made via the Main commands and Control mode parameters in the CONFIGU- RATION menu. The device is supplied with a Windows -based user interface software for controlling the drive and setting parameters via the RS 485 serial interface. The device is factory set for speed regulation with a cascade current regulation and is connected according to the connection diagram shown on in section 4.8, “Standard connection diagrams”. Only the entry of parameters in the START UP of the software is required for the initial commissioning of the drive. The drive is thus controlled via the terminal strip with all parameters set via the keypad. If functions are required that are not in the standard configuration, these can be selected and their parameters set accordingly via the appropriate menu. The TBO option card is required for expanding the standard device with programmable inputs/outputs. Up to no. 2 TBOs can be fitted, each providing 4 digital inputs, 4 digital outputs and 2 analog outputs. Three analog inputs are provided on the standard device. The converters of the TPD32-EV series enable reference values for the ramp and for the speed regulator to be set in different units of measure: in percentages of the Speed base value in a unit of measure (dimension) that the user can define using the factor function, e.g. as speed in m/s. According to which one is set as last the other will be updated. This means that the other reference value is overwritten with the current value. A freely selectable password 1 prevents the operation of the converter by unauthorized persons. It is entered in the form of a five-digit number combination. Password 2 is also provided by the manufacturer. This password enables the service personnel to access the Service menu which is not accessible for the user.
Page 137: Explanation Of Parameter Tables
Explanation of parameter tables In the following pages the parameters list of each menu is shown. For each table the following notes are valid: “No.” column Parameter number (decimal). In order to address parameters when a serial line/bus or the APC300 card are used, the user must add 2000H (= decimal 8192) to the indicated value. “Value” field S = value depending on the size of the device. DRIVE STATUS Start up parameters status START UP Basic commissioning of the drive TUNING Drive regulators tuning MONITOR Display of reference values, speeed, voltage, current, frequency... INPUT VARIABLES Ramp reference, speed reference, current reference LIMITS Speed limits, current limits, field current limits RAMP Acceleration, deceleration, quick stop, ramp shape SPEED REGULAT Configuration of the speed regulator, speed zero logic, speed up , droop function CURRENT REGULAT Configuration of the current regulator FLUX REGULATION Functioning of the field current regulator REG PARAMETERS Parameters for speed, current, field and voltage regulation Functioning, regulation, encoder type, function factor, programmable alarms, address, CONFIGURATION...
Page 138: Enables
6.1 ENABLES The following hardware enables are always required irrespective of whether the device is to be controlled via the terminal strip, the keypad or the serial interface. Figure 6.1.1 Enables via potential free contacts and PLC Figure 6.1.1 show the connection principle The enable signals are activated via a +15 ... 30 V voltage at the appropriate terminals.The inputs are pro- tected against reverse polarity. Negative voltage, 0 V and a missing signal are interpreted as disable signals. The reference point for the enable signals is terminal 16. When using an operator keypad/serial interface (Mains Command = Digital), both the signals on the ap- propriate terminals and the corresponding commands on the keypad/serial interface are necessary. If an en- able is removed via a signal on the terminals, the appropriate command must be sent via the keypad/serial interface in addition to the signal on the terminal in order to restart the drive. There are four types of enable signals that have a different effect on the behavior of the TPD32-EV converter. - Enable drive enables the entire converter - Start enables the regulation - Fast stop sets the speed reference value immediately to zero so that the motor is stopped as quickly as possible - External fault incorporates external fault condition into the enable.
Page 139: Enable Drive
6.1.1 Enable drive DRIVE STATUS START UP TUNING MONITOR [314] Enable drive Value Standard Parameter Factory Factory Configuration American Standard Enable drive Disabled Disabled Terminal 12 +15 ... 30 V Enabled Disabled The Enable drive command activates the TPD32-EV Drive. An auxiliary contact on the AC Input contactor may be wired in the Drive enable (terminal 12). When the Enable drive=disable and terminal 12 = 0V, no other control commands (e.g. Jog +, Jog - or Start) are accepted. Removal of the Enable drive command (Enable drive=disable) while the drive is running causes the motor coasting to stop. Neither electrical braking nor controlled stopping of the motor within a prescribed time during the run down are possible. The actuation of the Drive is disabled.
Page 140: Start/Stop
6.1.2 Start / Stop DRIVE STATUS START UP TUNING MONITOR [315] Start/Stop Value Standard Parameter description Factory Factory Configuration American Standard Start/Stop Stop (0) Stop (0) Terminal 13 +15 ... 30 V Start Stop When Main commands is set to digital, Start/Stop parameter allows the motor running and the STOP button on the keypad stop the motor. When Main commands is set to terminals, Start/stop will be a read only parameter. The following signals are required for operating the drive in addition to the Start command: Enable drive Fast stop External fault The behavior of the drive after the Start command is given or removed depends on the parameter setting at hand:...
Page 141: Fast Stop
6.1.3 Fast stop Value Standard Parameter description Factory Factory Configuration American Standard Fast/Stop No Fast Stop No Fast Stop Terminal 14 +15 ... 30 V Fast Stop No Fast Stop Terminal 14: +15 ... 30V = No Fast stop 0V = Fast stop The function cannot be actuated via the keypad! Application: Fast stop is actuated in emergencies and hazardous situations, in order to stop the drive in the shortest possible time. This method of stopping has the advantage over disconnection in that with a four quad- rant drive (TPD32-EV... 4B) energy can be recovered in the AC input and the motor can be brought to a halt in a shorter time than when it coasts down. The Fast stop command is always required for operation of the converter. A removal of the command when the drive is running initiates braking with the ramp specified by the parameters Qstp delta speed and Qstp delta time. When the drive is brought to a halt, it is still enabled and has torque. The Start command or Enable drive com- mand must be removed for it to be disconnected.
Page 142: Quick Stop
6.1.4 Quick Stop Value Standard Parameter description Factory Factory Configuration American Standard Quick stop No Quick No Quick stop stop Quick stop No Quick stop This function cannot be executed via the terminal strip or the keypad but can only be actuated via the serial interface or a bus connection! Quick stop is actuated in emergencies or hazardous situations in order to bring the drive to PPliCation a halt in the shortest possible time. This method of stopping has the advantage over discon- nection in that with a tetraquadrant drive (TPD32-EV... 4B) energy can be recovered in the main and the motor can be brought to a halt in a shorter time than when it coastes down. - If the Quick stop command is given when the drive is running, this initiates braking with the ramp specified by the Qstp delta speed and Qstp delta time parameters. - When the drive is at a halt, it is disabled and thus has no torque. The Start command must be given again for the drive to be started.
Page 143: Basic Start Up Menus
6.2 BASIC START UP MENUS The following DRIVE STATUS, START UP and TUNING allow a basic commissioning of the drive. The parameters in these menus are available in other menus. See Start up procedure on chapter 5.3 for commissioning information. DRIVE STATUS Menu displayed at power up. Status parameters of the drive are available and Ramp ref 1 parameter for basic speed reference with ramp time. START UP In this menu the start up sequencing is available. First basic setting Speed base value Speed base value is defined by the unit in the factor function specified. It is the reference value for all the speed reference values (reference values, adaptive speed regulation) given as a percentage, and corresponds to 100% of the speed. Changing this parameter is only possible when the drive is disabled (Enable drive=Disable). The speed base value does not define the maximum possible speed, which in some cases can be formed from the addition of several reference values. This is defined with Speed max amount. Nom flux curr Drive field current value. Speed-0 f weak Enables the field economy at zero speed. Acc / Dec ...
Page 144: Limits
Limits Speed limits and current limits drive setting: T current lim Current limit setting (see chapter 6.5.2 for more details). Flux current max Maximum field current value as percentage of Motor fld curr. Flux current min Minimum field current value as percentage of Motor fld curr. (See chapter 6.5.3 for more details). Speed min amount Minimum speed reference limit. (see chapter 6.5.1 for more details). Speed max amount Maximum speed reference limit. (see chapter 6.5.1 for more details). Speed feedback Speed feedback setting (see chapter 6.11.5 for more details) : Speed fbk sel Speed feedback selection Tacho scale Tach generator feedback scaling (Speed fbk sel must be set to Tacho). Speed offset Speed feedback offset Encoder 2 pulses Number of pulses per revolution of the digital encoder to the XE2 connector.
Page 145: Analog Inputs
Analog inputs For programmable analog inputs see chapter 6.12.2 for more details. Self tuning of current regulator See chapter 5.3.5.1. R&L Search Command for current regulator self tuning execution - Enable the drive (Enable Drive parameter= Enabled) - Start the drive (Start/Stop parameter = Start). Self tuning of speed regulator (see chapter 5.3.5.2 for more details): Fwd-Rev spd tune Direction of motor shaft rotation for the speed self tune test (Forward or Reverse; For- ward is clock-wise as seen from shaft drive end). Test T curr lim Torque current limit applied during Speed self tune test. Start Speed regulator self tuning start command. Inertia Total Inertia value at the motor shaft in Kg*m (1 Kg*m = 23.76 lb*ft Inertia Nw New total Inertia value at the motor shaft in Kg*m...
Page 146: Final Operation
Final operation (See chapter 6.11.1 for more parameters detail). Main commands This command specifies from where the Enable drive and Start command has to be actuated. Control mode Defines whether the digital channel is the keypad/RS485 or Fieldbus card. Save parameters Saving of user parameters value setting TUNING This menu allows a fine manual tuning of the drive regulators. Current self tuning Current regulator self tuning procedure via R&L Search (as indicate in START UP menu). Speed self tune Speed regulator self tune procedure (as indicate in START UP\ Speed self tune menu). Manual tuning of speed regulator, field regulator and voltage regulator Manual tuning of the drive regulators (see chaper 5.3.6 for other details): Speed P Proportional coefficient of the speed regulator in percentage Speed I Integral coefficient of the speed regulator in percentage.
Page 147: Monitor
6.3 MONITOR MONITOR [314] Enable drive [315] Start/Stop Measurements Speed Speed in DRC [109] Ramp ref (d) [FF] [112] Ramp output (d) [FF] [115] Speed ref (d) [FF] [119] Actual spd (d) [FF] [925] F act spd (d) [FF] [923] Act spd filter [s] Speed in rpm [110] Ramp ref (rpm) [113] Ramp outp (rpm) [118] Speed ref (rpm) [122] Actual spd (rpm) [427] Enc 1 speed (rpm) [420] Enc 2 speed (rpm) [924] F act spd (rpm) [923] Act spd filter [s]...
Page 148 Value Standard Parameter description Factory Factory Configuration American Standard Enable drive Disabled Disabled Terminal 12 +15 ... 30 V Enabled (1) Disabled (0) Start/Stop Stop (0) Stop (0) Terminal 13 +15 ... 30 V Start (1) Stop (0) Ramp ref (d) [FF] -32768 +32767 Ramp ref (rpm) -32768 +32767 Ramp ref (%) -200.0 +200.0 Ramp output (d) [FF] -32768 +32767...
Page 149 Enable drive When the converter is controlled via the keypad, it is activated via the Enable drive parameter. A voltage is also required on terminal 12. The Start command is required for starting the drive. Enabled Enable drive Disable Drive disabled Start/Stop Using the keypad as Start/Stop control, if E key is pushed, the motor run at the speed set. Ramp red (d) Total reference value for the ramp in units specified by the factor function. Ramp ref (rpm) Total reference value for the ramp in rpm. Ramp ref (%) Total reference value for the ramp as a percentage of the Speed base value. Ramp output (d) Ramp output in units specified by the factor function. Ramp outp (rpm) Ramp output in rpm. Ramp output (%) Ramp output as a percentage of the Speed base value. Speed ref (d) Total speed reference value in units specified by the factor function.
Page 150 Dig input term Status of the digital inputs on the device and TBO option card to be read by serial line or field bus. The information is contained in a word, where each bit is 1 if voltage is present on the corresponding input terminal. Bit n. output Bit n. Input TBO “A”, Term. 31 TPD32-EV, Term. 12 (Digital input 1) (Enable drive) TBO “A”, Term. 32 TPD32-EV, Term. 13 (Digital input 2) (Start) TBO “A”, Term. 33 TPD32-EV, Term. 14 (Digital input 3) (Fast stop) TBO “A”, Term. 34 (Digital input 4) TBO “B”, Term. 11 (Digital input 5) TBO “B”, Term. 12 (Digital input 6) TBO “B”, Term. 13 (Digital input 7) TBO “B”, Term. 14 (Digital input 8) Dig input term 1* Status of the digital input 1 (terminal 21, integrated TBO “A”) Dig input term 2* Status of the digital input 2 (terminal 22, integrated TBO “A”) Dig input term 3* Status of the digital input 3 (terminal 23, integrated TBO “A”)
Page 151: Input Variables
6.4 INPUT VARIABLES The converters of the TPD32-EV series enable reference values for the ramp and regulator to be specified in different dimensions: as a percentage of the Speed base value in a dimension that the user can define himself with the factor-function, i.eg. as a speed m/s. The default factory setting is rpm. The value processes inside the device is the same irrespective of how it was defined. This means that the other reference is overwritten with the new value. Example: A motor has a maximum speed of 1500 rpm. This corresponds to 100% and at the same time the user-defined value of 10,000 bottles per hour (see 6.11.7). Changing the reference value to 50% will automatically result in a change of the other value to 5,000 bottles per hour. The table below shows the relationship of reference values. In the event of a change, the other parameters are overwritten automatically. Parameters with same value Dimensions Ramp ref 1 Ramp ref 1 (%) according to the Factor function % Speed input var* Speed input perc* Ramp ref 2 according to the Factor function % Ramp ref 2 (%) Speed ref 1...
Page 152: Figure 6.4.1.1: Ramp References
Min Speed Limit Speed limited Speed Speed Speed min amount 0 rpm Ramp ref 1 0 rpm Speed min pos 0 rpm Zero Zero In=0 Out=0 Ramp Reference Ramp output (d) Enab multi spd Enab motor pot Ramp in = 0 Ramp out = 0 Speed min neg 0 rpm...
Page 153: Speed Ref
6.4.2 Speed ref INPUT VARIABLES Speed ref Speed ref 1 [42] Speed ref 1 [FF] [378] Speed ref 1 (%) Speed ref 2 [43] Speed ref 2 [FF] [379] Speed Ref 2 (%) The speed reference value specifies the required speed of the drive. The drive responds to the reference value progression directly, except in cases where the torque available is insufficient for this purpose. In this case, the drive operates at current limit until the selected speed has been reached. The speed reference value determines the speed of the motor, while the polarity determines the directíon of rotation. Two quadrant TPD32-EV...2B drives accept only positive references. Negative values are not considered! MAX Speed Limits Speed limited Speed max amount 1750 rpm T current ref Speed ref 2 From Speed 0 rpm...
Page 154: Torque Current Reference (T Current Ref)
Speed ref 1 1st reference value for the speed. The value to be entered depends on the factor function. Speed ref 1 (%) 1st speed reference value as a percentage of the Speed base value Speed ref 2 2nd reference value for the speed. The value to be entered depends on the factor function. Speed ref 2 (%) 2nd speed reference value as a percentage of the Speed base value Speed ref (rpm) Total speed reference value in rpm. Speed ref (d) Total speed reference value in the dimension specified by the factor function. Speed ref (%) Total speed reference value as a percentage of the Speed base value. The total speed reference value consists of the signed addition of Speed ref 1 and Speed ref 2. Speed base value cannot exceed 8192 rpm.
Page 155 Value Standard Parameter description Factory Factory Configuration American Standard T current ref 1 [%] -200 +200 Speed regulator see 6.4.3 output * T current ref 2 [%] -200 +200 0.00 0.00 T current ref [%] -200 +200 This function can be assigned to one of the freely programmable analog inputs. ** This parameter can be assigned to a freely programmable analog output. T current ref 1 1st current reference value as a percentage of the Full load curr . The maximum value possible depends on the Enable overload parameter.
Page 156: Limits
6.5 LIMITS 6.5.1 Speed Limits LIMITS Speed limits Speed amount Speed min amount [FF] Speed max amount [FF] Speed min/max Speed min pos [FF] Speed max pos [FF] Speed min neg [FF] Speed max neg [FF] Value Standard Parameter description Factory Factory Configuration American Standard Speed min amount [FF] 32-1 Speed max amount [FF] 5000 5000 32-1 Speed min pos [FF] 32-1 Speed max pos [FF] 5000...
Page 157: Armature Current Limits (Current Limits)
Speed max neg It defines the maximum speed for the counterclockwise rotation of the motor TPD32- EV...4B... This parameter effects the input of the speed regulator and therefore takes into account both the reference values that come from the ramp as well as the direction of rotation (see Figure 6.4.1.1).The value of the parameter entered is based on the factor function. Speed limited Message that indicates that the reference value, is currently limited by the entered minimum and maximum limit values. High Reference value currently limited since the value entered is out of range of the limit values defined. Low Reference value within the defined limit values. The Speed min amount, Speed min pos and Speed min neg parameters have an effect on the Ramp ref 1 reference value, the motor potentiometer function and the multi-speed func- tion. They do not, however, have an effect on the Ramp ref 2 parameter! 6.5.2 Armature current limits (Current limits) LIMITS Current limits...
Page 158 T curr lim type This parameters determines the behaviour of the drive in current limit condition. T lim +/- The active positive torque limit is T current lim and the active negative torque limit is T current lim -. T lim mot/gen With this selection 3 conditions are possible: 1 - If the motor speed > +1% of Motor max speed the active positive torque limit is T current lim+ and the active negative torque limit is T current lim-. 2 - If the motor speed < -1% of Motor max speed the active positive torque limit is T current lim- and the active negative torque limit is T current lim+. 3 - If -1% of Motor max speed < motor speed < +1% of Motor max speed the active positive torque limit is T current lim+ and the active negative torque limit is T current lim+. torque torque T current lim + T current lim + T current lim + T current lim - speed...
Page 159: Flux Limits
In use Tcur lim + Status message, indicating the used value of the current limit for the positive torque direction as a percentage of Full load curr. In use Tcur lim - Status message, indicating the used value of the current limit for the negative torque direction as a percentage of Full load curr. Current lim red Setting of the armature current limit, as % of Full load curr, when the Torque reduct function is active. Torque reduct Selection for torque reduction. This function can be assigned to a freely programmable digital input. When the torque reduction function is active, the current limit changes accordingly by the percentage defined with the Current lim red parameter. High Torque reduction not active Low Torque reduction active Example of the function of the Current lim red and Torque reduct parameters. T current limit (or T current lim +/-) = 80 % Current lim red = 70 % Torque reduct = High (not active)
Page 160: Ramp
6.6 RAMP Ramp + Ramp - Ramp Reference Ramp +/- delay 100 ms Freeze ramp To Speed Reference From generation Ramp in = 0 Ramp ref (d) Freeze ramp COMMAND Acc. delta speed 100 rpm Linear Quick stop Acc. delta time Enab multi rmp Dec.
Page 161: Acceleration, Deceleration, Quick Stop
6.6.1 Acceleration, Deceleration, Quick Stop RAMP Acceleration [21] Acc delta speed [FF] [22] Acc delta time [s] Deceleration [29] Dec delta speed [FF] [30] Dec delta time [s] Quick stop [37] QStp delta speed [FF] [38] QStp delta time [s] Value Standard Parameter description Factory Factory Configuration American Standard Acc delta speed [FF] 32-1 Acc delta time [s] 65535 Dec delta speed [FF] 32-1...
Page 162: Ramp Shape And Control Commands
the drive. The ramp output in this case is not set to zero immediately but after a set time. The deceleration of the drive via the Quick Stop function is defined as the quotient of the Qstp delta speed and Qstp delta time parameters. As for the four quadrant converters (TPD32-EV...4B...) it is the same for both directions of rotation. This ramp is activated by the functions Fast stop (via terminals) and Quick stop. 6.6.2 Ramp shape and control commands RAMP [18] Ramp shape [19] S shape t const [ms] [663] S acc t const [ms] [664] S dec t const [ms] [20] Ramp +/- delay [ms] [673] Fwd-Rev [245] Enable ramp [344] Ramp out = 0 [345] Ramp in = 0 [373] Freeze ramp Value Standard Parameter description...
Page 163: Figure 6.6.2.1: S Shape Acceleration Ramp
S shape t const Defines the acceleration/deceleration curve for S-shaped ramp. S acc t const Defines the acceleration curve for S-shaped ramp. S dec t const Defines the deceleration curve for S-shaped ramp. For Ramp Shape = Linear refer to previous section 6.6.1 for ramp description. For Ramp Shape = S-Shaped refer to the description reported hereafter. During a motor acceleration, the S ramp is defined by 3 section. The first and the third, named Ts in the following picture, are equal. Their shape depends on the jerk set in the parameter S acc t cons. The second section, named Tlin, is a linear ramp expressed as delta speed / delta time. The same consideration can be done for the motor deceleration. Figure 6.6.2.1: S shape acceleration ramp Ramp Reference Tlin Example: calculation of the total ramp time P21 Acc.
Page 164: Figure 6.6.2.2: Ramp Delay
VT1>Ramp ref/2 Than Jerk time Ts=√(Ramp ref/Acc Jerk) [s] Tlin=0 [s] The same calculation can be done for the deceleration time (using Dec Delta speed – Dec Delta time and S dec t const). Speed changes (=Active ramp) are indicated by the Ramp + and Ramp - parameters. Ramp +/- delay Defines a delay time. It is only valid if the ramp is active. Ramp output Ramp + Ramp - Ramp +/- delay Figure 6.6.2.2: Ramp delay Fwd-Rev Changes the sign of the Ramp reference. When Fwd direction is selected the Ramp reference is multiplied by +1. When Rev direction is selected the Ramp reference is...
Page 165: Figure 6.6.2.3: Ramp Control
Active (L) Disabled ramp input. Ramp Ref = 0 Ramp in = 0 Ramp out = 0 Ramp Ramp output Figure 6.6.2.3: Ramp control Freeze ramp Not active (H) The value at the ramp ouput is kept, irrespective of any possible reference value changes at the ramp input. Active (L) The ramp output follows the reference value changes at the ramp input according to the times set. Ramp + Active if the drive uses a positive torque (clockwise rotation and counter-clockwise braking). Ramp - Active if the drive uses a negative torque (counter-clockwise rotation and clockwise braking). Only for TPD32-EV...4B... Drive operation is only possible with the ramp functionenabled. Enable ramp=Enabled. When the ramp input is enable via Ramp in = 0, the acceleration time of the drive starts. If the input is disabled, the drive slows down according to the decelertion time set until zero speed is reached.
Page 166: Speed Regulation (Speed Regulat)
6.7 SPEED REGULATION (SPEED REGULAT) Speed P/I base Speed P base 1.536 A/rpm Load comp Speed I base 0.048 A/rpm*ms Speed droop comp DV_Droop_cp Inertia/Loss comp Aux spd fun sel DV_J_comp Speed Limits Speed max amount 1750 rpm Speed max pos Speed reg output Speed ref (d) 1750 rpm...
Page 167: Speed Regulator
6.7.1 Speed regulator SPEED REGULAT [118] Speed ref [rpm] [236] Speed reg output [% ] [322] Lock speed reg [242] Enable spd reg [348] Lock speed I [1016] Aux spd fun sel [444] Prop filter [ms] Value Standard Parameter description Factory Factory Configuration American Standard Speed ref [rpm] -32768 +32767 Speed reg output [% ] T current ref 1 ** -200 +200 see 6.7.1 Lock speed reg...
Page 168: Self Tuning Of Speed Regulator
Aux spd fun sel Selection of the Speed up or Inertia/loss cp (see chapter 6.7.3. Speed up function and chapter 6.7.5. Inertia/loss cp for more details). Prop filter Time constant of the filter belonging to the circuit of the speed feedback. Filtering of the high frequency components of speed feedback signal is useful in case of elastic coupling between motor and load (joint or belts). The speed regulator must be enabled with the Enable spd reg parameter in order for it to be used. The reference value for the speed regulator consists of the signed addition of Speed ref 1 and Speed ref 2. The speed feedback is supplied by an encoder or a tachometer that are mounted to the motor shaft. The higher the resolution of the encoder, the better the control accuracy of the regulator. The regulator parameters can be set separately. For the speed PI regulator diagram block, please refer to diagram on chapter 9. 6.7.1.1 Self tuning of Speed regulator SPEED REGULAT Self tuning [1029] Fwd-Rev spd tune [1048]...
Page 169: Spd Zero Logic
Friction Friction value (or Loss compensation) in N*m (1 N*m = 0.738 lb*ft). Friction Nw New Friction value (or Loss compensation) in N*m identified during the speed self tune procedure. Speed P Proportional coefficient of the speed regulator in percentage. Speed P Nw New value of Proportional coefficient of the speed regulator in percentage computed during the speed self tune procedure. Speed I Integral coefficient of the speed regulator in percentage. Speed I Nw New value of Integral coefficient of the speed regulator in percentage computed during the speed self tune procedure. Take val Acquire the parameters after the speed self tune procedure (overwrite current values). Note! This is not a permanent save. Go to “Save parameters” command. 6.7.2 Spd zero logic Enable spd=0 P Spd=0 P gain 10 % >= Ref 0 level Lock speed I...
Page 170: Speed Up
Enable spd=0 I Enabled The I component of the speed regulator is set to 0 when the reference value and the actual value = 0. The drive control is then only proportional. The I component is enabled when a reference value is entered to restart acceleration. Disabled Disable the function. Enable spd=0 R Only effective if Enable spd=0 P is enabled. Enabled The proportional gain, equal to Spd=0 P gain at zero speed, is equal to Speed P when the speed reference becomes higher than the value defined by Ref 0 level. Disabled The proportional gain, equal to Spd=0 P gain at zero speed, is equal to Speed P when the speed reference or the actual speed become higher than the value defined by Ref 0 level. Enable spd=0 P Enabled When both reference value and actual value = 0, the propor- tional Spd=0 P gain component is active after the delay time defined by Speed zero delay.
Page 171: Droop Function
6.7.4 Droop function From digital setting or analog input Load comp Droop limit Droop filter 1500 rpm 0 ms To Speed Enable droop T current ref reference low pass filter Droop gain Zero Figure 6.7.4.1: Droop compensation SPEED REGULAT Droop function [696] Droop gain [%] [697]...
Page 172: Figure 6.7.4.2: Droop Function Example
EXAMPLE (PIPE MILL) DRIVE DRIVE Analog MASTER SLAVE input Analog output LINE SPEED Figure 6.7.4.2: Droop function example Example setting: ----> Pourpose: Torque of motor 1 has to be equal to torque of motor 2 Drive Master Drive slave Analog input 1= Speed ref 1 Analog input 1= Speed ref 1 Analog output 1= Tcurr ref Analog input 2= Load comp Enable droop= enables Droop gain= 5% Droop filter= 100ms Droop limit=1000 —————— TPD32-EV ——————...
Page 173: Inertia/Loss Compensation
6.7.5 Inertia/Loss compensation Ref 0 level 10 rpm Speed Inertia c filter 0 ms Friction 0.001 N*m Aux spd fun sel Speed ref (d) To speed regulator Torque const output low pass filter Inertia Field 0.005 Kg*m*m Figure 6.7.5.1: Inertia/Loss compensation SPEED REGULAT Inertia/loss cp [1014]...
Page 174: Current Regulation (Current Regulat)
6.8 CURRENT REGULATION (CURRENT REGULAT) Curr limit state Arm resistence Current Limits 2.55 Ohm Arm inductance Go to Motor T current lim + 34.33 mH parameters 150 % Current regulator Modulator In use Tcur lim+ T current lim 150 % T current ref Motor In use Tcur lim-...
Page 175 T current ref Total current reference as a percentage of Full load curr. For this parameter the TPD32-EV...4B... converters need a positive value. In this case the negative references are processed and correspond to a zero reference. Mot cur threshld When the motor current exceeds the Full Load Current percentage threshold, this condi- tion is signalled via a digital output. Mot cur th delay The Mot cur th delay parameter can be used to set the delay after which the current within limit condition is signalled.. dI/dt delta time This parameter is used to change the time (and thus the ramp gradient) within which the value of T current ref (parameter 41) changes from 0 to 100%. T current ref [%] dI/dt delta time t [ms]...
Page 176: Flux Regulation
6.9 FLUX REGULATION Voltage reg P / I Base Voltage P 30 % Flux P base 3277 Flux Limits Flux I Base 3277 Voltage I Energy saving 40 % Flux current max Out vlt level 100 % Flux Output Voltage 100 % current Flux...
Page 177 Value Standard Parameter description Factory Factory Configuration American Standard Flux reg mode Const. current (0) Const. current (0) Constant current (0) Voltage control (1) External control (2) Ext digital FC (3) Ext wired FC (4) Enable flux weak ON / OFF Speed-0 f weak ON / OFF Flux reference [%] 100.0 Flux current [%] 100.0 Out vlt level 0.00 100.0 100.0 100.0 **/***...
Page 178 configured the analog output and the digital inputs needed for its operation. If 2B+E mode is not enabled only Wired FC EN digital input is needed, if 2B+E mode is enabled also digital inputs Wired FC Inv Seq and Wired FC Act Brg are needed. Suggested I/O configuration TPD32-EV IPA 66 IPA 139 IPA 138 IPA 137 Select output 1 Digital Input 3 Digital Input 2 Digital Input 1 [95] Field cur ref [90] Wired FC Act Brg [89] Wired FC Inv Seq [88] Wired FC EN [6] T current ref 1...
Page 179 a consequence, the value of the field current will be determined by this characteristic (see Flux /if curve paragraph 5.3.7). Reset flux / if Command for the reset of the flux curve set via command Set flux / if. With this command the Motor nom flux parameter will be again linearly changed through Flux current max/Flux reference. (see Flux /if curve paragraph 5.3.7) Nom flux curr Rated current I of the field regulator. In order to improve the behaviour of the regula- tion, the maximum field current can be reduced by setting the S14 dip-switches (on the regulation board, see table 2.4.3.2). Example Armature: 500 VDC Field: 230 VDC 102 ADC 0.8 ADC Drive type: TPD32-EV-500/...-140...
Page 180: Reg Parameters
6.10 REG PARAMETERS REG PARAMETERS Percent values Speed regulator [87] Speed P [%] [88] Speed I [%] [459] Speed P bypass [%] [460] Speed I bypass [%] Flux regulator [91] Flux P [%] [92] Flux I [%] Voltage reg [493] Voltage P [%] [494] Voltage I [%] Base values Speed regulator [93] Speed P base [A/rpm] [94] Speed I base [A/rpm·ms] Flux regulator [97] Flux P base [98] Flux I base...
Page 181 * of the speed regulator expressed as a percentage of Speed P Speed P bypass Proportional gain K base, when a feedback via encoder or tachometer is changed into a armature feedback (Enable fbk bypas = Enabled). Speed I bypass Integral gain K * of the speed regulator expressed as a percentage of Speed I base, when a feedback via encoder or tachometer is changed into a armature feedback (Enable fbk bypas = Enabled). Fld reg P gain Proportional gain K * of the field current regulator expressed as percentage of Flux P base. Fld reg I gain Integral gain K * of the field current regulator expressed as a percentage of Flux I Base.
Page 182: Configuration
6.11 CONFIGURATION 6.11.1 Operating mode selection CONFIGURATION [252] Main commands [253] Control mode Value Standard Parameter description Factory Factory Configuration American Standard Main commands Term.(0) Term.(0) Terminals (0) Digital (1) Control mode Local (0) Local (0) Local (0) Bus (1) Main commands These commands specify from where the Enable drive, Start and Fast stop commands are to be actuated. Terminals The above commands are actuated exclusively via the terminal strip.
Page 183 Parameters Actuation of: Control mode Failure reset Save parameters Enable drive selection Main Control mode Start commands Fast stop Terminals Local Terminals Keypad /RS485 Terminals of Keypad /RS485 Keypad Digital Local Terminals and Keypad /RS485 Terminals of Keypad /RS485 keypad/RS485 Keypad Terminals Terminals Keypad* / Terminals or Keypad RS485 RS485* keypad* or Bus or Bus or Bus Digital Terminals and Keypad* / Terminals or Keypad RS485...
Page 184: Speed Base Value, Full Load Current And Encoder Speed Resolution
6.11.2 Speed base value, Full load current and Encoder Speed Resolution CONFIGURATION [45] Speed base value [FF] [179] Full load curr [A] [175] Max out voltage [V] [409] Encoder SpdRes Value Standard Parameter description Factory Factory Configuration American Standard Speed base value [FF] 16383 1500 1500 Full load curr [A] P465 P465 P465...
Page 185 rpm if Encoder Spd Res = 10) When Encoder Spd res is > 1, in interpreting the figure 6.11.5.2 of the TPD32-EV Instruction manual, should be considered on the X axis the number of the Encoder 2 pulses [ppr] divided by the Encoder Spd Res value and, on the Y axis, the max motor speed value multiplied by the Encoder Spd Res value. Table 1 : List of the parameter effected by the Encoder Spd Res value W/R parameter R parameter [162] Motor max speed [rpm] [107] Speed zero level [rpm]...
Page 186: Configuration Of The Ok Relay (Terminals 35,36)
6.11.3 Configuration of the OK relay (Terminals 35,36) CONFIGURATION [412] Ok relay funct Value Standard Parameter description Factory Factory Configuration American Standard Ok relay funct Drive healthy (0) Ready to Start (1) Ok relay func This parameter defines the condition in which the relay contact will close. Drive healthy The contact will close when the drive is supplied with voltage and when there are no failure alarms or “warning” set to stop the motor. Standard warning will not open the relay. The relay will open if multi-warning are active and IPA 9287 Warning Cfg parameter is set to 1 “Stop/No Start” (In this case, the motor will be stopped too). In case of “warning” when drive is disabled, OK Relay will be open only if IPA 9287 Warning Cfg parameter is set to 4 “No Stop/Start” or 1 “Stop/No Start.
Page 187: To Increase The Resolution Of Current Limits And References
6.11.4 To increase the resolution of current limits and references CONFIGURATION [1521] En TCurr HiRes Value Standard Parameter description Factory Factory Configuration American Standard En TCurr HiRes 1521 Disable (0) Enable (1) When the En TCurr HiRes parameter is enabled the resolution of the parameters in the table can be increased: Values with En TCurr HiRes disabled Parameter Default US Default EU T current lim T current lim +...
Page 188: Configuration Of The Speed Feedback Circuit
6.11.5 Configuration of the speed feedback circuit CONFIGURATION Speed fbk [162] Motor max speed [rpm] [414] Speed fbk sel [457] Enable fbk contr [458] Enable fbk bypas [456] Flux weak speed [%] [455] Speed fbk error [%] [562] Tacho scale [563] Speed offset [416] Encoder 1 pulses [169] Encoder 2 pulses [649] Refresh enc 1 [652] Refresh enc 2 [911] Enable ind store Value Standard Parameter description Factory Factory Configuration...
Page 189: Figure 6.11.5.1: Speed Feedback
Output voltage Speed fbk sel Motor Armature Max. out voltage 500 V Tacho scale Speed fbk sel Enable fbk bypass Tacho Disabled Tacho Armature Speed offset Fbk Bypass XE1 connector Speed Encoder 1 state Actual spd (d) Enc 1 speed Speed fbk sel Encoder 1 Encoder 1 pulses...
Page 190: Figure 6.11.5.2: Allowed Area For Encoder 2 Pulses And Motor Max Speed
Flux weak speed Speed value as a percentage of Motor max speed, when the Voltage control phase starts. The Flux weak speed parameter, when the speed feedback control is enabled (Enable fbk contr = Enabled), is used to underline the fact that during the Voltage control phase the armature voltage and the feedback signal are not proportional. If the drive works with a constant torque on the whole regulation range (Flux reg mode = Constant Cur- rent), it is necessary to insert the factory set 100% value. Speed fbk error Max. allowed error expressed as a percentage of the max. output voltage (Max out voltage). By means of Max out Voltage, Flux weak speed and Motor max speed a relation between motor speed and armature voltage is obtained. If a difference higher than Speed fbk error occurs a Speed fbk loss failure occours. Tacho scale Fine scaling of the speed feedback using a tachometer analog generator (Speed fbk sel = Tacho). It is a multiplier of the read tach voltage.
Page 191: Ind Store Ctrl Parameter [92]
Refresh enc 2 Enable the monitoring of the encoder 2 (connector XE2) connection status, in order to detect a speed feedback loss alarm. When an alarm is detect, the keypad will shown „Speed fbk loss“. Encoder 2 state provides the indication of encoder 2 connection status. The parameter can be programmed on a digital output. This function is activate setting Enable fbk contr = Enabled. Encoder 1 state Provides the indication of the encoder 1 (connector XE1) connection status. The pa- rameter can be programmed on a digital output. Encoder 2 state Provides the indication of the encoder 2 (connector XE2) connection status. The pa- rameter can be programmed on a digital output. The Tacho scale and Speed offset parameters are used for a fine scaling of the speed feedback circuit. When the factory set parameters are loaded (Load default) these two parameters do not undergo any change, so that a new scaling is not necessary! Following parameters allows to determine the machine absolute zero and perform a positioning control by us- ing the APC300 option card: Enable ind store This parameter enables the reading of the encoder index and qualifying signal that could...
Page 192: Index Storing Parameter [13]
Index storing parameter [13] No. bit Name Description Access Default (Read/Write) Source Enc It indicates to which encoder the values in this register are referred to: 0 = register data are referred to the Encoder 1 1 = register data are referred to the Encoder 2 MP_IN Actual Qualifier level value: 0 = qualifier input level is low 1 = qualifier input level is high STATNLT Status of the acquisition function: 0 = Switched off 1 = Once, storing is not executed yet 2 = Once, storing is already executed 3 = Continuous 16-31 CNTNLT Position counter value corresponding to the index. 0 = Switched off Value is only valid when STANLT is equal to 2 or 3 —————— TPD32-EV ——————...
Page 193: Standard / American" Selection, Software Version
Configuration American Standard Drive size [A] 2B + E ON (Off) (0) OFF (On) (1) Size selection Standard (0) American (1) Software version Drive type TPD32-EV-...-2B TPD32-EV-...-4B Drive size Display of the converter armature current in ampere (it is codified by the SW15 Switch placed on the R-TPD32-EV regulation card). The stated value depends on the setting of the Size selection parameter. 2B + E Selection of the 2B + external excitation configuration. Only for 2B converters. The function allows the drive to work with an external 4 quadrant field controller. When the parameter is On the Ramp / Speed / T current references and Speed measurement have the same behaviour of the 4B drive. Size selection With the “Standard” selection the converter produces rated current in a continuative way in the preset ambient conditions without overload (for overload see 6.14.5). With “America” selection the rated current is defined considering an overload of 1.5 times for 60 seconds. This causes a reduction of the converter rated current (continuative current)
Page 194: Dimension Factor, Face Value Fator
6.11.7 Dimension factor, Face value fator CONFIGURATION Dimension fact [50] Dim factor num [51] Dim factor den [52] Dim factor text Face value fact [54] Face value num [53] Face value den The factor function consists of two factors - the dimension factor and the face value factor. Both factors are de- fined as fractions. The dimension factor is used to specify the drive speed in a dimension related to the machine concerned, e.g. kg/h or m/min. The face value factor is used to increase the resolution. See the calculation examples given beow. Value Standard Parameter description Factory Factory Configuration American Standard Dim factor num 65535 Dim factor den +231 -1 Dim factor text Face value num...
Page 195 Example 1 of the calculation of the dimension factor The drive speed is given in m/s. The conversion ratio is 0.01 m per revolution of the motor (Note: face value factor = 1). The dimension factor is calculated from output (rpm) Dimension factor = input (here: m/s) for01 0.01 m corresponds to 1 revolution of the motor shaft 0.01 m/min corresponds to 1/min 0.01 m/60s corresponds to 1/min 60 s 6000 Dimension factor = 0.01 m for02 When calculating the dimension factor, units should not be shortened (1 min is not shortened as 60 s) Dim factor num 6000 Dim factor den Dim factor text Example 2 of the calculation of the dimension factor The reference values for a bottling plant are given in bottles per minute. One revolution of the drive corresponds...
Page 196: Programmable Alarms
6.11.8 Programmable alarms CONFIGURATION Prog alarms Failure supply [194] FS Latch [195] FS Ok relay open Undervoltage [481] Undervolt thr [V] [357] UV Latch [358] UV Ok relay open [470] UV Hold off time [ms] [359] UV Restart time [ms] Overvoltage [203] OV Activity [361] OV Latch [362] OV Ok relay open [482] OV Hold off time [ms] [483] OV Restart time [ms] Overspeed [1426] Overspeed thr [rpm] [1422] OS Activity [1421] OS Latch [1423] OS Ok relay open...
Page 197 [586] OC Hold off time [ms] [585] OC Restart time [ms] Field loss [473] FL Activity [471] FL Latch [472] FL Ok relay open [475] FL Hold off time [ms] [474] FL Restart time [ms] Delta frequency [1437] Delta freq thres [%] [1432] DF Activity [1433] DF Latch [1434] DF Ok relay open [1435] DF Hold off time [ms] [1436] DF Restart time [ms] SSC error [8601] Threshold Speed fbk loss [478] SL Activity [477] SL Ok relay open [480] SL Hold off time [ms]...
Page 198 Factory Activity Latch Open Hold off Restart Alarm Standard OK relay time [ms] time [ms] Failure Supply Disable drive Undervoltage Disable drive 1000 Dig. Outp. 7* Overvoltage Ignore Dig. Outp. 6* Overspeed Ignore Heatsink Disable drive ON ** Overtemp motor Disable drive ON ** External fault Disable drive Brake fault Disable drive ON ** Motor I2t ovrld Disable drive...
Page 199 Alarm Ignore Warning Disable drive Quick stop Normal stop Curr lim stop Bus loss SCR test Hw Opt 1 failure Enable seq err GD6165g Latch The alarm is stored. The programmed actions (e.g. opening the OK relay) are enabled. This status is kept latched even if the fault condition is restored. A Reset command is required before a restart. OFF In case of alarm, the drive is disabled and the programmed functions are enabled. The alarm is not latched. When the failure is removed, the alarm is automatically reset and the device tries restarting.
Page 200 Heatsink Heatsink temperature of the converter is too high This alarm always initiates the disconnection of the device 10 seconds after the failure has been detected (Latch=ON). An external controller (PLC,etc.) can read the alarm via programmable output, RS485 or Bus and it can execute a controlled stop within a 10 second delay. Overtemp motor Motor temperature (connection for thermistor:terminals 78 and 79). External Fault External fault (no voltage on terminal 15) Brake fault (See chapter 6.14.8) The converter was unable to complete the transient phase between the start command and the release mechanical brake command within the time limit set in the Torque Delay parameter. The mechanical brake feedback (Brake fbk) was not received within the time allowed. The mechanical brake feedback (Brake fbk) remains for 1 second after the close brake command has been sent. Motor I2t ovrld If the Motor I2t accumulator parameter reaches 100% the relative alarm is signalled. Drive I2t ovrld If the Drive I2t accumulator parameter reaches 100% the relative alarm is signalled. Overcurrent Overcurrent (short-circuit / earth fault). The intervention point is determined by the Overcurrent thr parameter. This can also be used as indication of threshold overpass for system applications. Field loss Too low field current. The intervention point corresponds to 50% of the min. field cur- rent set with the Flux current min parameter. This alarm message is active with the enabled converter (Enable drive=Enabled).
Page 201 Value Standard Parameter description Factory Factory Configuration American Standard Open test act 1527 Disable drive Disable drive Ignore (0) Warning (1) Disable drive (2) SCR test enable 1524 OFF (0) Open SCR test (1) Test SCR (2) Open/Short test (3) SCR diag status 1525 No SCR Fault No SCR Fault No SCR Fault Short <SCR> Open W <SCR> Open F <SCR> Open SCRX thr [%] 1528 Open test act Activity setting for “Open SCR” test (for “Shorted SCR” =...
Page 202: Figure 2: Example. Open Scr (White) Displayed With Gf_Express Tool
Figure 1: SCR test Figure 2: Example. Open SCR (white) displayed with GF_eXpress Tool Figure 3: Example. SCR shorted (red) displayed with GF_eXpress Tool Open SCR thr Setting of current limit for detection of open SCR. . If the current flowing through the SCR module is below 50% (factory setting) of the average level measured in the period, the message SCR open: “Open F <…>” is shown. Higher settings increase the sensitivity of measurement. (Example: a setting of 90% is very sensitive but could generate false detections of open SCRs.) 1527 Open test act Setting Drive Status 1525 SCR diag status Displayed on TPD32-EV Keypad Open W <SCR>...
Page 203: Figure 6.11.8.1 Drive Enabling Sequence: Main Command = Terminals
decreased by 10 counts (if greater than 0). Integrator default limit generating Warning signal = 1024 counts Integrator default limit generating Fault signal = 2048 counts Hw opt1 failure Failure on the card “Option 1” (optional). Enable seq err Wrong drive enabling sequence. The correct sequence is as follows: Case a: Main commands = Terminal 1 - Regulation board power-up: Enable terminal (term.12) in any state. 2 - Drive initialization. Max duration time: 5 s. 3 - End of drive initialization. The Enable drive terminal (12) is L (0V). 4 - Delay time during which the Enable drive terminal must be L (0V): 1s. 5 - Drive enabling. Terminal 12 is H (+24V). If at the end of the drive initialization (step 3) or during the 1s delay time the Enable drive terminal (term. 12) is High (+24V) a fault is detected Reg. board power up Drive init. Enable drive terminal (12) min 1 s t [s] Figure 6.11.8.1 Drive enabling sequence: Main command = Terminals Case b: Main command = Digital...
Page 204: Figure 6.11.8.2 Drive Enable Sequence: Main Command = Digital
Reg. board power up Drive init. Proc.data ch. init. Enable drive [314] AND Enable drive terminal (12) t [s] min 1 s Figure 6.11.8.2 Drive enable sequence: Main command = Digital In case of fault the reset sequence is as follows: Latch = ON Case a: 1 - Set Enable drive terminal (term. 12) = L (0V)
Page 205: Address For Bus Operation
6.11.9 Address for bus operation CONFIGURATION Set serial comm [319] Device address [408] Ser answer delay [323] Ser protocol sel [326] Ser baudrate sel The configuration modes relating to the serial communication are defined in the submenu Set serial comm. Value Standard Parameter description Factory Factory Configuration American Standard Device address Ser answer delay Ser protocol sel SLINK3 (0) SLINK3 (0) SLINK3* (0) MODBUS RTU (1) JBUS (2) Ser baudrate sel...
Page 206: Password
6.11.10 Password CONFIGURATION SERVICE [85] Pword 1 Password 2 Passwords are used by the operator to protect the parameters from unauthorized accss. Value Standard Parameter description Factory Factory Configuration American Standard Pword 1 99999 Pword 1 Protects the parameters entered by the user from unauthorized changes. It allows the reset of failure messages (Failure reset) and to change on the keypad the Control mode even when the bus functioning system has been chosen (Control mode= Bus). The password can be freely defined by the user in the form of a 5-digit combination. Proceed as follows to activate Pword 1: Select Pword 1 in the CONFIGURATION menu This indicates whether the Password is active (Enabled) or not (Disabled)
Page 207: I/O Config
6.12 I/O CONFIG TBO "B" TBO "A” integrated 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 21 22 23 24 25 26 27 28 29 30 31 32 33 34 37 38 39 40 41 42 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 ENC 1 ENC 2...
Page 208: Analog Ouputs
6.12.1 Analog Ouputs I/O CONFIG Analog outputs Analog output 1 [66] Select output 1 [62] Scale output 1 Analog output 2 [67] Select output 2 [63] Scale output 2 Analog output 3 [68] Select output 3 [64] Scale output 3 Analog output 4 [69] Select output 4 [65] Scale output 4 Value Standard Parameter description Factory Factory Configuration American...
Page 209: Figure 6.12.1.1: Option Card, Analog Output Blocks
to the Volt value defined via Max out voltage. With a scaling factor of 1 the output supplies 10V when the voltage reaches 10V on the analog input (with scaling factor and Tune value of the input= 1). See figure 6.12.2.1. With a scaling factor of 1 the output supplies 10V when the field current corresponds to Nom flux curr. With a scaling factor of 1 the output supplies 10V when a Pad value corresponds to 2047. With a scaling factor of 1 the output supplies 10V when the field current reference cor- responds to Nom flux curr. For the max. full-scale values, refer to paragraph 6.16.3 PID function 8) With a scaling factor of 1 the output is 10V when the Speed ratio = 20000. With a scale factor equal to 1, the output supplies 5 volts to the rated power given 10) by: Full load current * Max out voltage TBO integrated (pos."A") TBO card pos. B (option) Select output 3 Flux current ACOM...
Page 210: Analog Inputs
6.12.2 Analog Inputs I/O CONFIG Analog inputs Analog input 1 [70] Select input 1 [295] An in 1 target [71] Input 1 type [389] Input 1 sign [72] Scale input 1 [73] Tune value inp 1 [259] Auto tune inp 1 [792] Input 1 filter [ms] [1042] Input 1 compare [1043] Input 1 cp error [1044] Input 1 cp delay [74] Offset input 1 Analog input 2 [75] Select input 2 [296] An in 2 target [76] Input 2 type...
Page 211 Tune value inp 1 0.100 10.000 1.000 1.000 Auto tune inp 1 Auto tune Input 1 filter [ms] 1000 Input 1 compare 1042 -10000 +10000 Input 1 cp error 1043 10000 Input 1 cp delay 1044 65000 Input 1 cp match 1045 Input 1 not thr.val. (0) Input 1=thr.val (1)
Page 212 takes the value preset via keypad or RS485 or BUS, before to assign an analog input. Exception are the “PAD” parameters, where the last value on the analog input is stored when An in XX target = not assigned is executed. Input XX type Selection of input type (voltage or current input) Jumpers on the regulator card of the TPD32-EV should be fitted or removed according to the input signal used. The inputs of the device are factory set for voltage signls. Analog Input Input Signal -10 V ... + 10 V 0 - 20 mA 0 - 10 V 4 - 20 mA Analog input 1 S9 = OFF S9 = ON Analog input 2 S10 = OFF S10 = ON Analog input 3 S11 = OFF S11 = ON GD6185g Jumper fitted OFF...
Page 213 For the max. full scale values, refer to paragraph 6.16.3 PID function 4) With a scaling factor of 1.0 and Tune value inp XX=1, 10V or 20mA correspond 5) to Speed ratio = 20000. Tune value inp XX Fine tuning of the input when the max. signal does not exactly correspond to the rated value. Example see below. Auto tune inp XX Automatic fine tuning of the input. If this command is given, Tune value inp XX is auto- matically selected so that the input signal present corresponds to the max. variable value, such as the Speed base value. Two conditions are necessary for automatic fine tuning: Input voltage greater than 1 V or input current greater than 2 mA Positive polarity. The value found is automatically set for the other direction for the TPD32-EV...4B converters. Note: The automatically calculated value can, if necessary, be modified manually via Tune value inp XX. Input X filter Filtering of analog input X measurement. Offset inp XX If the analog signal has an offset or if the variable assigned to the input already has a value although there is no input signal present, this can be compensated via the Offset inp XX.
Page 214: Figure 6.12.2.1: Analog Input
From digital reference setting Select input 1 Ramp ref 1 Input 1 type -10V ... +10V Tune value inp 1 Auto tune inp 1 Ref_1+ Select input 1 Ramp ref 1 Volts An in 1 target input type Input 1 cp error Window comparator Ref_1- Scale input 1...
Page 215 How to calculate Input 1 compare and Input 1 cp error parameters: Input 1 compare = (Compare value ) * 10000 / (Full range value) Input 1 error = (Tolerance half window) 10000 / (Full range value) Example 1: Select analog input 1 to Ramp ref 1 Speed base value equal to 1500 [RPM] 10Volt or 20 mA on analog input 1 (Ramp ref 1=Speed base value). The application requires a signaling at 700 [RPM] via a digital output, with a tolerance window equal to 100 [RPM] Input 1 cp match assigned to a programmable digital output. Input 1 compare = 700 * 10000 / 1500 = 4667 Input 1 cp error = 100 * 10000 / 1500 = 666 Example 2: Select analog input 1 to Ramp ref 1 Speed base value equal to 1500 [RPM] 10Volt or 20 mA on Analog input 1 (Ramp ref 1=Speed base value). The application requires a signaling at –700 [RPM] via LAN, with a tolerance window equal to ±100 [RPM] Input 1 compare = -700 * 10000 / 1500 = -4667 Input 1 cp error = 100 * 10000 / 1500 = 666...
Page 216: Digital Outputs
6.12.3 Digital Outputs I/O CONFIG Digital outputs [145] Digital output 1 [1267] Inversion out 1 [146] Digital output 2 [1268] Inversion out 2 [147] Digital output 3 [1269] Inversion out 3 [148] Digital output 4 [1270] Inversion out 4 [149] Digital output 5 [1271] Inversion out 5 [150] Digital output 6 [1272] Inversion out 6 [151] Digital output 7 [1273] Inversion out 7 [152] Digital output 8 [1274] Inversion out 8 [629] Relay 2 [1275] Inversion relay 2...
Page 217: Figure 6.12.3.1: Digital Outputs
TBO integrated (pos.” A”) TBO card pos. B (option) Digital output 5 Inversion out 1 Inversion out 5 Digital output 1 Curr limit state Ramp + COM_DO COM_DO Digital output 6 Inversion out 2 Inversion out 6 Digital output 2 Overvoltage Ramp - COM_DO...
Page 218 = 100 % and is re-enabled when Drive I2t accum = 0. I2t motor overload alarm signal. I2t drive overload alarm signal. current threshold exceeded signal. overspeed alarm signal. frequency alarm signal. The following drive condition is signalled, via a digital output: - regulator power supply present - no alarms present The following drive condition is signalled, via a digital output: - power supply present - no alarms present - Enable signal present - three-phase network synchronisation achieved - excitation current present (only necessary if Field Loss alarm Activity is other than IGNORE) A signal is sent via a digital output to indicate whether the drive is in a data transfer via fieldbus condition (Control mode = BUS). Indicates the absence of communication by the slave with three-phase external exciter control. Active when the converter is firing the SCRs of the armature bridge. Active when the converter output current is continuous. Its value has to be con- sidered only when the armature power section of the converter is powered. Inversion out XX Reverse the digital outputs signal. Relay 2 Selection of the parameters, that are assigned to the relay contact on terminals 75 and 76 has to trip. As for an alarm signal the following are valid: Output = Low and open relay contact: Alarm Output = High and closed relay contact: No alarm See the chapters concerning the output behavior with other messages. —————— TPD32-EV ——————...
Page 219: Digital Inputs
6.12.4 Digital Inputs TBO integrated pos. “A” TBO card pos. “B” (option) Inversion out 1 Inversion out 5 Digital input 1 Digital input 5 DG1+ DG5+ DG1- DG5- Inversion out 2 Inversion out 6 DG2+ DG6+ Digital input 2 Digital input 6 DG2- DG6- Inversion out 3...
Page 220 Value Standard Parameter factory factory configuration America Standard Inversion in 3 1269 Disabled (0) Disabled (0) Enabled (1) / Disabled (0) Inversion in 4 1270 Disabled (0) Disabled (0) Enabled (1) / Disabled (0) Digital in 5 OFF (0) OFF (0) Inversion in 5 1271 Disabled (0) Disabled (0) Enabled (1) / Disabled (0) Digital in 6 OFF (0) OFF (0) Inversion in 6 1272 Disabled (0) Disabled (0)
Page 221: Speed Reference From Encoder Input (Tach Follower Function)
6.12.5 Speed reference from encoder input (Tach follower function) I/O CONFIG Encoder inputs [1020] Select enc 1 [1021] Select enc 2 [416] Encoder 1 pulses [169] Encoder 2 pulses [649] Refresh enc 1 Value Standard Parameter description Factory Factory Configuration American Standard Select enc 1 1020 OFF (0) OFF (0) OFF (0) Speed ref 1 (1) Speed ref 2 (2) Ramp ref 1 (3) Ramp ref 2 (4)
Page 222: Figure 6.12.5.2: Example Of Application Of The Encoder Reference
Speed fbk sel [414] Encoder 1 as reference Encoder 2 as reference Encoder 2 Available Not available Tacho Not available Available Armature Available Available DV0727g It is possible to set any configuration. Follow the configuration possible in the table above. Select enc 1 These parameters define which speed reference the encoder signal will reference to. Select enc 2 The OFF condition indicates that the encoder connector is not used as speed reference and then it could be used as speed feedback. (CONFIGURATION/Speed fbk sel menu). The speed reference destination choice must be done according to the speed regulator configuration (e.g. can not use Speed ref 1 with the ramp active). Encoder 1 type It defines the encoder type to the XE1 connector connected.
Page 223: Additional Speed Functions (Add Speed Funct)
6.13 ADDITIONAL SPEED FUNCTIONS (ADD SPEED FUNCT) 6.13.1 Auto capture ADD SPEED FUNCT [388] Auto capture The auto capture function enables the converter to engage a unning motor. Value Standard Parameter description Factory Factory Configuration American Standard Auto capture OFF (0) OFF (0) ON (1) OFF (0) * This function can be assigned to one of the programmable digital inputs. Auto capture When the converter is switched on, the speed of the motor is measured and the ramp output is set accordingly. The drive then runs to the set reference value.
Page 224 Value Standard Parameter description Factory Factory Configuration American Standard Enable spd adap Disabled Disabled Enabled (1) Disabled (0) Select adap type Speed Speed Speed (0) Adap reference (1) Parameter (2) Adap reference [FF] -32768 +32767 1000 1000 Adap selector 1464 Adap speed 1 [%] 200.0 20.3 20.3 Adap speed 2 [%] 200.0...
Page 225: Figure 6.13.2.1: Adaptive Of The Speed Regulator
Adap P gain 2 Proportional gain for the range from Adap speed 1 to Adap speed 2. Defined as a percentage of Speed P base. Adap I gain 2 Integral gain for the range from Adap speed 1 to Adap speed 2. Defined as a percent- age of Speed I base. Adap P gain 3 Proportional gain for the range above Adap speed 2. Defined as a percentage of Speed P base. Adap I gain 3 Integral gain for the range above Adap speed 2. Defined as a percentage of Speed I base.
Page 226: Speed Control
6.13.3 Speed control ADD SPEED FUNCT Speed control [101] Spd threshold + [FF] [102] Spd threshold - [FF] [103] Threshold delay [ms] [104] Set error [FF] [105] Set delay [ms] Two speed control messages are provided: when a particular, adjustable speed is not exceeded. when the speed corresponds to the set rference value Value Standard Parameter description Factory Factory Configuration American Standard Spd threshold + [FF] 32767 1000 1000 Spd threshold - [FF] 32767 1000 1000...
Page 227: Figure 6.13.3.1: "Speed Threshold" (Up) And "Set Speed" (Down) Messages
Spd threshold + 1000 rpm Actual spd (rpm) Spd threshold Spd threshold - 1000 rpm Threshold delay 100 ms Speed ref Set error 100 rpm Set speed Actual spd (rpm) Set delay 100 ms Figure 6.13.3.1: “Speed threshold” (up) and “Set speed” (down) messages ——————...
Page 228: Speed Zero
6.13.4 Speed zero ADD SPEED FUNCT Speed zero [107] Speed zero level [FF] [108] Speed zero delay [ms] Value Standard Parameter description Factory Factory Configuration American Standard Speed zero level [FF] 32767 Speed zero delay [ms] 65535 Speed zero thr Drive not rotating (0) Drive rotating (1) * This function can be assigned to a programmable digital output. Speed zero level Switch threshold for Speed zero level. The value applies to both rotation directions for the TPD32-EV...4B converters. Defined by the units specified in the factor function.
Page 229: Functions
6.14 FUNCTIONS 6.14.1 Motorpotentiometer FUNCTIONS Motor pot [246] Enable motor pot [247] Motor pot oper [248] Motor pot sign [249] Motor pot reset [1530] MPot Lower Limit [rpm] [1531] MPot Upper Limit [rpm] [1532] MPot Acc Time [s] [1533] MPot Dec Time [s] [1534] MPot Mode [1535] PowerOn Cfg [1536] Reset Cfg [1537] Motor pot out [rpm] The motor potentiometer function allows the speed of the drive to be adjusted by using the +/- keys on the keypad or by digital inputs. The speed is then adjusted according to the defied ramp time. Value Standard Parameter description Factory Factory Configuration American Standard Enable motor pot...
Page 230 Motor potentiometer function can be activated (Enable motor pot) by selecting “Config1” or “Config2” . They act as indicated in the figure 6.14.1.1 and 6.14.1.2 . The actual motorpot output value is shown in the Motor pot submenu of the keypad. When controlled via the keypad, the drive can be accelerated by pressing the “+” key and decelerated by pressing the “-” key. This corresponds to the commands Motor pot up and Motor pot down. Select the menu point Motor pot oper for this purpose. The motor potentiometer output can be adjusted between 0 to 100 % by setting the command Motor pot up. The motor potentiometer output can be reduced between 100 and 0 % by setting the command Motor pot down. If the command is given when the drive is already at a stop, it will not cause the reverse running of the drive. If the Motor pot up and Motor pot down commands are given at the same time, they will not change the motor pot output value. When Config2 is selected the last motor pot output value is saved when the drive is switched off or if there is a fault. When the drive is restarted, it accelerates to this speed according to the ramp set. If the command Motor pot reset is given with the drive switched off when Config1 is selected, the motor pot output value is deleted and the drive starts at zero speed, when Config2 is selected the behaviour is configured through parameter Reset cfg. If the status of the Motor pot sign command is changed while the drive is running, the drive will reverse according to the specified ramp times. Using Config1, If both Motor pot sign+ and Motor pot sign- commands are ON or OFF, the motor pot output will be set to zero. Using Config2, the motor pot output will not be set to zero. Using Config2, the output of the motor potentiometer can be active also when the drive is disabled or the ramp block is not enabled. In those case, it will not have any effect on the speed of the motor until the drive and the ramp block is enabled.
Page 231: Figure 6.14.1.1: Config 1
Min Speed Limit Speed limited Speed min amount 0 rpm Ramp ref 1 0 rpm Speed min pos 0 rpm Ramp Reference Enab multi spd Enab motor pot Ramp output (d) Motor potentiometer Speed min neg function 0 rpm Multi speed Ramp ref 2 Speed 0 rpm...
Page 232 otor pot sign - Selection of the “Counterclockwise” rotation direction when the selection is carried out via the terminal strip. The Motor pot sign - parameter is linked with the Motor pot sign + parameter via an XOR function. This means that the command (+24V) must be given only to one of the two terminals. High “Counter-clockwise” rotation direction selected. Low “Counter-clockwise” rotation direction not selected. Motor pot reset. In Config1, when the Reset command is activated and the drive is switched off, the restart begins at “Zero” speed. In this case the command is only possible with the drive switched off! In Config2, the commad is possible also when the drive is switched on and the behaviour follows the configuration of parameter Reset Cfg. Motor pot up The drive is accelerated with the preselected ramp. The setting can be carried out via keypad button, via the terminal or Bus. Motor pot down The drive is decelerated with the preselected ramp. The setting can be carried out via keypad button, via the terminal or Bus MPot Lower Limit Setting of the lower limit (RPM) of the motor pot value when Config2 is selected..
Page 233 Mpot output mon Mode:Last val Down Start In Follow mode with the Stop or FastStop command present, the Down command is simulated, i.e. the output of the Motor potentiometer function moves to lower limit with the set ramp time. If the Run command is sent the motor potentiometer output decrease is stopped and the current value used in addition to Ramp Ref 1 and Ramp Ref 2 to set the actual Ramp Ref. Mpot output mon Mode:Follow Down Start Option 2: The two operating modes are: Ramp or Fine. In Ramp mode, each time the Up or Down commands are enabled, the output of the Motor potentiometer func- tion increases or decreases with the set ramp. When the Up or Down command is removed, the last value that was reached is maintained.
Page 234 Mpot output mon Mode:Fine 1rpm 1rpm Down Behaviour of the Motor potentiometer function with the Mpot mode Ramp behaviour Stop or FastStop command present with the Control mode = Ramp parameter. Ramp Last val Ramp Follow Fine Last val Fine Follow For fine-tuning of the Motor potentiometer output value the recommended settings are Mpot Mode = Fine&Follow or Fine&Last Val. Each time they are pressed for 1 second, the speed increases by 1 rpm. For an immediate...
Page 235 and the previous reference value is maintained. The output of the Motor potentiometer function varies with the set ramp times. The previous reference value is restored when the reset command is removed. Inp Ref Zero sets Inp = 0 and Ref = 0 i.e. a definitive reference setting is performed. The output of the Motor potentiometer function varies with the set ramp times. Inp Ref Low Limit sets Inp = low lim and Ref = low lim i.e. a definitive reference setting is performed. The output of the Motor potentiometer function varies with the set ramp times. Out Zero sets Out = 0 i.e. a temporary output setting for the Motor poten- tiometer function is performed. The previous reference value is maintained. If the reset command is enabled, the output of the Motor potentiometer function continues to be = 0, if the reset command is not enabled the output of the Motor potentiometer function varies with the set ramp times. Out Low Limit sets Out = low lim i.e. a temporary setting for the output of the Motor potentiometer function is performed.The previous reference value is maintained. If the reset command is enabled, the output of the Motor potentiometer function continues to be = low limit, if the reset command is not enabled the output of the Motor potentiometer function varies with the set ramp times.
Page 236: Jog Function
6.14.2 Jog function FUNCTIONS Jog function [244] Enable jog [265] Jog operation [375] Jog selection [266] Jog reference [FF] Value Standard Parameter description Factory Factory Configuration American Standard Enable jog Disabled Disabled Enabled (1) / Disabled (0) Jog operation Jog selection Speed input (0) / Ramp input (1) Jog reference [FF] 32767 Jog + No jog forwards (0) Forwards jog (1) Jog - No backwards jog (0)
Page 237: Figure 6.14.2.1: Example Of External Activation In Jog Mode
Speed ref 1 0 rpm Start/Stop Start/Stop Stop drive Stop drive Speed ref 1 (%) Enable jog Enable jog Enabled Enabled Speed ref (d) Jog selection Jog selection Percent ref var Speed Input Speed Input Speed limits Ramp Speed Regulator Ramp ref (rpm) Jog reference 100 rpm...
Page 238: Multi Speed Function
6.14.3 Multi speed function FUNCTIONS Multi speed fct [153] Enab multi spd [154] Multi speed 1 [FF] [155] Multi speed 2 [FF] [156] Multi speed 3 [FF] [157] Multi speed 4 [FF] [158] Multi speed 5 [FF] [159] Multi speed 6 [FF] [160] Multi speed 7 [FF] [208] Multispeed sel The Multi speed function allows up to seven internally saved reference values to be called up via a digital signal. Min Speed Limit Speed limited Speed min amount 0 rpm Ramp ref 1 0 rpm Speed min pos 0 rpm...
Page 239 Value Standard Parameter description Factory Factory Configuration American Standard Enab multi spd Disabled Disabled Enabled (1) Disabled (0) Multi speed 1 [FF] -32768 +32767 Multi speed 2 [FF] -32768 +32767 Multi speed 3 [FF] -32768 +32767 Multi speed 4 [FF] -32768 +32767 Multi speed 5 [FF] -32768 +32767 Multi speed 6 [FF]...
Page 240: Table 6.14.2.1: Multi Speed Function
Multi speed sel It is the word representation of the three parameters Speed sel 1 (bit0), Speed sel 2 (bit1) and Speed sel 3 (bit2). Used to change the speed selection by changing only one pa- rameter instead of three. This allows selecting different speeds via serial line or Bus instantaneously. The table and graph below show the interaction between the selection and the corresponding reference value. Speed sel 0 Speed sel 1 Speed sel 2 REFERENCE Bit 0 Not Selected Bit 1 Not Selected Bit 2 Not Selected Ramp ref 1 Ramp ref 2 0 rpm 0 rpm...
Page 241: Multi Ramp Function
6.14.4 Multi ramp function FUNCTIONS Multi ramp fct [243] Enab multi rmp [202] Ramp selector Multi ramp fct Ramp 0 Acceleration 0 [659] Acc delta speed0 [FF] [660] Acc delta time 0 [s] [665] S acc t const 0 [ms] Deceleration 0 [661] Dec delta speed0 [FF] [662] Dec delta time 0 [s] [666] S dec t const 0 [ms] Ramp 1 Acceleration 1 [23] Acc delta speed1 [FF] [24] Acc delta time 1 [s] [667] S acc t const 1 [ms]...
Page 242 Value Standard Parameter description Factory Factory Configuration American Standard Enab multi rmp Disabled Disabled Enabled (1) / Disabled (0) Ramp selector Acc delta speed0 [FF] 32-1 Acc delta time 0 [s] 65535 S acc t const 0 [ms] 15000 Dec delta speed0 [FF] 32-1 Dec delta time 0 [s] 65535 S dec t const 0 [ms]...
Page 243: Table 6.14.4.1: Ramp Selection
specified in the factor function. Dec delta time 1 It defines together with Dec delta speed 1 the deceleration ramp 1. Defined in seconds. S dec t const 1 Defines the deceleration curve for S-shape ramp 1. Defined in ms. Acc delta speed2 It defines together with Acc delta time 2 the acceleration ramp 2. Defined by the units specified in the factor function. Acc delta time 2 It defines together with Acc delta speed 2 the acceleration ramp 2. Defined in seconds. S acc t const 2 Defines the acceleration curve for S-shape ramp 2. Defined in ms. Dec delta speed2 It defines together with Dec delta time 2 the deceleration ramp 2. Defined by the units specified in the factor function.
Page 244: Figure 6.14.4.1: Multi Ramp Selection Via Terminals
Reference Ramp Ramp inp Ramp out Enab multi rmp Single ramp Speed Multi Ramp Function Figure 6.14.4.1: Multi ramp selection via terminals Reference Ramp Enab multi rmp Single ramp Linear Ramp shape Ramp shape Speed Multi Ramp Function selection Acc delta speed 3 Dec delta speed 3 100 rpm 100 rpm...
Page 245: Speed Draw Function
6.14.5 Speed Draw function FUNCTIONS Speed draw [1017] Speed ratio [1018] Speed draw out (d) [1019] Speed draw out (%) Value Standard Parameter description Factory Factory Configuration American Standard Speed ratio 1017 +32767 +10000 +10000 Speed draw out (d) 1018 -32768 +32767 Speed draw out (%) 1019 -200.0 +200.0 Speed ratio...
Page 246: Figure 6.14.5.2: Rubber Calender Example
EXAMPLE (RUBBER CALENDER) Example Setting: MASTER = 1000 rpm 1100 rpm 1050 rpm DRIVE A DRIVE C DRIVE B AN. INPUT AN. INPUT AN. INPUT Line speed Line speed ratio 1 = +5% ratio 2 = +10% Speed Ratio = 5.25V Speed Ratio = 5.5V (10500 count) (11000 count)
Page 247: Overload Control
6.14.6 Overload control FUNCTIONS Overload contr [309] Enable overload [318] Overload mode [312] Overload current [%] [313] Base current [%] [310] Overload time [s] [1289] Motor ovrld preal. [655] Motor I2t accum [1438] Drive ovrld preal. [1439] Drive I2t accum [311] Pause time [s] Value Standard Parameter description Factory Factory Configuration American Standard Enable overload Enabled Disabled Enabled (1) / Disabled (0) Overload mode t Motor Curr limited...
Page 248 the set limits or not. I2t Motor • If Motor I2t ovrld is set to Activity = Ignore, the current is reduced from Overload current parameter value to Base current parameter value when Motor I2t accum = 100% (Overload current x Overload time) • If Motor I2t ovrld is set to Activity = Warning, the current is maintained at Overload current parameter value also when Motor I2t accum = 100% (Overload current x Overload time) Motor I2t accum is equal to 100% if (Overload current x Overload time) is reached but in any case the limit maximum is [(150% FLC)2 x 60 sec] I2t Drive...
Page 249: Table 6.14.6.1: I2T Derating
European American Derating European American Derating sizes sizes _fct sizes sizes _fct 0.85 TPD32-EV-.../...-20-2B/4B-A TPD32-EV-.../...-17-2B/4B-A-NA TPD32-EV-.../...-1200-2B-E TPD32-EV-.../...-1000-2B-E-NA 0.83 0.88 TPD32-EV-.../...-40-2B/4B-A TPD32-EV-.../...-35-2B/4B-A-NA TPD32-EV-.../...-1500-2B/4B-E TPD32-EV-.../...-1300-2B/4B-E-NA 0.87 0.80 TPD32-EV-.../...-70-2B/4B-A TPD32-EV-.../...-56-2B/4B-A-NA TPD32-EV-.../...-1700-4B-E TPD32-EV-.../...-1350-4B-E-NA 0.79 0.80 TPD32-EV-.../...-110-2B/4B-A TPD32-EV-.../...-2B/4B-A-NA TPD32-EV-.../...-1800-2B/4B-E TPD32-EV-.../...-1400-2B/4B-E-NA 0.78 0.80 TPD32-EV-.../...-140-2B/4B-A TPD32-EV-.../...-112-2B/4B-A-NA TPD32-EV-.../...-2000-2B/4B-E TPD32-EV-.../...-1500-2B/4B-E-NA 0.75 0.80...
Page 250: Figure 6.14.6.1: Overload Control (Overload Mode = Curr Limited)
Motor ovrld preal. This signal can be set on a digital output (code 65). It goes to the high level (1) when Motor I2t accum = 90 %. It goes to low level (0) when Motor I2t accum = 0. Drive I2t accum It gives a percentage definition of the integration of the rms current. 100% = trip level drive I2t. Drive I2t accum is equal to 100% if [(150% Derated Drive Current x 60 sec] is reached. Drive ovrld preal. This signal can be set on a digital output (code 66). It goes to the high level (1) when Drive I2t accum = 90 %. It goes to low level (0) when Drive I2t accum = 0. Overld available Indicates whether an overload is possible this very instant or whether this is not yet the case, due to the set cycle (Pause time not yet expired). High Overload possible Low Overload currently not possible Overload state If the Overload mode parameter is defined so that the current is not limited by the Overload control, the Overload state can be used to determine whether the current is within the set limits or not.
Page 251: Figure 6.14.6.2: Overload Control (Overload Mode= Curr Not Limited)
Overload Pause Overload Pause Waiting Overload time [310] time [311] time [310] time [311] time time [310] Overload current [312] Limits Base current [313] T current Time Overld available [406] Overload state [407] Figure 6.14.6.2: Overload control (Overload mode= curr not limited) ——————...
Page 252 Acceptable overload curves (American sizes) = 17A (-NA) = 35A (-NA) Base current = 100 % I Base current = 00 % I Base current = 25 % I 2,00 2,00 2,00 30 s Overload time 60 s Overload time Overload time 1,75 1,75...
Page 253 = 112A (-NA) Base current = 00 % I Base current = 25 % I Base current = 50 % I 2,00 2,00 2,00 Overload time Overload time Overload time 1,75 1,75 1,75 30 s 30 s 30 s 60 s 1,50 1,50 1,50...
Page 254 = 224A (-NA) Base current = 50 % I Base current = 75 % I Base current = 100 % I 2,00 2,00 2,00 Overload time Overload time Overload time 1,75 1,75 1,75 30 s 30 s 60 s 60 s 1,50 1,50 1,50...
Page 255 = 336A (-NA) = 400A (-NA) Base current = 100 % I Base current = 00 % I Base current = 25 % I 2,00 2,00 2,00 30 s 30 s Overload time Overload time Overload time 60 s 1,75 1,75 1,75 60 s...
Page 256 = 560A (-NA) Base current = 25 % I Base current = 50 % I Base current = 75 % I 2,00 2,00 2,00 Overload time Overload time Overload time 30 s 30 s 1,75 1,75 1,75 60 s 30 s 60 s 60 s 1,50...
Page 257 Acceptable overload curves (Standard sizes) = 20 ... 70A Base current = 00 % I Base current = 25 % I Base current = 50 % I 2,00 2,00 2,00 Overload time Overload time Overload time 1,75 1,75 1,75 1,50 1,50 1,50 30 s...
Page 258 Base current = 00 % I Base current = 25 % I Base current = 50 % I 2,00 2,00 2,00 Overload time Overload time Overload time 1,75 1,75 1,75 1,50 1,50 1,50 30 s 1,25 1,25 30 s 1,25 30 s 60 s 60 s...
Page 259 TPD32-690/810-1010-2B-E Overload time / (Pause time + Overload time) Overload time / (Pause time + Overload time) Overload time / (Pause time + Overload time) TPD32-690/810-1010-2B-E TPD32-500/600-1200-2B-E Overload time / (Pause time + Overload time) Overload time / (Pause time + Overload time) Overload time / (Pause time + Overload time) TPD32-500/600-1200-2B-E TPD32-690/810-1400-2B-E...
Page 260 TPD32-500/600-1500-2B-E Overload time / (Pause time + Overload time) Overload time / (Pause time + Overload time) Overload time / (Pause time + Overload time) TPD32-500/600-1500-2B-E TPD32-690/810-1700-2B-E Overload time / (Pause time + Overload time) Overload time / (Pause time + Overload time) Overload time / (Pause time + Overload time) TPD32-690/810-1700-2B-E TPD32-500/600-1800-2B-E...
Page 261 TPD32-500/600-2000-2B-E Overload time / (Pause time + Overload time) Overload time / (Pause time + Overload time) Overload time / (Pause time + Overload time) TPD32-500/600-2000-2B-E TPD32-690/810-2000-2B-E Overload time / (Pause time + Overload time) Overload time / (Pause time + Overload time) Overload time / (Pause time + Overload time) TPD32-690/810-2000-2B-E TPD32-500/600-2400-2B-E...
Page 262 TPD32-690/810-2400-2B-E Overload time / (Pause time + Overload time) Overload time / (Pause time + Overload time) Overload time / (Pause time + Overload time) TPD32-690/810-2400-2B-E TPD32-500/600-2700-2B-E Overload time / (Pause time + Overload time) Overload time / (Pause time + Overload time) Overload time / (Pause time + Overload time) TPD32-500/600-2700-2B-E TPD32-690/810-2700-2B-E...
Page 263 TPD32-500/600-2900-2B-E Overload time / (Pause time + Overload time) Overload time / (Pause time + Overload time) Overload time / (Pause time + Overload time) TPD32-500/600-3300-2B TPD32-500/600-2900-2B-E TPD32-690/810-3300-2B Overload time / (Pause time + Overload time) Overload time / (Pause time + Overload time) Overload time / (Pause time + Overload time) TPD32-500/600-3300-2B-E TPD32-690/720-1010-4B-E...
Page 264 TPD32-690/720-1400-4B-E Overload time / (Pause time + Overload time) Overload time / (Pause time + Overload time) Overload time / (Pause time + Overload time) TPD32-690/720-1400-4B-E TPD32-500/520-1500-4B-E Overload time / (Pause time + Overload time) Overload time / (Pause time + Overload time) Overload time / (Pause time + Overload time) TPD32-500/520-1500-4B-E TPD32-500/520-1700-4B-E...
Page 265 TPD32-690/720-1700-4B-E Overload time / (Pause time + Overload time) Overload time / (Pause time + Overload time) Overload time / (Pause time + Overload time) TPD32-690/720-1700-4B-E TPD32-500/520-2000-4B-E Overload time / (Pause time + Overload time) Overload time / (Pause time + Overload time) Overload time / (Pause time + Overload time) TPD32-500/520-2000-4B-E TPD32-690/720-2000-4B-E...
Page 266 TPD32-500/520-2400-4B-E Overload time / (Pause time + Overload time) Overload time / (Pause time + Overload time) Overload time / (Pause time + Overload time) TPD32-500/520-2400-4B-E TPD32-690/720-2400-4B-E Overload time / (Pause time + Overload time) Overload time / (Pause time + Overload time) Overload time / (Pause time + Overload time) TPD32-690/720-2400-4B-E TPD32-500/520-2700-4B-E...
Page 267 TPD32-690/720-2700-4B-E Overload time / (Pause time + Overload time) Overload time / (Pause time + Overload time) Overload time / (Pause time + Overload time) TPD32-690/720-2700-4B-E Overload time / (Pause time + Overload time) = 10 s. = 20 s. = 30 s.
Page 268: Figure 6.14.6.3: Example- Operating Point Of Drive
Example Motor P = 30 kW, Armature volts = 420 V, Armature current = 82 A Loadcycle The motor is overloaded for 1 s at 180 % of the rated current, then it works at the rated load for at least 5 s. Four quadrant converter. Procedure At first select the dc current according to the motor rated current. Usually it is the motor rated current. If the determined motor operating point is not below the Overload curve of the converter, the calculation should be repeated with the next larger converter size. Converter TPD32-EV-500/520-110-4B-A Diagram Base current 82 A = 0.75 110 A for05 This means that the diagram for the converters 110 A ... 185 A with a Base current = 75 % has to be considered for the calculation. Operating point Basis: rated data of the converter Overload current = 82A . 1.8 = 147.6A for06 Overload current 147.6 A Overload factor = 1.34 (of converter) 110A...
Page 269: Stop Control
6.14.7 Stop control FUNCTIONS Stop control [626] Stop mode [627] Spd 0 trip delay [ms] [628] Trip cont delay [ms] [630] Jog stop control This function is intended to help the system engineer to coordinate the AC input contactor with the drive enabling. According to the selected mode the terminals 75 and 76 drive the ON/OFF of the AC input contactor. Basically, when the drive receives the Start command the Relay 2 closes the AC input contactor, the drive waits for a certain time the AC input voltage, syncronizes itself and starts the motor. When the drive stops , the mo- tor goes to zero speed. When the zero speed is reached, the drive is disabled only when a “Spd 0 trip” delay is elapsed. Then after the “Trip cont delay” the Relay 2 opens to remove the supply from the drive. Value Standard Parameter description Factory Factory Configuration American Standard Stop mode Stop & Speed 0 Stop & Speed 0 OFF (0) Relay 75 / 76 Stop & speed 0 (1) Fast stp & spd 0 (2) Fst / stp & spd 0 (3) Spd 0 trip delay [ms] 40000 Trip cont delay [ms] 40000...
Page 270 zero speed, the converter is blocked after a timespan set by Spd 0 trip delay. The relay contact between the terminals 75/76 opens after a timespan set by Trip cont delay. Fast stp & spd 0 The Fast Stop command determines the behavior. If the Fast Stop command is present (digital or via terminal strip; f.e. with 0 V on the terminal 14) and the drive is stopped, the converter is blocked and the contact is open.When the Fast Stop command is disabled (i.e. with 24 V on the terminal 14), The converter is enabled and the contact is closed. Entering the Fast Stop com- mand, when the zero speed has been reached, the converter is blocked after a timespan set with Spd 0 trip delay. Fst / stp & spd 0 The Fast Stop and Start commands determine the behavior. When the Stop or Fast Stop commands are present and the drive is stopped, the converter is blocked and the contact is open. When the Start command is given or when the Fast Stop command is disabled, the converter is blocked and the contact is closed. When the Start com- mand is disabled or when a Fast Stop command is entered and after reaching zero speed, the converter is stopped after a timespan set by Spd 0 trip delay. The relay contact between the terminals 75/76 opens after a timespan set by Trip cont delay. Spd 0 trip delay Delay time in ms between reaching zero speed and disenabling of the converter.
Page 271: Brake Control
6.14.8 Brake control FUNCTIONS Brake control [1295] Enable Torque pr [1262] Closing speed [rpm] [1293] Torque delay [ms] [1294] Torque proving [%] [1266] Actuator delay [ms] Value Standard Parameter description Factory Factory Configuration American Standard Enable Torque pr 1295 Disabled Disabled Closing speed [rpm] 1262 Torque delay [ms] 1293 30000 3000 3000 Torque proving [%]...
Page 272: Figure 6.14.8.1: Diagram Of Control
START Torque front monitoring time T = 1 sec Brake drop out speed detection Induced current Brake release current detection Brake switch command Brake switch feedback Actuator delay Actual time opening of brake pads Ramp validation Brake drop out threshold Speed feedback Switch...
Page 273: Figure 6.14.8.2: Brake Control Diagram
by the digital output of the brake command), the input signal (Brake fbk) has not been sent in less than 1 second. If no brake feedback (Brake fbk) has been set the sequence continues without the test and no alarm is triggered. Figure 6.14.8.2: Brake control diagram —————— Instruction manual ——————...
Page 274: Current Limitation According To The Speed (I/N Curve)
6.14.9 Current limitation according to the speed (I/n curve) FUNCTIONS I/n curve [750] I/n curve [751] I/n lim 0 [%] [752] I/n lim 1 [%] [753] I/n lim 2 [%] [754] I/n lim 3 [%] [755] I/n lim 4 [%] [756] I/n speed [rpm] This function allows the changing of the current limits “In use Tcur lim + / -“ according to the motor speed, through a curve composed by six setpoints. The “I/n speed” and “I/n lim 0,1,2,3,4”are the parameters that al- low to define the curve. Value Standard Parameter description Factory Factory...
Page 275: Spec Functions
6.15 SPEC FUNCTIONS 6.15.1 Test generator SPEC FUNCTIONS Test generator [58] Generator access [59] Gen frequency [Hz] [60] Gen amplitude [%] [61] Generator offset [%] Value Standard Parameter description Factory Factory Configuration American Standard Generator access Not conn. Not conn. Not connected (0) T current ref (2) Flux ref (3) Ramp ref (4) Speed ref (5) Gen frequency [Hz] 62.5 Gen amplitude [%] 200.00 Generator offset [%]...
Page 276: Saving Parameters, Loading Default Factory Settings, Life Time
6.15.2 Saving parameters, loading default factory settings, life time SPEC FUNCTIONS [256] Save parameters [258] Load default [235] Life time [h.min] Value Standard Parameter description Factory Factory Configuration American Standard Save parameters Load default Life time [h.min] 0.00 65535.00 Save parameters Saving of parameters that are currently set by the user. This command can also be given from keypad, when “Bus” through the Control mode parameter, has been selected. Load default Loading of the default settings (“Factory” column in the parameter table).
Page 277: Signal Adaptation
6.15.4 Signal adaptation SPEC FUNCTIONS Links Link 1 [484] Source [485] Destination [486] Mul gain [487] Div gain [488] Input max [489] Input min [490] Input offset [491] Output offset [492] Inp absolute Link 2 ... 6 [553] [1218] [1227] [1236] [1245] Source [554] [1219] [1228] [1237] [1246] Destination [555] [1220] [1229] [1238] [1247] Mul gain [556] [1221] [1230] [1239] [1248] Div gain [557] [1222] [1231] [1240] [1249] Input max...
Page 278: Figure 6.15.4.1: Structure Of The Signal Adaptation
Inp absolute The input behavior can be determined with this parameter. OFF The input quantity is processed with its sign. The input quantity is processed with a positive sign (absolute value). It is possible to have a polarity change with the signs of Mul gain or Div gain. In order to write SOURCE LINK (1/6) parameter or DESTINATION LINK (1/6) parameter it is neces- sary to add to the parameter number the offset “8192” RAMP REF 1 “44” SOURCE LINK (1/2) = 44+8192 = 8236 The Links are executed with an approximate cycle time of 20 ms. They are not mainly intended to be used for regulation but to access or connect parameters otherwise not accessible. The...
Page 279: Pads
6.15.5 Pads The pads are used for the data exchange among the several components of a Bus system. They can be compared to the variables of a PLC. The figure 6.15.5.1 shows the overall structure of the system. With the help of pads it is possible for example to send information from a field Bus to an option card. All the pads can be written and read. See the several access possibilities in section 10, “Parameter list”. SPEC FUNCTIONS Pad Parameters [503] Pad 0 [504] Pad 1 [505] Pad 2 [506] Pad 3 [507] Pad 4 [508] Pad 5 [509] Pad 6 [510] Pad 7 [511] Pad 8 [512] Pad 9 [513] Pad 10 [514] Pad 11 [515] Pad 12 [516] Pad 13 [517] Pad 14 [518] Pad 15 [519]...
Page 280: Figure 6.15.5.1: Bus Pads
Pad B Bit 9 Pad B Bit 10 Pad B Bit 11 Pad B Bit 12 Pad B Bit 13 Pad B Bit 14 ***** Pad B Bit 15 * These parameters can be set on a programmable analog inputs. These parameters can be set on a programmable analog output. *** These parameters can be set on a programmable digital input. **** These parameters can be set on a programmable digital output. ***** These parameters can be set on Relay 2. Pad 0...15 General variables, 16 Bit. The Pads 0...3 can be set via analog inputs. The values of the Pads 0, 1, 4 , 5 and 6 can be set on analog outputs. Bitword pad A (B) Bitmap of the parameters Pad A (B) bit 0 up to Pad A (B) bit 15. With a parameter it is possible to read or write all the Bits inside a Word.
Page 281: Options
2. Relay 2 can be driven by means of PAD A/B bit 14. 6.16 OPTIONS 6.16.1 Option 1 OPTIONS Option 1 Menu Through this menu the assignement of Drive parameters to the virtual digital I/O (MONITOR\Virtual digital Inp-Out menu) and to the process data channels (PDC) of the field bus can be carried out. If the bus card is not present you will be prompted (inside the menu) by the message OPT1 not present. If the used bus card is not up-to-date for this management, you will be prompted (inside the menu) by the mes- sage OPT1 old version. For further and detailed information, refer to the bus interface instruction book. Starting with FW version 10.08 (10.25/10.26 for TPD32-EV-FC), internal communication between drive and installed field bus board (Profibus, CANopen, DeviceNet) is set at 2ms. The scan time for data sent by an external master is 5 to 6ms. For communication with Profibus board, the updated SBI-PDP32 board with firmware 2.400 is required. 6.16.2 Option 2 OPTIONS Option 2 Menu [425] Enable OPT2 Value Standard Parameter description Factory Factory Configuration American...
Page 282 To change the configuration: 1 - set the new value of Enable OPT2 parameter 2 - store via the Save parameters (BASIC MENU) 3 - switch-off and switch-on the drive If Enabled and the APC300 card is not present, will be generated the error: OPT2 failure code 100-98 or OPT2 failure code 100-96. When using the APC300 card (Option 2), all parameters listed in the “Opt2-A/PDC” column of Parameter List (section 10.1 and 10.2) can be accessed through the automatic asynchronous communication. Parameters listed in the High Priority Parameter List (section 10.2) can be accessed by means of the automatic synchronous communication. (See APC300 manual for more details.) If the software has detected the presence of the APC300 the parameter set of the optional card is accessible. In this case see the APC300 user manual for detailed information. —————— TPD32-EV ——————...
Page 283: Pid Function
6.16.3 PID Function OPTIONS [769] Enable PI PID [770] Enable PD PID PID source [786] PID source [787] PID source gain [758] Feed-fwd PID PID references [759] PID error [763] PID feed-back [762] PID offs. Sel [760] PID offset 0 [761] PID offset 1 [1046] PID acc time [1047] PID dec time [757] PID clamp PI controls [765] PI P gain PID [764] PI I gain PID [695] PI steady thr [731]...
Page 284: General
6.16.3.1 General The PID function has been developed for general uses which can include nip-roll, winders, unwinders, pressure control of pumps and extruders. A dancer or a load cell can be used as position/tension transducer. The inputs (with the exception of those concerning the transducers) and the outputs can be configured, they can be associated to various converter parameters. E.g. the PID output can be sent to the speed or to current regulator. The analog inputs/outputs will be sampled/updated to 2ms. The digital inputs/outputs will be sampled/updated to 8ms. PID function in the firmware can not be used when the APC300 card is present. 6.16.3.2 Inputs / Outputs Regulation Inputs/outputs PID source Sample parameter of Feed-forward normally programmed on analog input. PID feed-back Analog input of position / tension transducer (dancer/load cell). PID feed-back must be programmed on the analog input 1 (terminals 1-2) because of the input filter provided. PID offset 0 Offset analog input added to PID feed-back. Used for the adjustement of the dancer position. PID target Parameter associated with the regulator output. Normally, it will be programmed on the speed reference of the drive. PID output Analog output of the regulator. Used to carry on a reference cascade in multidrives systems. PI central v3 PID Initial value setting of the integral component of the regulator (corresponds to initial diameter). It can be programmed on an analog input. E.g. to an ultrasonic transducer used for the diameter measure of a winder/unwinder.
Page 285: Feed - Forward
6.16.3.3 Feed - Forward PID source [786] PID source [787] PID source gain [758] Feed-fwd PID Value Standard Parameter description Factory Factory Configuration American Standard PID source 65535 PID source gain -100.000 +100.00 1.000 1.000 Feed-fwd PID -10000 +10000 * This parameter can be set on an analog programmable input.. When used, the feed-forward signal represents the main reference of the regulator. Inside the regulator it will be attenuated or amplified by the PID function and sent to the output as reference signal for the drive. LEGEND: PID source Gain I/O Parameter Parameter PID source gain Feed-fwd PID...
Page 286 2. Programming example of the analog input 2 on PID source: a) Input programming on a PAD parameter Menu I/O CONFIG ————> Analog input ————> Analog input 2 ————> Select input 2 = PAD 0 b) Setting of the PAD 0 as feed-forward input: Menu OPTION ————> PID ————> PID source ————> PID source = 8695 The PID source must be set to the parameter number to which it will be associated, choosing it from paragraph 10.2 “List of high-priority parameters’ (PAD 0 has the decimal number 503). To obtain the value must be added the decimal value 8192 (fixed offset): 8192 + 503 = 8695. The full-scale of the feed-forward is limited to the value +/- 10000, which depends on the parameter set on PID source. It will be necessary the calibration through PID gain source. The measure units are those indicated in the notes at the end of the paragraph 10.2. “List of the high-priority parameters”. The feed-forward value can be read through the parameter Feed-fwd PID via keypad or serial line. Referring to the above examples 1. Programming example of the ramp output block (Parameter Ramp out) on PID source: Speeds will be converted inside the drive into RPM x 4.
Page 287: Pid Function
6.16.3.4 PID function The PID function is divided in three blocks: Feed-back input “PID reference” Proportional-integral control block “PI controls” Proportional-derivative control block “PD controls”. Figure 6.16.3.2: PID blocks description PID references [759] PID error [763] PID feed-back [762] PID offs. Sel [760] PID offset 0 [761] PID offset 1 [1046] PID acc time [1047] PID dec time [757] PID clamp Value Standard Parameter description Factory Factory Configuration American Standard PID error...
Page 288 PID error Error reading in the input of the function PID (PID clamp block output). PID feed-back Reading of feed-back value from the transducer position (dancer) or tension (load cell). PID offs. sel Offset selector added to PID feed-back. This parameter can be set on a digital program- mable input. 0 = PID offset 0 1 = PID offset 1 PID offset 0 Offset 0 added to PID feed-back. This parameter can be set on analog input , E.g. for the tension setting when a load cell has to be used as feed-back. PID offset 1 Offset 1 added to PID feed-back. PID acc time Acceleration ramp time value in seconds after the PID offset block. PID dec time Deceleration ramp time value in seconds after the PID offset block. PID clamp The clamp allows a smooth tension setting of a controlled system winder/unwinder, when the “calculation of the initial diameter” function cannot be used.
Page 289: Proportional - Integral Block
6.16.3.5 Proportional - integral block Figure 6.16.3.3: PI block description The PI block receives its input from the PID error parameter, which represents the error that must be corrected by the regulator. The PI block carries on a proportional-integral regulation, its output PI output PID after having been appropriately adapted, according to the system which it has to control, it will be used as multiplier factor of the feed-forward (Feed-fwd PID) obtaining the correct value of the speed reference for the drive (Real FF PID). The PI block will be enabled setting Enable PI PID = Enable. If Enable PI PID has been programmed on a digital input, this must be set to a high logic level (+24V). [769] Enable PI PID Value Standard Parameter description Factory Factory Configuration American Standard Menu Enable PI PID...
Page 290 [695] PI steady thr [731] PI steady delay [793] P init gain PID [734] I init gain PID [779] PI central v sel [776] PI central v1 [777] PI central v2 [778] PI central v3 [784] PI top lim [785] PI bottom lim [783] PI integr freeze [771] PI output PID [418] Real FF PID Value Standard Parameter description Factory Factory Configuration American Standard PI P gain PID 0.00 100.00 10.00 10.00...
Page 291 P init gain PID Initial proportional gain. P init gain PID operates when feed-forward is less than PI steady thr and at its overcoming, for the time set in PI steady delay or on the transition L to H of Enable PI PID for the same time. I init gain PID Initial integral gain. I init gain PID operates after the threshold PI steady thr has been overcome or on the transition L to H of Enable PI PID for the time set in PI steady delay. PI central v sel Output selector of the starting PI block. PI central v sel (0...3) selects between the 4 possible settings of the initial value of the regulator integral component (corresponding to initial diameter).
Page 292 limit. At the power up of the drive, PI output PID acquires automatically the selected value with PI central v sel multiplied by 1000. Example: If PI central v 2 = 0.5 is selected, at the start PI output PID acquires value = 500. When Enable PI PID has been enabled, the output PI output PID is, independently on the input error able to integrate its value up to the limits set with PI top limit or PI bottom limit multiplied by 1000. Example: PI top limit = 2, PI output PID max = 2000. The PI block output will be further limited from the parameter saturation Real FF PID (see corresponding parameter). As previously described, PI output PID is used as a multiplier factor of the feed-forward in order to obtain the angular speed reference of the motor. If the PID function is used to control a winder/ unwinder system, its value is inversely proportional to the roll diameter. When winding with a constant peripheral speed, the following is valid:...
Page 293: Proportional - Derivative Control Block
6.16.3.6 Proportional - Derivative control block PD P gain 1 PID PD P gain 2 PID PD P gain 3 PID Real FF PID Enable PD PID PD output PID PID error LEGEND: I/O Parameter PD D gain 1 PID PD D gain 2 PID Parameter PD D filter PID...
Page 294 PD control [768] PD P gain 1 PID [%] [766] PD D gain 1 PID [%] [788] PD P gain 2 PID [%] [789] PD D gain 2 PID [%] [790] PD P gain 3 PID [%] [791] PD D gain 3 PID[%] [767] PD D filter PID [ms] [421] PD output PID Value Standard Parameter description Factory Factory Configuration American Standard PD P gain 1 PID [%] 0.00 100.00 10.00 10.00 PD D gain 1 PID [%] 0.00 100.00 1.00...
Page 295: Output Reference
6.16.3.7 Output reference Figure 6.16.3.5: Output reference block description PD control [772] PID out sign PID [774] PID output Value Standard Parameter description Factory Factory Configuration American Standard PID out sign PID Positive (0) Bipolar (1) PID output -10000 +10000 * This parameter can be set on an analogue programmable output. PID out. sign PID Through this parameter it is possible to set the output of the regulator to be either bipolar or simply positive (clamp of negative side).
Page 296 PID target Address of the parameter which contains the value to be used as PID target. To obtain the real settable value, it is necessary to add +2000H (8192 decimal) to the parameter number. PID out scale Matching factor of PID output. Its value depends on the parameter to which the regula- tor output is addressed. Through the parameter PID target it is possible to select which point of the drive will be addressed for output signal of the regulation. The selectable parameters are those assigned as writing parameters (W or R/W) indi- cated in the paraghraph 10.2. “List of high-priority parameters’”. The units are those indicated in the notes at the end of the paragraph. Programming example of the speed reference 1 (parameter Speed ref 1) on PID target: Menu OPTION ————> PID ————> PID target ————> PID target = 8234 PID target must be set according to the number of the parameter to which it will be associated, choosing it from the paragraph 10.2. “List of high-priority parameters’” (Speed ref 1 has the decimal number 42). To obtain the value it must be added the decimal number 8192 (fixed offset): 8192 + 42 = 8234. When the ramp function has been enabled, Speed ref 1 will be automatically programmed on its output. To have it available it is necessary to set parameter Enable ramp = disable. Speed ref 1 will be set in RPM x 4, considering that PID output assumes values included between 0..10000, it is necessary to set appropriately the calibration through PID out scale.
Page 297: Function Of Calculation For Initial Diameter
6.16.3.8 Function of calculation for Initial diameter This function performs a preliminary calculation of the diameter of an unwinder/winder before starting the line. This allows better control of the system avoiding unwanted balancing of the dancer. The calculation is based on the measure of the movement of the dancer from the position of lower fullrange to its central position of work, and on the measure of angular movement of the roll during the initial phase. The function of initial diameter calculation can be carried out only when the winder/unwinder are controlled through dancer (no load cell) and the speed feed-back is carried out through encoder. The result of the calculation is assigned to the parameter PI output PID, and so it represents the multiplier factor of the feed-forward, in order to obtain the angular speed reference of the motor. Its value is universely proportional to the roll diameter. LEGEND: PID feed-back Minimum diameter after offset I/O Parameter Gear box ratio Diameter Parameter calc Diameter calc st Diameter Internal variable calculation PI output PID Speed fbk sel...
Page 298: Figure 6.16.3.7: Diameter Calculation
Diameter calc Enabling of the initial function of diameter calculation. The calculation will be enabled by setting Diameter calc = Enable. If Diameter calc has been programmed on a digital input, this must be brought to a high logic level. Positioning spd Motor speed at which the dancer is at its central working position, during the calculation phase of the initial diameter. Max deviation Value expressed in count of D/A which corresponds to the maximum shift allowed by the dancer. This value will be associated with the starting measurement of the dancer movement during the calculation of the initial diameter. During the preliminary phase of the commissioning, it is necessary to carry out the self-calibration of the analog inputs, so at the fullrange position of the dancer they will correspond, whatever was the value of the analog input, at 10000 counts. The parameter Max deviation, in order to guarantee a precise calculation of the movement, must be set at a value slightly lower. (standard Max deviation = 8000). Gear box ratio Ratio reduction between the motor and the roll (< = 1). Dancer constant It expresses the measure in mm, the total bunching of material in the dancer. Upper limit Upper limit Dancer Dancer Winder/Unwinder switch = +10000 count switch = +10000 count electrical 0...
Page 299: Procedure Of Calculation For Initial Diameter
6.16.3.9 Procedure of calculation for initial diameter The calculation is based on the measurement of the dancer movement from the lower fullrange position to its central working position, and on the measurent of the angular movement of the coil during the drawing phase. For that reason, during this period, make sure that the gear mantaining the material blocked. For this reason it is necessary to enable the regulation of the nip-roll drive with speed reference = 0. If line nip-rolls are controlled by dancers or load cells, it is necessary to carry out the diameter calculation of the winders/unwinders first, then the gear. The parameter PI central v sel must be set at 0 to avoid PI output PID being set automatically at a predefined value. Bringing the digital input programmed as Diameter calc to a high logic level (+24V) , if the drive is enabled, will start the procedures. During this phase, the parameters Enable PI PID and Enable PD PID are automati- cally disabled. The regulation verifies the signal coming from the dancer potentiometer. If this is higher than what is already set in Max deviation, the motor begins following the speed reference set in Positioning speed in order to wind the material and bring the dancer to its central position of working. The polarity of the reference assigned to Positioning speed will be winder / unwinder equal to the one working as a winder.
Page 300: Examples Of Application
6.16.3.10 Examples of application Nip-roll control with dancer Master Nip-roll Reverse Forward Dancer +10V 5Kohm -10V DRIVE DRIVE Feed-back Feed-forward (Internal ramp master drive) Line speed reference Forward +10V Reverse -10V Figure 6.16.3.8: Nip-roll control with dancer Machine data: Rated speed of slave motor Vn = 3000rpm Slave motors speed correspondent to the max. line speed = 85% Vn = 2550rpm Max. correction of the dancer = +/- 15% of the line speed = +/- 382.5rpm The slave drive must be sent the analog signals regarding line speed and the position of the dancer (whose po-...
Page 301 Input/output Set Analog input 1 as input for the wiper of the dancer potentiometer. Analog input 1 / Select input 1= PID Feed-back Set Analog input 2 as line speed input (feed- forward). To set the feed-forward on analog input, seeing that this one is not directly accessible in the list of high-priority parameters, it is necessary to pass through a supporting parameter PAD 0..PAD 15. Analog input 2 / Select input 2 = PAD 0 Set Digital input 1 as enabling input of PI block of the PID Digital input 1 = Enable PI PID Set Digital input 2 as enabling input of PD block of the PID Digital input 2 = Enable PD PID Parameters...
Page 302 The parameter Speed ref 1 will set in RPM x 4, so: PID out scale = (2550 x 4) / 8500 = 1.2 Set PI central v sel = 1. Set PI central v 1 = 1 In absence of a correction performed by the PI block of the regulator, the line speed reference (Feed-forward) must be multiplied by 1 and sent directly to the speed regulator of the drive. In this application, the regulator carries out a mono type proportional control. The correction will be indicated in percentage, according to the line speed, from 0 to the maximum. Set PI top limit and PI bottom limit so that, with max. of the dancer (max.value of the analog input 1 = PID Feed-back) and setting the proportional gain of the PI block at 15%, it will correspond to an equal proportional correction of feed-forward. For this reason set: PI top limit = 10 PI bottom limit = 0.1 Set PI P gain PID = 15% Set PI I gain PID = 0% With this configuration, having a correction proportional to the line speed, the PI block is not able to position the dancer at speed = 0. In order to do the drawing in stop conditions, it is necessary to use the PD block.
Page 303: Figure 6.16.3.9: Nip-Rolls Control With Load Cell
Nip-rolls control with load cell Line speed Nip-roll Master Reverse Forward Load cell 0..+10V Tension set -10V DRIVE DRIVE Feed-back Feed-forward (Internal ramp master drive) Line speed reference +10V Forward Reverse -10V Figure 6.16.3.9: Nip-rolls control with load cell Machine data: Rated speed of slave motor Vn = 3000rpm Slave motors speed corresponding to the max. line speed = 85% Vn = 2550rpm Max. correction of the dancer = +/- 20% of the line speed = +/-510rpm...
Page 304 Input/output Set Analog input 1 as input for the load cell signal. Analog input 1 / Select input 1= PID Feed-back Set Analog input 2 as line speed input (feed- forward). Setting the feed-forward on analog input, seeing it is not directly inserted in the list of high-priority parameters, it is necessary to pass through a supporting parameter PAD 0..PAD 15. Analog input 2 / Select input 2 = PAD 0 Set Analog input 3 as input for the tension set (PID offset 0). Analog input 3 / Select input 3 / PID offset 0 Set Digital input 1 as enabling input of the PI block of the PID Digital input 1 = Enable PI PID Set Digital input 2 as enabling input of the PD block of the PID...
Page 305 Set PID out scale so that, along with the max. analog value on Analog input 2 (Feed-fwd PID = 8500) and with Enable PI PID e Enable PD PID = disable, Speed ref 1 is the same at 2550rpm. Speed ref 1 will be set in RPM x 4, so: PID out scale = (2550 x 4) / 8500 = 1.2 Set PI central v sel = 1. Set PI central v 1 = 1 In the absence of a correction carried out from the PI block of the regulator, the line speed reference (Feed- forward) must be multiplied by 1 and sent directly to the speed regulator of the drive. This application operates by using proportional control. The correction will be indicated in percentage according to the line speed, from 0 to the maximum.
Page 306: Figure 6.16.3.10: Winder/Unwinder Control With Dancer
Winder/Unwinder control with dancer Nip-roll Winder/unwinder Reverse Forward Dancer +10V 5Kohm -10V DRIVE DRIVE Feed-back Feed-forward (Internal ramp master drive) Line speed reference Forward +10V Reverse -10V Figure 6.16.3.10: Winder/Unwinder control with dancer Machine data: Max. line speed =400m/min Rated speed of the motor winder/unwinder Vn = 3000rpm Max. diameter of the winder/unwinder = 700mm Min. diameter of the winder/unwinder = 100mm Reduction ratio motor-coil = 0.5 One pitch dancer Dancer stroke from the lower limit switch to the position of electric 0 = 160mm The drive of the winder/unwinder must be sent the analog signals regarding line speed and the position of the...
Page 307 Analog input 2 / Select input 2 = PAD 0 Set Digital input 1 as enabling input of the PI block of the PID Digital input 1 = Enable PI PID Set Digital input 2 as enabling input of the PI block of the PID Digital input 2 = Enable PD PID Set Digital input 3 as enabling input of the calculation function of initial diameter. Digital input 3 = Diameter calc Set Digital output 1 as signalling “ phase of calculation of starting diameter “.
Page 308 So: PID source Gain = (max Feed-fwd PID x 85%) / max PAD 0 = (10000 x 0.85) / 2047 = 4.153 The speed reference of the motor is set in RPM x 4, so program as follows: PID out scale = (2550 x 4) / (10000 x 0.85) = 1.2 Set PID target as 1 Speed ref 1. When the ramp function has been enabled, Speed ref 1 is not available. To keep it available it is necessary to set the parameter Enable ramp = Disable. For PID target set the parameter number to which it will be associated, choosing it from the list of paragraph 10.2. “List of high-priority parameters” (Speed ref 1 has the decimal number 42). To obtain the correct value it must be added the decimal number 8192 (fixed offset): PID source = (8192 + 42) = 8234 Set PI central v sel = 0. With this configuration, having a correction proportional to the line speed, the PI block is not able to position the dancer at speed = 0. In order to do the drawing in stop conditions, it is necessary to use the PD block.
Page 309 Vl = line speed Φ = min. diameter of the core[m] Φ = max. diameter of the core[m] R = gear reduction ratio motor-winder/unwinder So: ω / ω = Φ / Φ from which ω = (Φ / Φ ) x ω Considering that the parameters PI top lim and PI bottom lim can be seen as multiplier factors of min. and max. of the feed-forward. Multiplying the feed-forward by PI top lim = 1, gives the max. speed reference concerning the minimum diameter. Multiplying the feed-forward by PI bottom lim = 0.14, gives the min. speed reference concerning the max. diameter. This application operates by using the proportional-integral regulation. The gains of a single component will be experimentally set with a loaded machine. It is possible to begin the tests with the values below: Set PI P gain PID = 15% Set PI I gain PID = 8% Set PD P gain PID = 5% In this case, use the derivative component for forcing the regulator output during velocity changes of the system.
Page 310: Figure 6.16.3.11: Diameter Calculation
Set Gear box ratio equal to the reduction ratio between the motor and the winder/unwinder: Gear box ratio = 0.5 Set Dancer constant to the value in mm correspondent to the total accumulation of material in the dancer: WInder/Unwinder Dancer Upper limit switch = +1000 count Electrical 0 Central position of working Lower limit switch = -1000 count Gear box ratio One pitch dancer D L = 160mm Dancer constant = ( D L x 2) 2 = (160 x 2) x 2 = 640mm...
Page 311: Figure 6.16.3.12: Winder/Unwinder Control With Sensor Diameter
Use of the diameter sensor Winder/unwinder Nip-roll Dancer 0-10V +10V 5Kohm -10V DRIVE DRIVE Feed-back Feed-forward Figure 6.16.3.12: Winder/unwinder control with sensor diameter The diameter sensor can be used in case of unwinder system with automatic gear. In these cases, it is necessary to know the value of the starting diameter, in order to calculate the reference of the angular speed of the motor, before the insertion of the new core. The transducer must set in order to supply a voltage signal proportional to the roll diameter. Figure 6.16.3.13: Relation between transducer signal and coil signal Example: Φ = 90 mm transducer output = 1V Φ...
Page 312 The analog input to which the sensor is connected, must be programmed as PI central V3. The parameter PI central v sel, must be set = 3. When Enable PI PID = disable, the value of PI central V3 is written in PI output PID and used as multiplier factor of the feed-forward. As previously described in the instruction book, the setting of PI output PID depends on the diameters ratio, so the voltage signal proportional to the diameter will be automatically recalculated with the formula: PI central V3 = (Φ / Φ Where: Φ = minimum winder diameter Φ = actual diameter Setting resolution = 3 digits after the comma ( also if in PI central V3 are displayed only 2 digits after the comma). During commissioning, it is necessary to verify that the signal coming from the sensor as proportional to the diameter and that its maximum value is corresponding to 10V (carry out the autotune of the analog input). It is necessary to verify that PI top lim and PI bottom lim had been programmed ——————...
Page 313: Figure 6.16.3.14: Pressure Control For Pumps And Extruder
Pressure control for pumps and extruders Extruder Pressure transducer Feed-back 0... +10V -10V Pressure setting Feed-fwd DRIVE +10V Speed reference Figure 6.16.3.14: Pressure control for pumps and extruder Machine Data: Nominal speed of the extruder motor Vn = 3000rpm Pressure transducer 0... +10V The extruder slave drive must be sent analog signals concerning speed reference, the pressure transducer, the setting of potentiometer for pressure (supplied between 0V... -10V) and the digital commands concerning the enabling of the PID control. The regulator output must be sent to the speed reference 1. Setting of the drive: (below are only the parameters regarding the PID function) Input/output Set Analog input 1 as input for the pressure transducer. Analog input 1 / Select input 1= PID Feed-back Set Analog input 2 as input for the ramp block. The output of the ramp block must be used as speed reference.
Page 314 Parameters Set Speed base value equal to the motor nominal speed . Speed base value = 3000rpm Set PID source as Ramp output. For PID source set the parameter number to which it will be associated, choosing it from the list of section 10.2. “List of high priority parameters” (Ramp output has the decimal number113). To obtain the correct value it must be added the decimal value 8192 (fixed offset): PID source = (8192 + 113) = 8305 Set PID source Gain so that Feed-fwd PID, along with the maximum value of Ramp output (corresponding to the maximum value of the analog input 2), reaches 100% of its value = 10000. The ramp reference and its output automatically acquire their maximum value from the setting of Speed base value. Therefore it must be taken into consideration that each writing or reading of any parameter concerning the speed is defined as RPM x 4. So: PID source Gain = max Feed-fwd PID / (Speed base value x 4) = 10000 / (3000 x 4) = 0.833 Set PID target as Speed ref 1.
Page 315 In this application the regulator uses a proportional-integral type of control. The gains of the various components must be set with the load on the machine. A reference, it is possible to start the test with the values below (default values): Set PI P gain PID = 10% Set PI I gain PID = 20% Set PD P gain PID = 10% If necessary, use the derivative component for forcing the regulator output during velocity changes of the system, setting for example: PD D gain PID = 5% PD D filter PID = 20ms If not necessary, keep these parameters = 0. —————— Instruction manual ——————...
Page 316: Generic Pid
6.16.3.11 Generic PID Drive settings: (here below are reported only the ones concering the PID function) Input/output Set Analog input 1 as input of the variable which has to be regulated (Feed-back). Analog input 1 / Select input 1= PID Feed-back Set Analog input 2 as input of the offset signal (PID offset 0). Analog input 2 / Select input 2 / PID offset 0 Set Digital input 1 as input for the enabling of the PI block of the PID Digital input 1 = Enable PI PID Set Digital input 2 as input for the enabling of the PD block of the PID Digital input 2 = Enable PD PID Parameters...
Page 317 In case it would be necessary to use the drive with a provisory current higher than the rated current of the drive, it is possible to increase the above described value of PID out scale. For example, if one wants to obtain 1.5 times the size, one has to set: PID out scale = 0.2 x 1.5 = 0.3 In this case it is necessary to enable the function of overload control “Overload contr” setting correctly the values Overload current, Overload time, Base current and Pause Time. The firmware of the drive does not perform a control on the polarity of the value sent, for this reason, if it is not necessary to address the regulator output on parameters “Unsigned”, then set the PID output so that it can be positive. PID out. sign PID = Only positive The parameters “Unsigned”, for example the current limits T current lim + and T current lim -, are indicated in the “List of high priority parameters “ with the symbol “U16”. Set PI central v sel = 1. Set PI central v 1 = 0 In this configuration, when executing the transition Off / On of the parameters for the enabling of the PID func- tion, the regulator output starts from 0.
Page 318: Application Note
6.16.3.12 Application note Dynamic modification of the integral gain of the PI block In standard dancer applications, where there is not a build up of material, the PI gains are set to a constant value. Where dancers are used in conjuction with material winding, the gains are compromise between low gain set- ting at large diameter, and high gain settings at a small diameter. Using the drawing as an example, it can be seen that with a large diameter roll, the amount of material to move the dancer requires only a fraction of a turn. At a small diameter, or empty roll, the center of the roll must rotate a whole turn to move the same amount of material. Since the PI regulator is used to provide the correction in rpm to maintain the dancer position, having the gain set by a single value is inadequate when used with a winder. Figure 6.16.3.15: Example with small and large diameter Better dancer control is realized if the gain of the PI is modified dynamically based on diameter. This can be accomplished using LINKS function. In case of higher ratio diameters, PI I gain PID could be dynamically changed according to the actual diameter. At the moment this functionality has not been implemented as specific function. For example to control a winder having a diameters ratio of 1/10. The function LINK 1 is used to get a connection between the diameter and the value of the integral component of the PI block. The integral component of the regulator must have a behaviour inversely proportional to the diameter. The value of the parameter PI output PID already follows this behaviour. Infact, it changes according to the relation Φ...
Page 319: Figure 6.16.3.16: Relation Between Pi I Gain Pid And Pi I Output Pid
The LINK source must be associated to PI output PID [n 771]: Source link 1 = 8192 + 771 = 8963 The LINK destination must be associated to the value of the integral component= parameter PI I gain PID [n 764]: Destination link 1 = 8192 + 764 = 8956 The multiplier factor must be set to the value defined by the functioning tests above mentioned. Mul gain link 1 = 40 It will be necessary to set: Div gain link 1 = 1000 Input max link 1 = 1000 Input min link 1 = 100 Input offset link 1 = 0 Output offset link 1 = 0 Input absolute link 1 = OFF The value 1000 is defined by PI top lim which will be in this case = 1 (correspondent to a maximum value...
Page 320: Figure 6.16.3.17: General Description Of The Pid Blocks
Figure 6.16.3.17: General description of the PID blocks —————— TPD32-EV ——————...
Page 321: Torque Winder Function
6.17 TORQUE WINDER FUNCTION The center wind function inside the TPD32-EV converters is used to control winders and unwinders whose ten- sion regulation is carried out via an open or closed loop control. Apart from calculation functions for torque, diameter, compensation and Taper tension, the system foresees the calculation of the motor speed reference. Such function allows to use the drive on the four regulation quadrants controlling both winders and unwinders, and to control the motor with a peripheral speed proportional to the diameter in case of a break of the wound material. The torque is adjusted according to the motor flux, thus meaning that the system is suitable to control motors with a constant torque-power ratio. The closed loop regulation foresees an analog input for the loading cell 0…10V, 0…20mA, 4…20mA. The output of the center wind function is sent directly to the current limits; the specific parameters T current lim +/- and the limits set by the programmable overload function are anyway active in order to protect both the in- verter and the motor; among the three possible settings the one with the lowest value is always the most important. Input / Output Line spd source Line speed sampling parameter. It is used exclusively for the diameter calculation. The speed threshold, Ref speed thr, under which the calculation procedure is blocked, refers to Ref line speed. It can be programmed as analog input or encoder input. Ref spd source Line reference sampling parameter. It is used exclusively for the calculation of: - the inertia compensations - the line speed reference. It can be programmed as analog input or encoder input. Analog inputs Tension ref Per cent tension reference; 10V (20mA) = 100%.
Page 322: Diameter Calculation
Diam preset sel 1 MSD digital input; preselection of the starting diameter. Diam reset Reset of the calculated diameter. Taper Enable Enabling of the Taper function. Speed match Coil “launching” phase command for automatic switching. Line acc status Active acceleration. Line dec status Active deceleration. Line fstp status Fast deceleration. The last three parameters are inputs sending to the drive the status of the line speed: they are used when the internal calculation procedure for the line acceleration is disabled. Speed demand En Enabling of the speed reference calculation. Closed loop En Enabling of the closed loop control. Digital outputs Diameter reached Indication: the diameter threshold has been overcome.
Page 323 Value Standard Parameter description Factory Factory Configuration American Standard Roll diameter [m] **** 1154 0.000 32.000 Line speed [%] 1160 0.00 200.00 Ref line speed [%] 1286 0.00 200.00 Diam calc Dis 1161 ON (1) ON (1) ON (1) / OFF (0) Diam inc/dec En 1205 Enabled (0) Enabled (0) Enabled (1) / Disabled (0)
Page 324 Maximum diameter Value of the maximum diameter in [m]. Line spd source Number of the sampling parameter for the line speed. In order to obtain the real number to be set, it is necessary to add +2000H (8192 decimal) to the parameter number. Programming example for the encoder 1 (connector XE1) on Line speed source: OPTION Menu ————> Torque winder ————> Diam calculation ————> Line speed source = 8619 Paragraph 10.2. “List of the high priority parameters’ shows that Enc 1 speed has the decimal number 427. In order to obtain the value to be entered it is necessary to add 8192 decimal (fixed offset): 8192 + 427 = 8619 Programming example for the analog input 2 on Line speed source: input programming on a PAD parameter I/O CONFIG Menu ————> Analog input ————> Analog input 2 ————> Select input 2 = PAD 0 setting of PAD 0 as a line speed input: OPTION Menu ————> Torque winder ————> Diam calculation ————> Line speed source = 8695 Paragraph 10.2. “List of the high priority parameters’...
Page 325 When an analog input is set on a PAD parameter, its maximum value is + / - 2048, therefore in order to have Line speed = 100%: Line speed gain = [32768 x 16384 / (2048 x 8) – 1] = 32767 (In order to obtain a fine tuning it is necessary to carry out the self tuning procedure of the analog input). Ref spd source Ref speed gain Their functions are similar to Line speed source and Line speed gain. They can set the signal used for the calculation of the inertia compensations and of the speed reference. With the exception of particular conditions, for example a difference between the line speed and the speed reference due to the presence of a loop on the material, such values are set on the same source with the same gains. Base omega Value in [rpm] corresponding to the maximum angular speed of the winder/unwinder (motor shaft side). Line speed thr Line speed detecting threshold in %. When “Ref line speed” is lower than “Ref speed thr” the diameter calculation is stopped. The diameter is kept at a constant value. When “Ref line speed” overcomes the thresh- old, the diameter calculation is enabled with an initial filter corresponding to Diam init filter for the time set in Diam stdy delay. At the end of this time the filter will be set to Diam filter. Diam filter Filter on the diameter calculation in [ms].
Page 326: Torque Calculation
6.17.2 Torque calculation The torque calculator is made of three blocks: Torque calculation according to the winder/unwinder ray and to the set tension: C = T x r Calculation of the static, dynamic and inertial compensations If the Taper function is enabled, the calculation of the tension curve is made according to the ray. The tension and Taper reduction references can be sent via an analog input, serial line or field bus. The calculation of the angular acceleration, necessary to the inertial compensations, can be carried out through asuitable internal function or by stating via three digital inputs the acceleration, deceleration and fast deceleration conditions. The connection to the PID function belongs to the compensation block. Such connection is necessary when a closed loop tension control with loading cell is carried out. The calculation result is sent directly to the drive current limits and can be monitored in the parameters In use Tcur lim + and In use Tcur lim – of the LIMITS menu. The standard parameters T current lim +/- and the limits set by the programmable overload function are anyway active in order to protect both the inverter and the motor; the setting with the lowest value is always the most important. It is also possible to set a specific current limit for the coil “launching” function during an automatic switching. The outcoming tension value and that of the calculated torque current can be monitored on the analog outputs. OPTIONS Torque winder Torque calculat [1180] Tension ref [%] [1181] Tension scale [%] [1194] Act tension ref [%] [1193] Torque current [%] Value...
Page 327: Compensations And Closing Of The Tension Loop
6.17.2.1 Compensations and closing of the tension loop OPTIONS Torque winder Torque calculat Comp calculat [1183] Int acc calc En [1182] Time acc/dec min [s] [1212] Acc/dec filter [ms] [1184] Line acc [%] [1185] Line dec [%] [1186] Line fast stop [%] [1188] Line acc status [1189] Line dec status [1190] Line fstp status [1171] Variable J comp [%] [1172] Constant J comp [%] [1192] Act var J comp [%] [1191] Act const J comp [%] [1173] Mat width [%]...
Page 328: Figure 6.17.1: Acceleration And Deceleration Indication
Int acc calc En Enabling of the calculation of the coil acceleration. If enabled this function carries out the calculation of the angular acceleration inside the drive. In this case it is necessary to set just the value of Time acc/dec min. If disabled, it is necessary to set the parameters Line acc %, Line dec % , Fast stop % and Time acc/dec min and to supply the corresponding status indication to the digital inputs. Time acc/dec min Time in [s] corresponding to the lower acceleration, deceleration and fast deceleration time. Acc/dec filter Filter in [ms] on the calculation of the acceleration inside the drive. Line acc % Acceleration time as a percentage of Time acc/dec min. Ex: Acceleration = line deceleration = 10s Fast deceleration (fast stop) = 5s Time acc/dec min = 5s Line acc % = (5 / 10) x 100 = 50% Line dec % Deceleration time as a percentage of Time Acc/dec min.
Page 329 Constant J comp Compensation of the fixed section (motor, reducer,pin) as a percentage of the drive rated current. As for tuning see the paragraph Application example. Act var J comp Monitor for the active compensation of the variable section as a percentage of the drive rated current. Act const J comp Monitor for the active compensation of the fixed section as a percentage of the drive rated current. Mat width Width of the wound material as a percentage of the maximum width. Static f Compensation of the static frictions as a percentage of the drive rated current. As for tuning see the paragraph Application example. Dinamic f Compensation of the dynamic frictions as a percentage of the drive rated current. As for tuning see the paragraph Application examples. Static f Zero By setting the parameter on “Enabled”, the friction compensation is completely inserted for all speed values. When it set as “Disabled”, the static friction compensation is com- pletely inserted with Ref line speed = 1.5%. Act comp Monitor for the active compensations (it sums up the static, dynamic and inertial fric- tions) as a percentage of the drive rated current.
Page 330: Taper Function
6.17.2.2 Taper function OPTIONS Torque winder Torque calculat Taper function [1176] Taper enable [1177] Init diameter [m] [1178] Final diameter [m] [1180] Tension ref [%] [1179] Tension red [%] [1194] Act tension ref [%] Value Standard Parameter description Factory Factory Configuration American Standard Taper enable 1176 Disabled (0) Disabled (0) Enabled (1) / Disabled (0) Init diameter [m] 1177 0.000 32.000...
Page 331: Calculation Of The Speed Reference
6.17.3 Calculation of the speed reference OPTIONS Torque winder Speed demand [1215] Speed demand En [1201] Winder side [1202] W gain [%] [1195] Speed match [1200] Spd match gain [%] [1196] Spd match acc [s] [1197] Spd match dec [s] [1203] Spd match compl [1216] Spd match torque [%] [1199] W offset [rpm] [1198] Offset acc time [s] [1210] W target [1217] W reference [rpm] [1256] Jog TW enable [1255] Jog TW speed [%] The calculation and control of the reference for the motor angular speed allow to use the drive on the four regulation quadrants both with a winder and unwinder control and to control the motor with a peripheral speed...
Page 332 Speed demand En Speed reference calculation enabled. Winder side Selection of the winding/unwinding side: 0 = up, 1 = down W gain Setting of the speed reference gain used to saturate the loop. Parameter as a percentage of the increasing/decreasing value of the angular speed reference. Speed match Command of the coil “launching” phase for an automatic switching. Spd match gain Setting of the speed reference gain during the launching phase, 100% corresponds to a peripheral speed equal to the line speed. Spd match acc Motor acceleration time during the launching phase, in [s]. Spd match dec Motor deceleration time in [s] if during the launching phase a stop command is given. Spd match compl Indication of a completed launching ramp, if it is programmed on a digital output it can be used to state that the coil can be changed. Spd match torque Setting of the torque current during the launching and change phase. The parameter is given as a percentage of the drive rated current. W offset Offset setting on the speed reference for the initial phase of the winder/unwinder when the line is stopped. The parameter is given in [rpm].
Page 333: Figure 6.17.3: Operative Sequence Of The Functioning Status
Control of the speed reference In order to calculate the speed reference during the different functioning phases of the machine, a status logic has been developed. The status sequence and the operativeness is described in the figure 6.17.3. Status 1 (default) Int acc time = 0 Int acc time = 0 Int dec time = Spd match dec Int dec time = 0 Int offset acc time = Offset acc time Int offset acc time = 0 Int w offset = 0 Int w offset = W offset...
Page 334 Status 3: The system reaches this status if the command Speed match = 1 and the Start command are given. Starting from a Stop condition, if these commands are given, the motor speed reference is set with:W refer- ence = [± Line speed x (Min dia ÷ Roll dia) ± (W gain % * W offset)] x Spd match gain where W offset is forced to 0 with a ramp time set to Spd match acc. If during a Status 3 functioning period the command Speed match is set at zero, the Status 4 is forced. If during a Status 3 functioning period the system receives a Stop command (Start drive = 0), the Status 5 is forced. Status 4: The system reaches this status if starting from the Status 3 the command Speed match is set at zero. It usually happens simultaneously with the cutting and coil change command.
Page 335: Figure 6.17.4: Functioning With Jog Tw Enable
Status 6: The system reaches this status when the parameter Jog TW enable is enabled and the Start command has been given. The Jog command is used on unwinders in order to bring the coil material till the first nip roll. See figure 6.17.4. Int acc time = Spd match acc Int dec time = Spd match dec W reference = f (Jog T W speed, ) Jog T W enable = 1 Start (drive) = 1 Status 1 Status 6 (default)
Page 336: Typical Connection Diagrams
6.17.4 Typical connection diagrams Figure 6.17.5: Winder with an automatic switch and a closed loop tension regulation —————— TPD32-EV ——————...
Page 337: Figure 6.17.6: Winder With An Automatic Switch And A Closed Loop Tension Regulation
TPD32 (Winder motor) 1,5m DEII From encoder of the Nip roll Figure 6.17.6: Winder with an automatic switch and a closed loop tension regulation (Interface card of the second encoder) —————— Instruction manual ——————...
Page 338: Figure 6.17.7: Winder With An Automatic Switch And A Closed Loop Tension Regulation
I/O expansion card on TPD32-EV winder motor (connector XBA) DRIVE REGULATION BOARD Analog outputs Digital outputs Digital inputs + 24 V Figure 6.17.7: Winder with an automatic switch and a closed loop tension regulation (I/O expansion card) —————— TPD32-EV ——————...
Page 339: Figure 6.17.8: Winder With An Automatic Switch And A Closed Loop Tension Regulation
I/O expansion card on TPD32-EV winder motor (connector XBB) DRIVE REGULATION BOARD Analog outputs Digital outputs Digital inputs + 24 V Figure 6.17.8: Winder with an automatic switch and a closed loop tension regulation (I/O expansion card) —————— Instruction manual ——————...
Page 340: Control Logic
6.17.5 Control logic This chapter describes the most common logic sequences: Diameter initialization Initial phase Automatic switch Coil stop Jog function Diameter initialization This sequence is carried out before the starting of a winder/unwinder both with a coil initial phase when the line is stopped and during an automatic switching. The diameter value set in Roll diameter depends on the parameters Diam preset 0, 1, 2, 3 and on Diam preset sel. If 2-4 different values of the starting diameter have been set, the selection has to be carried out via some programmed digital inputs such as Diam preset sel 0 and Diam preset sel 1, or via the parameter Diam preset sel. If the value of the starting diameter is set via an analog input, set Diam preset sel = 3. Enable the parameter Diam reset for a time longer than 20ms. Reset the digital input status before the start. Initial phase This sequence is carried out in order to start the initial phase with a stopped line. Diam reset Start (drive) Torque winder En Figure 6.17.9: Initial phase with a stopped line...
Page 341: Automatic Switching
Automatic switching This sequence carries out an automatic switching between two coils during a winding/unwinding period. Diam reset Torque winder En Speed match Start (drive) Spd match compl (digital output) Diam calc Dis Figure 6.17.10: Automatic switching between two coils during a winding/unwinding period a) Commands referring to the old coil: During the star rotation phase it is advisable to disable the diameter calculation of the coil functioning as Diam calc dis = 1 in order to avoid errors in the diameter calculation. b) Commands referring to the new coil: Initialize the diameter value as stated above. Enable the command Speed match, Torque winder en and give the start command to the drive. The motor will increase the coil speed till a peripheral speed has been reached which corresponds to the line speed for Spd match gain with the ramp set to Spd match acc. After reaching such speed, the drive indicates the end...
Page 342: Jog Function
Diam calc Dis Start (drive) Speed = 0 Torque winder en Figure 6.17.11: Coil stop after the automatic switching Jog function This sequence is used in particular on unwinders in order to bring the coil material till the first nip roll. Diam reset Diam calc Dis Jog T W enable Start (drive) Winder side W reference Figure 6.17.12: Jog function to prepare the machine Initialize the diameter value as stated above.
Page 343: Application Example
6.17.6 Application example Open loop winder/unwinder control Nipp roll Forward Winder/unwinder Reverse Down Line speed (nip roll motor) Drive Drive +10V Wind/unwind Winder side (up/down) Diam reset Tension setting +24V (Internal ramp of the master drive) Line speed reference +10V Forward -10V Reverse Machine data: Maximum line speed=400m/min...
Page 344 PROGRAMMING OF ANALOG INPUTS ANALOG INPUT 1 Tension ref Tension reference in %;10V (20mA)=100% I/O CONFIG Menu ————> Analog input ————> Analog input 1 ————> Select input 1 Tension ref: ANALOG INPUT 2 If the parameter Line spd source has to be set on an analog input, as this parameter is not listed among the high priority parameters, it is necessary to pass through a support parameter PAD0…PAD15. Line spd source: 10V (20mA)=100% Programming of the analog input 2 on PAD 0: I/O CONFIG Menu ————> Analog input ————> Analog input 2 ————> Select input 2 = PAD 0 ANALOG INPUT 3 If the parameter Ref spd source has to be set on an analog input, as this parameter is not listed among the high priority parameters, it is necessary to pass through a support parameter PAD0…PAD15. Ref spd source: 10V (20mA)=100% Programming of the analog input 2 on PAD 1: I/O CONFIG Menu ————> Analog input...
Page 345 DIGITAL INPUT 3 Winder side Selection of the winding/unwinding side: in case the selection is carried out via a digital input: 0 =UP, 1 = Down DIGITAL INPUT 4 Diam reset Diameter reset. When this parameter is enabled, the diameter gets the starting value selected with Diam preset sel. If 2-4 different values of the starting diameter have been set, the selection has to be carried out via some programmed digital inputs such as: Diam preset sel 0- Diam preset sel 0 If the value of the starting diameter is set via an analog input, set Diam preset sel = 3. In case of a winder control, it is necessary to give a reset command every time a coil change is performed by setting the minimum diameter value (winder empty diam.) In case of an unwinder control, it is necessary to give a reset command every time a coil change is performed by setting the maximum diameter value(winder maximum diam.). Enable the parameter Diam reset for a time longer than 20ms. Reset the digital input status before the start DIGITAL INPUT 5 Diam preset sel 0 DIGITAL INPUT 6 Diam preset sel 1 In case of a system with a winder or unwinder control, it is possible to set in Diam preset 0 the value of the starting diameter; for the winder control a minimum diameter, for the...
Page 346 Setting of PAD 0 as a line speed input: OPTION Menu ————> Torque winder ————> Diam calculation ————> Line speed source = 8695 Line speed gain Calibration value of the line speed. Its programming depends on the sampling parameter of the line speed; it is used to get “Line speed” = 100% of its maximum value. The calculation of Line speed gain must be carried out with the formula: [32768 x 16384 / (maximum value of the sampling parameter x 8)] -1 When this analog input is set on a PAD parameter, its maximum value is + / - 2048, therefore to have Line speed = 100%: Line speed gain = [32768 x 16384 / (2048 x 8) – 1] = 32767 (A fine tuning can be obtained by carrying out the self tuning procedure of the analog input). Ref spd source Sampling parameter number relating to the line speed reference. In order to get the real number to be set it is necessary to add +2000H (8192 decimal) to the parameter number. Setting of PAD 0 as a line speed input: OPTION Menu ————> Torque winder ————> Diam calculation ————> Ref speed source = 8695 Ref speed gain Gauging value of the line speed reference. The relative setting depends on the sampling parameter of the line speed reference and is used to obtain “Line speed” = 100% at its peak.
Page 347 Base omega Value in [rpm] corresponding to the maximum angular speed of the winder/unwinder (motor shaft side). Vp=π x Φmin x ω x R where : Vp= peripheral speed Φmin=winder minimum diameter (mm) ω = motor angular speed R =reduction ratio ω=Vp/ π x Φmin x R=400/(3.14 x 0.1 x 0.5)=2547rpm Base omega =set 2547rpm. Ref speed thr Line speed detecting threshold in %. When “Line speed” is lower than “Line speed thr” the diameter calculation is disabled. When “Line speed” is higher than the threshold, the diameter calculation is enabled with an initial filter corresponding to Diam init filter for the time set in Diam stdy delay. At the end of this time the filter is set to Diam filter. Maximum line speed =400m/min . Line speed thr=5% (the diameter calculation is automatically enabled at 20m/min). Setting of the parameters in the SPEED DEMAND menu PARAMETERS OPTION Menu ————> Torque winder...
Page 348 W reference: It is possible to use it as a monitor for the speed reference. Setting of the parameters in the COMP CALCULATION menu OPTION Menu ————> Torque winder ————> torque calculation ————> comp calculation Static f: Compensation of the static frictions as a percentage of the drive rated current · Check that the parameters Static f and Dinamic f=0 · Set the tension (tension ref)=0 · The diameter calculation function is blocked (enable the programmed digital input as Dis diam calc) · Operations to be carried out without line reference, jog function and materials on the machine (the compensation of the static frictions is completely entered only when the line speed is higher than 1.5%). · Stopped winder/unwinder motor within the current limit (In use t curr lim+/-=0) · Gradually increase the value of Static f. The motor will start rotating. Set a suit- able value so that the winder/unwinder can rotate with a speed near to the zero (it must always be within the current limit. The led Ilim on the keypad is lighted) Dynamic f: Compensation of the dynamic frictions as a percentage of the drive rated current...
Page 349 Acc/dec filter Filter in [ms] on the acceleration calculation inside the drive Set =30 msec Mat width Width of the wound material as a percentage of the maximum width. Set =100% Constant J comp Compensation of the fixed section (motor, reducer,core) as a percentage of the drive rated current. Increase the value till the motor can increase the speed following the line reference. During this phase the converter has always to be within the current limit. · Diameter calculation function disabled (enable the programmed digital input as Dis diam calc) · Operations to be carried out without material on the machine, · Install the empty winder (check that the parameter Roll diameter= min. diam). Check that the parameters Constant J comp- Variable J comp=0 · Set the tension (tension ref)=0 · Minimum jog function and line reference · Carry out some changes on the line reference. Increase gradually the value of the parameter Constant J comp till the winder/ ·...
Page 350 Closed loop winder/unwinder control with loading cell Nipp roll Forward Winder/unwinder Reverse Down Load cell 0...+10V Feed-back Drive Drive Line speed (nip roll motor) Wind/unwind Winder side (up/down) Diam reset +10V Enable PI-PD PID (Internal ramp of +24V the master drive) Tension setting Line speed reference +10V Forward...
Page 351 ANALOG INPUT 3 Pid feed back Input of the loading cell;10V (20mA)=100% I/O CONFIG Menu ————> Analog input ————> Analog input 3 Pid feed back Closed loop En Closing of the tension loop enabled (to be used with a loading cell). Set the parameter Closed loop En=enable Closed loop comp Monitor for the present compensation on the output of the PID regulator used for the loop closing. DIGITAL INPUT Programming of a digital input to enable the PID function I/O CONFIG Menu ————> digital input ————> digital input 7:enable PI-PD PID Setting of Pid parameters Set Pid Source as PAD 1. Pid source=(8192+504)=8696 PARAMETERS OPTION Menu ————> PID ————> Pid source ————> Pid source=8695 Set PAD 1 =10000 (Pad 1 is in the “Special function” menu)
Page 352 It is possible to start the tests with the values below : set PI P gain PID=10% set PI I gain PID=4% set PD P gain PID=5% set PD D gain PID=0% PD D filter PID=20msec Set PI central vsel=1 Set PI central v 1=0 With this configuration, when the switching ON/OFF of the parameters enabling the PID function is carried out, the regulator output starts from 0. Before enabling the PID regulator and the loop closing it is necessary to check the matching between the set tension and the tension measured by the loading cell. The loading cell has to be tuned in order to have an analog output =10V connected to the maximum tension on the required material. With a loaded machine start the winder/unwinder by setting a tension of 50%. Check the values of the parameters Act tension ref (0 ¸ 100%, tension set in the Torque winder menu) and Pid feedback (0 ¸ 10000, loading cell feedback in the PID menu). The two values must be the same. If not, act on the parameter Tension scale till the two parameters reach the same values.
Page 353: Provisions
Provisions In order to make the commissioning procedure easier and uniform, the system contains a clause referring to the speed and torque directions to be respected: As a general rule the winder speed and the torque direction are considered positive with a upper winding side. All the possible system configurations stated in the examples below refer to this clause. The polarity of the line speed reference is not important, because the system states the output reference polarity only according to the parameters Wind/unwind and Winder side. 1. Drive used as a winder – winding side = up Nip roll Winder T[+] W[+] Wind/unwind = Winder Winder side = Up DRIVE Line speed Figure 6.17.13: Drive used as a winder – winding side = up If the speed demand function is used, the system creates a positive speed reference; it is therefore necessary to connect the motor so that, with this polarity, the coil winds the material starting from the upper side. The wind- ing torque is positive.
Page 354: Drive Used As A Winder - Winding Side = Down
2. Drive used as a winder – winding side = down Nip roll Winder T[-] W[-] Wind/unwind = Winder Winder side = Down DRIVE Line speed Figure 6.17.14: Drive used as a winder – winding side = down If the speed demand function is used, the system creates a negative speed reference; it is therefore necessary to connect the motor so that, with this polarity, the coil winds the material starting from the lower side. The wind- ing torque is negative.
Page 355: Drive Used As An Unwinder - Unwinding Side = Down
4. Drive used as an unwinder – unwinding side = down Nip roll Unwinder T[-] W[+] Wind/unwind = Unwinder Winder side = Down DRIVE Line speed Figure 6.17.16: Drive used as an unwinder – unwinding side = down If the speed demand function is used, the system creates a positive speed reference; it is therefore necessary to connect the motor so that, with this polarity, the coil unwinds the material starting from the lower side. The unwinding torque is negative.
Page 356: Block Diagram
6.17.7 Block diagram —————— TPD32-EV ——————...
Page 357 —————— Instruction manual ——————...
Page 358 —————— TPD32-EV ——————...
Page 359 —————— Instruction manual ——————...
Page 360: Drivecom
6.18 DRIVECOM The DRIVECOM profile #21 “Power transmission,” defines the behavior of the drive if this is operated via the INTER- BUS-S field bus. The DRIVECOM menu of the TPD32-EV converter provides functions that were defined in the above standards and which are required to operate a motor with the converter. The TPD32-EV converters, however, have a considerably greater range of functions than is defined here. Apart from a few exceptions the parameters provided in this menu are described somewhere else in detail. We will therefore restrict this description to the Parameters function. See section 10, “Parameter list” and the above standard for further information on the parameters. When operating from a Bus, the parameters in the Drivecom group can also be accessed using the format and index specified in the above standard. 6.18.1 Control word, status word, malfunction code DRIVECOM [57] Malfunction code [55] Control word [56] Status word Value Standard Parameter description Factory Factory Configuration American Standard Malfunction code Control word 65535 Status word 65535 Malfunction code Malfunction code according to DRIVECOM specification (Mandatory functions)
Page 361: Speed
Status no.1 Drive disabled Status no.2 Drive enabled & start; No Alarms active Status no.3 Drive enabled & start; Warning active Status no.4 Drive disabled; Warning active; start not possible Status no.5 Drive disabled; Warning active; start possible Status no.6 Drive disabled; Fault active (alarm set as activity > Warning) Status no.7 Drive enabled &...
Page 362: Speed Limitation
Speed input var 1st ramp reference value. The value to be entered is based on the factor function Speed ref var 1st speed reference value. The value to be entered is based on the factor function Act speed value Speed actual value in the unit specified in the factor function. Speed base value The Speed base value is given in the unit specified in the factor function. It is the base value for all speed values given as a percentage (reference values, adaptive speed regulation ...). A change in this parameter is only possible when the drive is disabled. (Enable drive = Disabled). Speed input perc 1st ramp reference value. Defined as a percentage of the Speed base value Percent ref var 1st speed reference value. Defined as a percentage of the Speed base value Act percentage...
Page 363 values (see Figure 6.4.2.1). If the Speed max amount is changed, the Speed max pos and Speed max neg parameters are set to the same value. If one of these two param- eters is changed later, the last change is valid. The current value for positive rotation (clockwise) is shown in the display of the keypad. The value to be entered is based on the factor function. Speed min pos Defines the minimum speed for the clockwise rotation of the motor. A lower value than the defined value is not possible, regardless of the reference value. The function has an effect on the input of the ramp (see Figure 6.4.1.1). The value to be entered is based on the factor function. Speed max pos Defines the maximum speed for the clockwise rotation of the motor. The function has an effect on the input of the speed regulator, and therefore takes into consideration the reference value that comes from the ramp as well as those that are entered directly (see Figure 6.4.2.1). The value to be entered is based on the factor function. Speed min neg Defines the minimum speed for the anti-clockwise rotation of the motor (with TPD32- EV...4B...). A lower value than the defined value is not possible, regardless of the refer- ence value. The function has an effect on the input of the ramp (see Figure 6.4.1.1). The value to be entered is based on the factor function. Speed max neg Defines the maximum speed for the anti-clockwise rotation of the motor (with TPD32- EV...4B...). The function has an effect on the input of the speed regulator, and therefore takes into consideration the reference value that comes from the ramp as well as the those that are entered directly (see Figure 6.4.2.1). The value to be entered is based on the factor function. —————— Instruction manual ——————...
Page 364: Acceleration / Deceleration
6.18.4 Acceleration / Deceleration DRIVECOM Acceleration [21] Acc delta speed [FF] [22] Acc delta time [s] Deceleration [29] Dec delta speed [FF] [30] Dec delta time [s] Quick stop [37] QStp delta speed [FF] [38] QStp delta time [s] Value Standard Parameter description Factory Factory Configuration American Standard Acc delta speed [FF] Acc delta time [s] 65535 Dec delta speed [FF] Dec delta time [s] 65535 QStp delta speed [FF]...
Page 365 Qstp delta time Is defined in seconds. If “0 s” is entered, the ramp output follows the reference value directly. Quick stop Activates the Quick stop ramp to stop the Drive. The acceleration of the drive is defined as a quotient of the Acc delta speed and Acc delta time parameters. It is the same for both rotation directions of the motor. The deceleration of the drive is defined as a quotient of the Dec delta speed and Dec delta time parameters. It is the same for both rotation directions of the motor. The Quick stop function provides a second deceleration ramp for braking the drive to halt in the event of an emergency. The deceleration of the drive using the Quick stop function is defined as a quotient of the Qstp delta speed and Qstp delta time. It is the same for both rotation directions of the motor. This function is only available via the serial interface or BUS. —————— Instruction manual ——————...
Page 366: Factor Function
6.18.5 Factor function DRIVECOM Face value fact [54] Face value num [53] Face value den Dimension fact [50] Dim factor num [51] Dim factor den [52] Dim factor text The factor function contains two factors, the Dimension factor and Face value factor. They are both expressed as fraction numbers. The dimension factor enables the drive speed to be defined in a machine-related dimension, e.g. kg/h or m/min. Further information and examples are given in the section on the Configuration menu. Value Standard Parameter description Factory Factory Configuration American Standard Face value num 32767 Face value den 32767 Dim factor num 65535 Dim factor den...
Page 367: 7- Maintenance
7.1 CARE The TPD32-EV converters must be installed according to the relevant installation regulations. They do not require any particular care. They should not be cleaned with a wet or moist cloth. The power supply must be switched off before cleaning. 7.2 SERVICE The screws of all terminals on the device should be tightened two weeks after initial commissioning. This should be repeated once a year. 7.3 REPAIRS Repairs on the device should be made by your supplier’s trained personnel. If you carry out a repair of your own, observe the following points: When ordering spare parts, do not only state the device type but also the device number (nameplate). It is also useful to state the type of regulator card and the software version of the operating system (data plate attached to the EEPROM of the R-TPD32 regulation card). When exchanging cards, ensure that the positions of switches and jumpers are observed. This particularly applies to switch SW15 on the regulator card. This sets the rated current of the converter. The manufacturer does not accept any liability for any device parts that are destroyed due to the incorrect position of switch SW15. 7.4 CUSTOMER SERVICE For customer service, please contact your Gefran office. —————— Instruction manual ——————...
Page 368: Troubleshooting
8 - TROUBLESHOOTING The following describes possible faults and their causes. Failure alarms in the keypad display FAILURE ALARM POSSIBLE CAUSES Bus loss Failure in the Bus connection (only with interface Bus option card) • Check the Bus connection • EMC compatibility problems • Try a RESET. If you are still unsuccessful: probable internal fault. Contact your sales office. Brake fault Error in the brake opening or closing sequence after the Brake control has been enabled.
Page 369 FAILURE ALARM POSSIBLE CAUSES Overcurrent Overcurrent in the motor circuit • Short-circuit or ground fault at the output of the converter • Current regulator optimized incorrectly • Overcurrent thr parameter too low Overspeed Excessive motor speed in the feedback circuit. •...
Page 370: Other Faults
Other faults FAILURE POSSIBLE CAUSES The motor is not turning • Failure alarm is displayed: see table above • Once the error has been rectified give the RESET command • Keypad display is dark: voltage supply to terminals U2/V2 missing or internal fuse blown or missing •...
Page 371 FAILURE POSSIBLE CAUSES The speed during acceleration • Reduce the Speed I and Speed P proportionally. If this does not lead to an improvement, optimize with max. current is not linear the regulator (see chapter 5.3.6). Speed oscillating • Check Speed P and Speed I parameter •...
Page 372: Block Diagram
9 - BLOCK DIAGRAM 9.1 CONTROL BLOCK DIAGRAMS —————— TPD32-EV ——————...
Page 373: Tpd32-Ev Converter Overview
—————— Instruction manual ——————...
Page 374: Digital Inputs /Outputs & Mapping Standard And Tbo Cards
—————— TPD32-EV ——————...
Page 375: Analog Inputs/Outputs & Mapping
—————— Instruction manual ——————...
Page 376: Speed Reference Generation
—————— TPD32-EV ——————...
Page 377: Ramp Reference Block
—————— Instruction manual ——————...
Page 378: Speed / Current Regulator Overview
—————— TPD32-EV ——————...
Page 379: Speed Reference Generation
—————— Instruction manual ——————...
Page 380: Speed Feedback Setting
—————— TPD32-EV ——————...
Page 381: Speed Regulator
—————— Instruction manual ——————...
Page 382: Speed Regulator Pi Part
—————— TPD32-EV ——————...
Page 383: Speed Adaptive And Speed Zero Logic
—————— Instruction manual ——————...
Page 384: Current Regulator
—————— TPD32-EV ——————...
Page 385: Field Current Regulator
—————— Instruction manual ——————...
Page 386: Motor Parameters
—————— TPD32-EV ——————...
Page 387: Start And Stop Management
—————— Instruction manual ——————...
Page 388: Droop Compensation
—————— TPD32-EV ——————...
Page 389: Inertia / Loss Compensation
—————— Instruction manual ——————...
Page 390: Speed Threshold / Speed Control
—————— TPD32-EV ——————...
Page 391: Pid Function
—————— Instruction manual ——————...
Page 392: Functions
—————— TPD32-EV ——————...
Page 393: Links Function
—————— Instruction manual ——————...
Page 394: Pad Parameters
—————— TPD32-EV ——————...
Page 395: Taper Current Limits
—————— Instruction manual ——————...
Page 396: Dimension Factor - Face Value Factor
—————— TPD32-EV ——————...
Page 397: Test Generator
—————— Instruction manual ——————...
Page 398: Jog Function
—————— TPD32-EV ——————...
Page 399: Multispeed
—————— Instruction manual ——————...
Page 400: Motor Potentiometer
—————— TPD32-EV ——————...
Page 401: Scr Test
—————— Instruction manual ——————...
Page 402: Alarm Mapping
—————— TPD32-EV ——————...
Page 403: Power Circuit Block Diagrams
9.2 POWER CIRCUIT BLOCK DIAGRAMS Figure 9.2.1: ESE5911 TPD32-EV-500 ...-20 ...185-4B —————— Instruction manual ——————...
Page 404: Figure 9.2.2: Ese5911 Tpd32-Ev-500 ...-20 ...185-2B
Figure 9.2.2: ESE5911 TPD32-EV-500 ...-20 ...185-2B —————— TPD32-EV ——————...
Page 405: Figure 9.2.3: Ese5912 Tpd32-Ev-500 ...-280 ...650-4B
Figure 9.2.3: ESE5912 TPD32-EV-500 ...-280 ...650-4B —————— Instruction manual ——————...
Page 406: Figure 9.2.4: Ese5912 Tpd32-Ev-500 ...-280 ...650-2B
Figure 9.2.4: ESE5912 TPD32-EV-500 ...-280 ...650-2B —————— TPD32-EV ——————...
Page 407: Figure 9.2.5: Ese5913 Tpd32-Ev-500 ...-770 ...1050-4B
Figure 9.2.5: ESE5913 TPD32-EV-500 ...-770 ...1050-4B —————— Instruction manual ——————...
Page 408: Figure 9.2.6: Ese5913 Tpd32-Ev-500 ...-770 ...1050-2B
Figure 9.2.6: ESE5913 TPD32-EV-500 ...-770 ...1050-2B —————— TPD32-EV ——————...
Page 409: Figure 9.2.7: Ese5858 Tpd32-Ev-500_520-1500 ...3300-4B
Figure 9.2.7: ESE5858 TPD32-EV-500_520-1500 ...3300-4B —————— Instruction manual ——————...
Page 410: Figure 9.2.8: Ese5856 Tpd32-Ev-500_600-1200 ...3300-2B
Figure 9.2.8: ESE5856 TPD32-EV-500_600-1200 ...3300-2B —————— TPD32-EV ——————...
Page 411: Figure 9.2.9: Ese5770 Tpd32-Ev-500 ...690 ...-1300 ...2400-4B
Figure 9.2.9: ESE5770 TPD32-EV-500 ...690 ...-1300 ...2400-4B —————— Instruction manual ——————...
Page 412: Figure 9.2.10: Ese5770 Tpd32-Ev-500 ...690 ...-1300 ...2400-2B
Figure 9.2.10: ESE5770 TPD32-EV-500 ...690 ...-1300 ...2400-2B —————— TPD32-EV ——————...
Page 413: Figure 9.2.11: Ese5804 Tpd32-Ev-575 ...-280 ...650-4B
Figure 9.2.11: ESE5804 TPD32-EV-575 ...-280 ...650-4B —————— Instruction manual ——————...
Page 414: Figure 9.2.12: Ese5804 Tpd32-Ev-575 ...-280 ...650-2B
Figure 9.2.12: ESE5804 TPD32-EV-575 ...-280 ...650-2B —————— TPD32-EV ——————...
Page 415: Figure 9.2.13:Ese5803 Tpd32-Ev-575_690 ...-560 ...1000-4B
Figure 9.2.13:ESE5803 TPD32-EV-575_690 ...-560 ...1000-4B —————— Instruction manual ——————...
Page 416: Figure 9.2.14: Ese5803 Tpd32-Ev-575_690 ...-560 ...1000-2B
Figure 9.2.14: ESE5803 TPD32-EV-575_690 ...-560 ...1000-2B —————— TPD32-EV ——————...
Page 417: Figure 9.2.15: Ese5859 Tpd32-Ev-690_720-1010 ...3300-4B
Figure 9.2.15: ESE5859 TPD32-EV-690_720-1010 ...3300-4B —————— Instruction manual ——————...
Page 418: Figure 9.2.16: Ese5857 Tpd32-Ev-690_810-1010 ...3300-2B
Figure 9.2.16: ESE5857 TPD32-EV-690_810-1010 ...3300-2B —————— TPD32-EV ——————...
Page 419: Regulation Card
9.3 REGULATION CARD —————— Instruction manual ——————...
Page 420: Connection Of External Power Bridges
9.4 CONNECTION OF EXTERNAL POWER BRIDGES Figure 9.4.1: ESE5855 TPD32-EV-..-1010..3300-4B-E —————— TPD32-EV ——————...
Page 421: Figure 9.4.2: Ese5854 Tpd32-Ev-....-1010....3300-2B-E
Figure 9.4.2: ESE5854 TPD32-EV-..-1010..3300-2B-E —————— Instruction manual ——————...
Page 422: Figure 9.4.3-A: Ese5799 (1/3) - Tpd32-Ev-Cu
Figure 9.4.3-A: ESE5799 (1/3) - TPD32-EV-CU- —————— TPD32-EV ——————...
Page 423: Figure 9.4.3-B: Ese5799 (2/3) - Tpd32-Ev-Cu
Figure 9.4.3-B: ESE5799 (2/3) - TPD32-EV-CU- —————— Instruction manual ——————...
Page 424: Figure 9.4.3-C: Ese5799 (3/3) - Tpd32-Ev-Cu
Figure 9.4.3-C: ESE5799 (3/3) - TPD32-EV-CU- —————— TPD32-EV ——————...
Page 425: Figure 9.4.4: Ese5771 Tpd32-Ev-Cu-230...690-Thy1-Xx_1
Figure 9.4.4: ESE5771 TPD32-EV-CU-230...690-THY1-XX_1 —————— Instruction manual ——————...
Page 426: Figure 9.4.5: Ese5771 Tpd32-Ev-Cu-230...690-Thy1-Xx_2
Figure 9.4.5: ESE5771 TPD32-EV-CU-230...690-THY1-XX_2 —————— TPD32-EV ——————...
Page 427: Parameter Lists
10 - PARAMETER LISTS 10.1 COMPLETE MAIN MENU LIST Explanation of tables: White text on black background Menu/submenu White text on black background in brackets Function not accessible via keypad. The status of the correspond- ing parameter is only displayed. [FF] in the Parameter column Dimension based on the factor function Parameter number (decimal). The value 2000H (= decimal “No.” column 8192) must be added to the number given in the “No.” col- umn in order to obtain the index to access the parameter via Bus , RS485 or Opt2.
Page 428 “Opt2-A/”(Low priority) Parameter available via APC300 asynchronous communication (see the APC300 user manual) and/or the Process Data Channel “PDC” (High priority) (PDC). When using a field bus interface, parameters whose range is [min=0; max=1] can be assigned to either Virtual digital inputs (if W access code exists) and/or Virtual digital outputs (if R access code exists). The numbers indicate what has to be sent via interface line in order to set the single parameters. Letter in brackets in the “Term.” columnAnalog level to be ap- plied to the terminal in order to start the single function. IA, QA, ID, QD in the “Term.” column The function can be accessed via a freely programmable analog or digital input or output. IA = analog input QA = analog output ID = digital input QD = digital output. The eventually present number is the one by which the terminal is called. H, L in the “Term.” column Level of the terminal signals (H=high, L=low) which enables the single function.
Page 429 Value Access via RS485/ Parameter Format Opt2-A/ Factory Factory Keyp. BUS/ Term. American European Opt2-M Drive ready Drive ready Drive not ready Quick stop No Quick No Quick stop stop Quick stop No Quick stop Start/Stop Stop Stop Start Stop Fast stop No Fast No Fast Stop Stop Fast Stop No Fast Stop DRIVE STATUS Ramp ref 1 [FF] -2 P45 +2 P45 IA, QA...
Page 430 Value Access via RS485/ Parameter Format Opt2-A/ Factory Factory Keyp. BUS/ Term. American European Opt2-M START UP Speed base value [FF] U32*** 16383 1500 1500 ü Nom flux curr [A] Float 70.0 ü (Field curr scale [A]) Speed-0 f weak ü ON (Enabled) OFF (Disabled) Acc delta speed [FF] ü Acc delta time [s] 65535 ü Dec delta speed [FF] ü Dec delta time [s] 65535 ü...
Page 431 Value Access via RS485/ Parameter Format Opt2-A/ Factory Factory Keyp. BUS/ Term. American European Opt2-M Overload mode I2t Motor Curr ü limited Curr limited Curr not limited I2t Motor I2t Drive I2t Motor & Drv Overload current [%] P313 ü Base current [%] P312 ü < 100 Overload time [s] 65535 ü Ventil. Type Servo Servo ü SERVO AUTO Derating factor [%] ü...
Page 432 Value Access via RS485/ Parameter Format Opt2-A/ Factory Factory Keyp. BUS/ Term. American European Opt2-M Auto tune inp 2 ü Auto tune Offset input 2 -32768 +32767 ü START UP \ Analog inputs \ Analog input 3 Select input 3 OFF (0) OFF (0) ü (Select like Input 1) Scale input 3 Float -10.000 10.000 1.000 1.000 ü...
Page 433 Value Access via RS485/ Parameter Format Opt2-A/ Factory Factory Keyp. BUS/ Term. American European Opt2-M TUNING R&L Search ü Enable drive Disabled Disabled R/W ü Enabled Disabled Start/Stop Stop Stop ü Start Stop TUNING \ Speed self tune Fwd-Rev spd tune 1029 ü Direction Direction Fwd direction Rev direction...
Page 434 Value Access via RS485/ Parameter Format Opt2-A/ Factory Factory Keyp. BUS/ Term. American European Opt2-M MONITOR Enable drive Disabled Disabled ü Enabled Disabled Start/Stop Stop Stop ü Start Stop MONITOR \ Measurements \ Speed \ Speed in DRC [ ] Ramp ref (d) [FF] -32768 +32767 ü...
Page 435 Value Access via RS485/ Parameter Format Opt2-A/ Factory Factory Keyp. BUS/ Term. American European Opt2-M Dig input term 12 Dig input term 15 Dig input term 16 Dig output term 65535 Virtual dig inp 65535 ü Virtual dig out 65535 ü —————— Instruction manual ——————...
Page 436 Value Access via RS485/ Parameter Format Opt2-A/ Factory Factory Keyp. BUS/ Term. American European Opt2-M INPUT VARIABLES \ Ramp ref \ Ramp ref 1 Ramp ref 1 [FF] -2 P45 +2 P45 IA, QA ü Ramp ref 1 (%) Float -200.0 +200.0 ü INPUT VARIABLES \ Ramp ref \ Ramp ref 2 Ramp ref 2 [FF] -2 P45 +2 P45...
Page 437 Value Access via RS485/ Parameter Format Opt2-A/ Factory Factory Keyp. BUS/ Term. American European Opt2-M LIMITS \ Speed limits \ Speed amount Speed min amount [FF] ü Speed max amount [FF] 5000 5000 ü LIMITS \ Speed limits \ Speed min/max Speed min pos [FF] ü Speed max pos [FF] 5000 5000 ü...
Page 438 Value Access via RS485/ Parameter Format Opt2-A/ Factory Factory Keyp. BUS/ Term. American European Opt2-M RAMP \ Acceleration Acc delta speed [FF] ü Acc delta time [s] 65535 ü RAMP \ Deceleration Dec delta speed [FF] ü Dec delta time [s] 65535 ü RAMP \ Quick stop QStp delta speed [FF] 1000 1000 ü QStp delta time [s] 65535 ü...
Page 439 Value Access via RS485/ Parameter Format Opt2-A/ Factory Factory Keyp. BUS/ Term. American European Opt2-M SPEED REGULAT Speed ref [rpm] -32768 +32767 ü Speed reg output [% ] -200 +200 ü see 6.7.1 Lock speed reg ü Enable spd reg Enabled Enabled ü Enable Disable Lock speed I Not active Not active ü Active Not active Aux spd fun sel 1016 Speed up...
Page 440 Value Access via RS485/ Parameter Format Opt2-A/ Factory Factory Keyp. BUS/ Term. American European Opt2-M SPEED REGULAT \ Inertia/loss cp Inertia [kg*m*m] 1014 Float 0.001 999.999 ü Friction [N*m] 1015 Float 0.000 99.999 ü Torque const [N*m/A] 1013 Float 0.01 99.99 ü Inertia c filter [ms] 1012 1000 ü...
Page 441 Value Access via RS485/ Parameter Format Opt2-A/ Factory Factory Keyp. BUS/ Term. American European Opt2-M CURRENT REGULAT T current ref [%] -200 +200 ü Motor current [%] -250 ü Mot cur threshld [%] 1430 ü Mot cur th delay [ms] 1431 65535 1000 1000 ü dI/dt delta time 1520 ü Arm resistance [ohm] Float 0.500 0.500 ü...
Page 442 Value Access via RS485/ Parameter Format Opt2-A/ Factory Factory Keyp. BUS/ Term. American European Opt2-M FLUX REGULATION (FIELD CURRENT REGULATION) Enable flux reg Enabled Enabled ü ON (Enabled) OFF (Disabled) Flux reg mode Const. Const. ü current current Constant current Voltage control External control (OFF) Ext digital FC Ext wired FC Enable flux weak ü ON (Enabled) OFF (Disabled) Speed-0 f weak ü...
Page 443 Value Access via RS485/ Parameter Format Opt2-A/ Factory Factory Keyp. BUS/ Term. American European Opt2-M REG PARAMETERS \ Percent values \ Speed regulator Speed P [%] Float 0.00 100.00 10.00 10.00 ü Speed I [%] Float 0.00 100.00 1.00 1.00 ü Speed P bypass [%] Float 0.00 100.00 10.00 10.00...
Page 444 Value Access via RS485/ Parameter Format Opt2-A/ Factory Factory Keyp. BUS/ Term. American European Opt2-M CONFIGURATION Main commands Term.(0) Term.(0) ü Terminals Digital Control mode Local (0) Local (0) ü Local Speed base value [FF] U32*** 16383 1500 1500 ü Full load curr [A] Float P465 P465 P465 ü Max out voltage [V] Float ü...
Page 445 Value Access via RS485/ Parameter Format Opt2-A/ Factory Factory Keyp. BUS/ Term. American European Opt2-M Drive type TPD32-EV-...-2B TPD32-EV-...-4B CONFIGURATION \ Dimension fact Dim factor num I32*** 65535 ü Dim factor den I32*** ü Dim factor text Text ü CONFIGURATION \ Face value fact Face value num +32767 ü...
Page 446 Value Access via RS485/ Parameter Format Opt2-A/ Factory Factory Keyp. BUS/ Term. American European Opt2-M HS Ok relay open ü CONFIGURATION \ Prog alarms \ Overtemp motor OM Activity Disable Disable ü dive dive Ignore Warning Disable drive Quick stop Normal stop Curr lim stop OM Ok relay open ü CONFIGURATION \ Prog alarms \ External fault EF Activity Disable Disable...
Page 447 Value Access via RS485/ Parameter Format Opt2-A/ Factory Factory Keyp. BUS/ Term. American European Opt2-M OC Latch ü OC Ok relay open ü OC Hold off time [ms] 10000 ü OC Restart time [ms] 10000 ü CONFIGURATION \ Prog alarms \ Field loss FL Activity Disable Disable ü drive drive Ignore Warning Disable drive FL Latch ü...
Page 448 Value Access via RS485/ Parameter Format Opt2-A/ Factory Factory Keyp. BUS/ Term. American European Opt2-M CONFIGURATION \ Prog alarms \ Bus loss BL Activity Disable Disable ü drive drive Ignore Warning Disable drive Quick stop Normal stop Curr lim stop BL Latch ü BL Ok relay open ü BL Hold off time [ms] 10000 ü...
Page 449 Value Access via RS485/ Parameter Format Opt2-A/ Factory Factory Keyp. BUS/ Term. American European Opt2-M I/O CONFIG \ Analog outputs \ Analog output 1 Select output 1 Actual Actual ü speed (8) speed (8) Speed ref 1 Speed ref 2 Ramp ref 1 Ramp ref 2 Ramp ref Speed ref Ramp out Actual speed T current ref 1 T current ref 2 T current ref Speed reg out Motor current...
Page 450 Value Access via RS485/ Parameter Format Opt2-A/ Factory Factory Keyp. BUS/ Term. American European Opt2-M I/O CONFIG \ Analog inputs \ Analog input 1 Select input 1 Ramp ref Ramp ref ü 1 (4) 1 (4) Jog reference Speed ref 1 Speed ref 2 Ramp ref 1 Ramp ref 2 T current ref 1 T current ref 2 Adap reference T current limit T current lim + T current lim - Pad 0 Pad 1...
Page 451 Value Access via RS485/ Parameter Format Opt2-A/ Factory Factory Keyp. BUS/ Term. American European Opt2-M Auto tune inp 2 ü Auto tune Input 2 filter [ms] 1000 ü Offset input 2 -32768 +32767 ü I/O CONFIG \ Analog inputs \ Analog input 3 Select input 3 OFF (0) OFF (0) ü (Select like Input 1) An in 3 target ü...
Page 452 Value Access via RS485/ Parameter Format Opt2-A/ Factory Factory Keyp. BUS/ Term. American European Opt2-M I/O CONFIG \ Digital outputs Digital output 1 Ramp + Ramp + ü Speed zero thr Spd threshold Set speed Curr limit state Drive ready Mot ovrld avail Overload state Ramp + Ramp - Speed limited Undervoltage Overvoltage Heatsink Overcurrent Overtemp motor External fault Failure supply Pad A bit Pad B bit...
Page 453 Value Access via RS485/ Parameter Format Opt2-A/ Factory Factory Keyp. BUS/ Term. American European Opt2-M Digital output 4 Overld Overld ü (Select like output 1) avail. (6) avail. (6) Inversion out 4 1270 Disabled Disabled ü Enabled Disabled Digital output 5 Curr lim. Curr lim. ü (Select like output 1) state (4) state (4) Inversion out 5 1271 Disabled Disabled ü...
Page 454 Value Access via RS485/ Parameter Format Opt2-A/ Factory Factory Keyp. BUS/ Term. American European Opt2-M I/O CONFIG \ Digital inputs Digital input 1 ü OFF (0) OFF (0) Motor pot reset Motor pot up Motor pot down Motor pot sign + Motor pot sign - Jog + Jog - Failure reset Torque reduct Ramp out = 0 Ramp in = 0 Freeze ramp Lock speed reg Lock speed I Auto capture Input 1 sign + Input 1 sign - Input 2 sign + Input 2 sign -...
Page 455 Value Access via RS485/ Parameter Format Opt2-A/ Factory Factory Keyp. BUS/ Term. American European Opt2-M Inversion in 2 1277 Disabled Disabled ü Enabled Disabled Digital input 3 OFF (0) OFF (0) ü (Select like input 1) Inversion in 3 1278 Disabled Disabled ü Enabled Disabled Digital input 4 OFF (0) OFF (0) ü (Select like input 1) Inversion in 4 1279 Disabled Disabled...
Page 456 Value Access via RS485/ Parameter Format Opt2-A/ Factory Factory Keyp. BUS/ Term. American European Opt2-M ADD SPEED FUNCT Auto capture ü ADD SPEED FUNCT \ Adaptive spd reg Enable spd adap Disabled Disabled ü Enabled Disabled Select adap type Speed Speed ü Speed Adap reference Parameter Adap reference [FF] -32768 +32767...
Page 457 Value Access via RS485/ Parameter Format Opt2-A/ Factory Factory Keyp. BUS/ Term. American European Opt2-M FUNCTIONS \ Motor pot Enable motor pot Disabled Disabled ü Disabled Config1 Config2 Motor pot oper ü MPot Lower Limit [rpm] 1530 8000 ü MPot Upper Limit [rpm] 1531 8000 1000 1000 ü MPot Acc Time [s] 1532 65535 ü...
Page 458 Value Access via RS485/ Parameter Format Opt2-A/ Factory Factory Keyp. BUS/ Term. American European Opt2-M Multi speed 3 [FF] -32768 +32767 ü Multi speed 4 [FF] -32768 +32767 ü Multi speed 5 [FF] -32768 +32767 ü Multi speed 6 [FF] -32768 +32767 ü Multi speed 7 [FF] -32768 +32767 ü Speed sel 0 Value 2 not selected Value 2 selected Speed sel 1 Value 2 not selected...
Page 459 Value Access via RS485/ Parameter Format Opt2-A/ Factory Factory Keyp. BUS/ Term. American European Opt2-M FUNCTIONS \ Speed draw Speed ratio 1017 +32767 +10000 +10000 ü Speed draw out (d) 1018 -32768 +32767 ü Speed draw out (%) 1019 Float -200.0 +200.0 ü FUNCTIONS \ Overload contr Enable overload Enabled Disabled...
Page 460 Value Access via RS485/ Parameter Format Opt2-A/ Factory Factory Keyp. BUS/ Term. American European Opt2-M SPEC FUNCTIONS \ Test generator Generator access Not conn. Not conn. ü Not connected T current ref Flux ref Ramp ref Speed ref Gen frequency [Hz] Float 62.5 ü Gen amplitude [%] Float 200.00 ü Generator offset [%] Float -200.00 +200.00 ü...
Page 461 Value Access via RS485/ Parameter Format Opt2-A/ Factory Factory Keyp. BUS/ Term. American European Opt2-M Inp absolute ü SPEC FUNCTIONS \ Links \ Link 3 Source 1218 65535 ü Destination 1219 65535 ü Mul gain 1220 Float -10000 +10000 ü Div gain 1221 Float -10000 +10000...
Page 462 Value Access via RS485/ Parameter Format Opt2-A/ Factory Factory Keyp. BUS/ Term. American European Opt2-M Pad 1 -32768 +32767 IA, QA ü Pad 2 -32768 +32767 ü Pad 3 -32768 +32767 ü Pad 4 -32768 +32767 ü Pad 5 -32768 +32767 ü Pad 6 -32768 +32767 ü Pad 7 -32768 +32767...
Page 463 Value Access via RS485/ Parameter Format Opt2-A/ Factory Factory Keyp. BUS/ Term. American European Opt2-M OPTIONS \ Option 1 Accessible only with optional Field Bus card (see Bus card user manual) OPTIONS \ Option 2 Menu Accessible only with optional APC300 card (see APC300 card user manual) Enable OPT2 Disable Disable ü Enabled Disabled OPTIONS \ PID Enable PI PID Disable Disable ü Enabled Disabled Enable PD PID Disable...
Page 464 Value Access via RS485/ Parameter Format Opt2-A/ Factory Factory Keyp. BUS/ Term. American European Opt2-M PD P gain 2 PID [%] Float 0.00 100.00 10.00 10.00 ü PD D gain 2 PID [%] Float 0.00 100.00 1.00 1.00 ü PD P gain 3 PID [%] Float 0.00 100.00 10.00 10.00 ü PD D gain 3 PID[%] Float 0.00 100.00 1.00 1.00 ü...
Page 465 Value Access via RS485/ Parameter Format Opt2-A/ Factory Factory Keyp. BUS/ Term. American European Opt2-M Diam reset 1157 ü Diam thr [%] 1158 Float 150.00 ü Diam reached 1159 ü Diam preset sel 1168 ü Diam preset 0 [m] 1164 Float 0.000 32.000 ü Diam preset 1 [m] 1165 Float 0.000 32.000 ü...
Page 466 Value Access via RS485/ Parameter Format Opt2-A/ Factory Factory Keyp. BUS/ Term. American European Opt2-M Winder side 1201 ü Down W gain [%] 1202 ü Speed match 1195 ü Spd match gain [%] 1200 ü Spd match acc [s] 1196 Float 0.30 300.00 83.88 83.88 ü Spd match dec [s] 1197 Float 0.30 300.00 83.88 83.88...
Page 467 Value Access via RS485/ Parameter Format Opt2-A/ Factory Factory Keyp. BUS/ Term. American European Opt2-M DRIVECOM Malfunction code ü 5100h Failure supply 5100h 3120h Undervoltage 3120h 3310h Overvoltage 3310h 2300h Overcurrent 2300h 4210h Heatsink 4210h 5000h Hardware 5000h 6110h DSP error 6110h 6120h Interrupt error 6120h 7301h...
Page 468 Value Access via RS485/ Parameter Format Opt2-A/ Factory Factory Keyp. BUS/ Term. American European Opt2-M SERVICE Password 2 * When the parameter is accessed by Opt2-A/PDC the format is U16 ** When the parameter is accessed by Opt2-A/PDC the format is I16 *** When the parameter is accessed by Opt2-A/PDC the lower word of the parameter is considered —————— TPD32-EV ——————...
Page 469: List Of High Priority Parameters
10.2 LIST OF HIGH PRIORITY PARAMETERS When a APC300 cards is used a subset of the TPD32-EV parameters can be exchanged with the optional card through the automatic synchronous communication. For more details see the APC300 technical documentation. Parameter Format Value Read/ Write factory T current lim + [CURR] 2 * TOP_CURR TOP_CURR T current lim - [CURR] 2 * TOP_CURR TOP_CURR In use Tcur lim+ [CURR] 2 * TOP_CURR In use Tcur lim- [CURR] 2 * TOP_CURR Current lim red [CURR] 2 * TOP_CURR TOP_CURR T current ref 1 [CURR] -2 * TOP_CURR +2 * TOP_CURR T current ref 2 [CURR] -2 * TOP_CURR +2 * TOP_CURR T current ref [CURR] -2 * TOP_CURR +2 * TOP_CURR Speed ref 1 [SPD] -32767 32767 Speed ref 2 [SPD] -32767 32767 Ramp ref 1 [SPD]...
Page 470 Load comp [CURR] -2 * TOP_CURR +2 * TOP_CURR Ind store ctrl 65535 Index storing Out vlt level 16384 16384 F act speed (rpm) [spd] -32768 32767 F act speed (d) [spd] -32768 32767 F T curr % [curr] -2 * TOP_CURR +2 * TOP_CURR Speed ratio 1017 32767 +10000 Spd draw out (d) [SPD] 1018 -32768 32767 1) [SPD] = Speed settings are xpressed in RPM * 4 2) [CURR] = Current settings are expressed in European Drive rated current / 2000 = Motor Amps (2000 is TOP_CURR) 3) [ENC_PLS] = Encoders positions are expressed in pulses * 4 4) [ENC_TIM] = Encoders last time (s) are expressed in 50ns units (1=50nS) 5) Encoder 2 parameters (marked with “*” in the table) can be read by the APC300 only if the parameter Speed fbk sel = encoder 2 6) Encoder 1 parameters (marked with “*” in the table) can be read by the APC300 only if...
Page 471: Replacement Parts
11 - REPLACEMENT PARTS 11.1 HARDWARE CONFIGURATION The functionality and use of the TPD32-EV converter are the same for the whole device range. Different power and control cards are mounted depending on the output rated current. The following table indicates the card range for each converter type. Function Type Drawing Converter construction type Regulation R-TPD32-EV ESE 4155 FIR1-.. (-2B/4B) ESE 2135 FIR1-..-FC (-2B/4B) ESE 4188 FIR2-.. (-2B/4B) ESE 2238 FIR2-..-FC (-2B) ESE 4823 Power / FIR2-..-FC (-4B) ESE 4351 Control FIR3-32 (-2B/4B) ESE 2260 FIR-D-.. (-2B/4B) ESE 5313 FIR-.P-.. ESE 5534 PBB (-2B/-4B) ESE 2275 SW1-31 ESE 2192 Supply...
Page 472: Figure 11.3.1: Fir1-... Power/Driver Cards
Figure 11.3.1: FIR1-... power/driver cards 4B only Table 11.3.1-A: Selection of dip-switches “S3-XX” and “S4-XX” for FIR1-…cards Dip-switch Dip-switch TPD32-EV- S3-1 S3-2 S3-3 S3-4 S3-5 S3-6 S3-7 S3-8 S4-1 S4-2 S4-3 S4-4 S4-5 S4-6 S4-7 S4-8 Standard American Table 11.3.1-B: Selection of dip-switches “S3-XX” and “S4-XX” for FIR1-…-FC cards Dip-switch Dip-switch TPD32-EV-FC-A...
Page 473: Figure 11.3.3: Fir3-32 Power/Driver Card
Figure 11.3.3: FIR3-32 power/driver card 4B only Table 11.3.3: Selection of dip-switches “S3-XX” and “S4-XX” for FIR3-32- cards. TPD32-EV- Dip-switch Dip-switch Standard American S3-1 S3-2 S3-3 S3-4 S3-5 S3-6 S3-7 S3-8 S4-1 S4-2 S4-3 S4-4 S4-5 S4-6 S4-7 S4-8 1000 1050 Figure 11.3.4: FIR3-D power/driver card.
Page 474: Table 11.3.6: Selection Of Dip-Switches "S3-Xx" And "S4-Xx" For Fir4/5P-Xx Cards
Table 11.3.6: Selection of dip-switches “S3-XX” and “S4-XX” for FIR4/5P-XX cards. On board FIR4P-53 On board R-TPD32-EV Jumper Dip-switch Dip-switch Dip-switch Dip-switch Drive 500V 2 quadrants TPD32-EV-500/600-1200-2B-E ON ON ON ON ON ON ON ON ON TPD32-EV-500/600-1000-2B-E-NA ON ON ON ON ON ON ON ON ON TPD32-EV-500/600-1500-2B-E...
Page 475: Appendix 1 - Tpd32-Ev-Cu: Control Unit
APPENDIX 1 - TPD32-EV-CU: CONTROL UNIT General description The TPD32-EV-CU-… is an electronic control unit designed for use with one or more six-pulse two or four- quadrant power bridge SCR AC/DC converters. It is supplied as a stand-alone unit for systems that already have a power bridge. The control unit regulates the armature voltage and current, generates SCR gate command signals and also con- tains a 40 A or 70 A field power supply circuit. It is suitable for power bridges connected to a 230 VAC to 690 VAC 50/60 Hz three-phase voltage supply. It interfaces directly with the three-phase power line, the armature voltage and armature current, measured by two current transducers that must be included on the power bridge. It covers armature currents ranging from 4 A to 20,000 A Figure A1.1: Typical single-wire connection diagram AC Mains U1 V1 A C f e e d b a c k CT-U C u r r e n t f e e d b a c k CT-W TPD32-EV-CU-...
Page 476: A1.1 Models Available And Main Technical Data
A1.1 Models available and main technical data Armature Field Rated U Rated Ud Rated Id Rated I Rated U Rated Ud Type of Model name Mains input Motor output Motor output Motor field Mains input Motor field drive voltage voltage current output current voltage...
Page 477: A1.3 Choosing The Right Model For Your Application
A1.3 Choosing the right model for your application START Power bridge 2 3 0 V to 500 V ab o v e 5 00V t o 6 9 0V mains voltage value SCR in parallel on each SCR in parallel on each leg of power bridge leg of power bridge Max motor...
Page 478 Configuration 3: 2 single bridges with 1 SCR per branch in parallel PTD1-... PTD1-... This is achieved with a TPD32-EV-CU-XXX/XXX-THY1-XX control unit, the cables supplied with it, plus a second KPT11 connector interface cable for TPD32-EV- CU (EAM2764) that is connected to connector KPY21. Configuration 4: 2 single bridges with 2 SCRs per branch in parallel PTD2-...
Page 479: A1.4 Pulse Transformers
A1.4 Pulse transformers Pulse transformers with the following characteristics are available upon request: Imax secondary winding PULSE TRANS- Rated working volt- Transformation ratio Electrical diagram and code FORMERS age [V (P:S:S) PTD1 ESE5948-1 S5C370 1,2 Peak 0,75 3 : 1 PTD2 ESE5948-2 S5C371 1,2 Peak 3 : 1 : 1 PTD1-1 ESE5948-3 S5C372...
Page 480: A1.6 Installation, Connection And Configuration
Mechanical dimensions: TAS2 TAS3 A1.6 Installation, connection and configuration A1.6.1 Assembly See chapter "3.3 Mounting the device" on page 61. A1.6.2 Electrical connections The block diagram below shows the typical connection of a CU with a 4Q SCR bridge. Parts shown inside the grey area are NOT part of the TPD32-EV-CU-…. 500V to 690V – 50/6 0Hz XF-5 Cooling fans SMPS XF-1 Armature current CFS-47X feedback FIR5P-63 ESE 5301 ESE 2334 FIR5P-63 ESE 2334 I T 4 I T 1 I T 1 I T 1...
Page 481: Figure A1.6.1: Position Of Terminals
Field circuit and ground connection The unit contains a semi-controlled single-phase motor field power supply circuit. As shown, the input and output connections are in the lower part. We recommend the use of an adapter transformer for the input power supply to terminals U1-V1. The fuses listed in the table are mandatory. Use dip-switches S14 on the regulation card to set the field current full scale value, see "Table 2.3.3.4-F: Field current resistors Sizes TPD32-EV-CU-..." on page 32 Figure A1.6.1: Position of terminals KPT21 D,C,W,V,U KPT11 V1, U1, C1, D1 1,2,3,5,6,7,8 Cable cross-sections and tightening torque Terminal Function Min. cable cross-section Max. cable cross section Tightening torque U1, V1 AC power input 10 mm (10AWG) 25 mm...
Page 482 Connection of current transducers and thermal switch(es) The secondary windings of the two AC current transducers and any thermal circuit breakers (bimetal thermostats) on the power bridges are connected to the KPT31 connector. A specific cable already fitted with the relative KPT31 connector at the CU end and free conductors at the other end is supplied (“KPT31 connector interface cable for TPD32-EV-CU”, EAM2763). Terminal Function Min. cable cross-section Max. cable cross section Tightening torque 1, 2, 3 * Connection of bimetal thermostats 0.25 mm (24AWG) 2.5 mm (12AWG) 0.5 …0,6Nm 5, 6, 7, 8 CT connection Recommended : 1 mm (18AWG)
Page 483: A1.6.3 Configuration Of The Armature Current Feedback Circuit
Electrical data for all of the terminals and connectors listed Connector Terminal Function IN/OUT Voltage Current Motor field circuit AC power U1, V1 1 x 230 …460A , 50/60Hz 40 / 70A input C1, D1 Motor field DC power output 0 …360V 40 / 70a U, V, W...
Page 484: Figure A1.6.3.1: Detail Of Circuit
Figure A1.6.3.1: Detail of circuit FIRXP-XX board Armature current feedback If the secondary current of the CTs installed is < 1 A, the 2.5 Ohm or 5 Ohm burden resistors already provided on the card can be used; for secondary currents of >1 A and < 5 A the burden resistor must be connected between terminals RCT and 0VI, excluding the internal resistors. In table form: CT secondary current < 0.5A > 0.5A, < 1A > 1A, < 5A Jumper J4 J4A (OFF) J4 (ON) irrelevant Jumper J5 J5 (ON) J5 (ON) J5A (OFF) Ext.
Page 485: Table A.1.6.3.1: Calculation Of The Configuration Of Dip-Switches Sw3-1 To Sw4-8 For Standard Tpd32-Ev-.. Drives With External Bridge
Valid formulas Vb@Id = (Id / (Iprim / Isec)) x Rb and Gain_required = Vf@Id / Vb@Id Calculation example A IdN = 2000A, CT = 2400A / 0.5A; Rb = 5 Ohm. Vb@IdN = (IdN / (2400 / 0.5)) x Rb = (2000 / 4800) x 5 = 2.08333V; Gain_required = Vf@IdN / Vb@IdN = 0.612 / 2.08333 = 0.29376; therefore Binary_switch_setting = 51.2 / 0.29376 = 174.29 which is rounded off to 174 and converted into binary format as 000010101110. i.e.: SW3-1 SW3-2 SW3-3 SW3-4 SW4-1 SW4-2 SW4-3 SW4-4 SW4-5 SW4-6 SW4-7 SW4-8 Calculation example B (extreme case) = 85A, CT = 2000A / 1A; Rb = 2.5Ohm. Vb@Id = (Id / (2000 / 1)) x Rb = (85 / 2000) x 2.5 = 0.10625V; Gain_required = Vf@Id / Vb@Id = 0.612 / 0.10625 = 5.76; therefore Binary_switch_setting = 51.2 / 5.76 = 8.88888 rounded off to 9 and converted into binary format as 000000001001. Calculation example C IdN = 16000A, CT = 20000A / 5A;...
Page 486: A1.6.4 Using The Control Unit As A Replacement Part
A1.6.4 Using the control unit as a replacement part The TPD32-EV-CU-… can also be used as : • a replacement part for TPD32-… “external bridge” control units previous series, • a replacement part for TPD32-EV-...-E series. Having identified the appropriate TPD32-EV-CU-… according to the mains voltage, field rated current, type of pulse transformer (for all standard drives up to 3300 A the correct type is “THY1”), configure the dip-switches as shown in tables "Table 11.3.6: Selection of dip-switches “S3-XX” and “S4-XX” for FIR4/5P-XX cards." on page 474 and "Table A.1.6.3.1: Calculation of the configuration of dip-switches SW3-1 to SW4-8 for standard TPD32-EV-.. drives with external bridge" on page 485 above. Insert two EAM2760 and EAM2761 adapter cables between the two KP and KPT11 cables connected to the existing power bridge and the new TPD32-EV-CU-…. Connect these adapter cables to connectors KP, KPT31 and KPT11 on the new control unit as shown "Figure 9.4.3-B: ESE5799 (2/3) - TPD32-EV-CU-" on page 423. A1.7 DC Converter size management This function makes the CU universal and unrelated to the size of the external power bridge to be controlled. Use this procedure to use a control unit with an external bridge not included in the Gefran catalogue. Configure dip-switch S15 on the CU regulation card: Standard American S15-8 S15-7 S15-6 S15-5 S15-4 S15-3 S15-2 S15-1 TPD32-EV-CU-230/500-..-..TPD32-EV-CU-230/500-..-..TPD32-EV-CU-575/690-..-..TPD32-EV-CU-575/690-..-..
Page 487: A1.8 External Three-Phase Field Exciter Control By Tpd32-Ev-Fc
Modifications to parameters with respect to chapters "6.11.6 “Standard / American” selection, Software Version" on page 193 and "10 - Parameter Lists" on page 427 : Value Access via RS485/ Opt2-A/ Parameter Format Factory Factory Keyp. BUS/ Term. American European Opt2-M CONFIGURATION \ Drive type Drive size [A] 20000 Disable Disable ü A1.8 External Three-phase Field Exciter Control by TPD32-EV-FC If a higher than standard nominal value of motor field current is required, you can use the TPD32-EV-FC external field exciter. With the TPD32-EV-FC field exciter, dynamic control of four-quadrant systems is also possible with a two- quadrant power and control circuit (in the 2B+e configuration) connected to the armature: this is done by inverting the polarity of the excitation circuit current connected to a four-quadrant bridge. For details, see Appendix 2. Figura A1.8.1: Block diagram of Field exciter control TPD32-EV-...-E TPD32-EV-CU...
Page 488: A2.1 Current Regulation (Current Regulat)
APPENDIX 2 - TPD32-EV-FC: FIELD CONTROL UNIT Compatibility of TPD32-EV firmware version combined with TPD32-EV -FC: TPD32-FC FW 10.26 and lower TPD32-FC FW 11.20 and higher TPD32EV FW 10.08 and lower TPD32EV FW 11.00 and higher Functions/parameters that differ from those of the standard version V. 11.0X (TPD32-EV): A2.1 Current regulation (CURRENT REGULAT) In the TPD32-EV-FC version there is a PI regulator instead of a predictive current regulator.
Page 489: A2.2 Regulator Parameters (Reg Parameters)
Autotune Commands autotuning of the PI current regulator (see description of autotuning below) Autotune Status Indicates the autotuning status of the PI current regulator. The value “Not executed” indicates that autotuning has never been run (value parameter assumes at power on), the value “In progress” indicates that autotuning is running, the value “Success” indicates that the last time autotuning was run it ended successfully. The other values indicate that the last time autotuning was run it ended with an error (for the type of error corresponding to the various values, see the description of the autotuning procedure below). P Gain I Gain DC Curr I * CD Factor I DC Curr P DC Curr P * CD Factor P DC Curr I CD Curr Thr CD Curr Thr T Current Ref T Current Ref A2.2 Regulator parameters (REG PARAMETERS)
Page 490: A2.3 Autotune Function Of Pi Current Regulator
REG PARAMETERS \ Percent values \ DC Curr PI reg DC Curr P Float 100 / CD factor P ü (P839) DC Curr I Float 100 / CD factor I ü (P840) DC Curr P base Float 0.001 Pmax 0.98 * ü Pmax (*) DC Curr I base Float 0.01 Imax 0.45 * ü Imax (*) (*) For calculations performed internally by the configurator: Pmax = 360 * (2000 / IPA465) * (2 );...
Page 491 This event may be caused by the following: - Field is physically disconnected from drive - DC Curr P base value too low - Enable and/or Start contacts open - Autotune procedure interrupted from GF_eXpress via Disable button on Control Panel - Failure causing disabling of drive Following these events, parameter P1526 is set to 4 (No current). "Tuning aborted" This message is displayed if the autotune procedure is interrupted by pressing the CANC key on the keypad. The message remains displayed for a few seconds, after which the message "End curr tune" is displayed. In addition, following this event, parameter P1526 is set to 3 (Aborted). "Gains calc error" This message is displayed if the autotune procedure encounters problems in reading the best gains, especially integral gain. This is typically due to an excessively high DC Curr I base value, so that in this case it is advisable to lower such value and repeat the autotune procedure. In addition, following this event, parameter P1526 is set to 5 (Gain calc err). "Drive Failure" This message is displayed if an alarm trips during the autotune procedure or is present before it is run. Following this event, parameter P1526 is set to 6 (Drive Failure). "Time out" This message is displayed if the autotune procedure does not end by the maximum al- lowed time (50 minutes). Following this event, parameter P1526 is set to 7 (Timeout). "Set Main cmd=Dig" This message is displayed if the autotune procedure is launched with parameter 252 Main Commands set to Terminals. "Set Ctrl=Local" This message is displayed if the autotune procedure is launched with parameter 253 Control mode set to Bus. The autotune procedure tries to calculate the best values of parameters CD factor P, CD factor I, DC Curr P and DC Curr I, which allow a good compromise between fast current dynamics and limited overshoots. Parameter CD curr thr is set to 100. Parameter DC Curr P base and DC Curr I base are not changed.
Page 492: A2.4 Digital Outputs
A2.4 Digital Outputs This section modifies chapter "6.12.3 Digital Outputs" on page 216. Added selections needed for “Ext wired FC”: • Digital output XX Selection of the parameter that is assigned to the digital output concerned. The following assignments are possible: Pad A bit Acc state Speed zero thr Pad B bit Dec state Spd threshold Virt dig input Brake comand Set speed Torque sign Brake failure Curr limit state Stop control Mot ovrld preal Drive ready...
Page 493: A2.5 External Three-Phase Field Exciter Control
A2.5 External Three-phase Field Exciter Control CONFIGURATION [...] ..[1522] En ext digit FC [914] CU EN Flux fact Value Access via RS485/ Parameter Format Opt2-A/ Factory Keyp. BUS/ Term. Opt2-M CONFIGURATION En ext digit FC 1522 ü CU EN Flux fact [%] ü En ext digit FC With this function, enabling En ext digit FC and the Flux reg mode (IPA 469) parameter can be set to Ext digital FC to use the drive in the "FC" configuration (via fiber optics) to control the excitation circuit of large DC motors.
Page 494: A2.5.1 Fiber Optics Connection Of Master Board (In Tpd32-Ev-Cu Unit) To Slave Board (In Tpd32-Ev-Fc Unit)
Accessories for connecting the TPD32-EV / TPD32-EV-CU control unit via fiber optics to the TPD32-EV-FC external exciter: Code Description Remarks S7QAE3 M/S cable Master/slave connection cable: 3 mt. = S7QAE3 S7QAQ8 5 mt. = S7QAQ8 S5H78 SBI-OFM-32 Master card S5H83 SBI-OFS-32 Slave card The boards and the 3-meter cable are already included in the TPD32-EV 12 Pulse configura- tion. I f requested, the TPD32-EV-FC must be used via a standard external I/O connection. A2.5.1 Fiber optics connection of master board (in TPD32-EV-CU unit) to Slave board (in TPD32-EV-FC unit) Figure A2.5.1: Block diagram of Field exciter control, fiber optics connection TPD32-EV-...-E...
Page 495: A2.5.2 Connection Between Tpd32-Ev-Cu And Tpd32-Ev-Fc Units Via External I/O
A2.5.2 Connection between TPD32-EV-CU and TPD32-EV-FC units via external I/O In FW version 11.00 and higher for the TPD32-EV / TPD32-EV-CU, you can control a TPD32-EV-FC unit via external inputs and outputs (I/O) (without needing a fiber optics connection). Figure A2.5.2: Block diagram of Field exciter control, connection via external I/Os TPD32-EV-...-E TPD32-EV-CU TPD32-EV-FC External Bridge Control Unit External Field External I/O R-TPD32 R-TPD32 2Q / 4Q 2Q / 4Q Value Access via...
Page 496: A2.5.3 12-Pulse Configuration Of Tpd32-Ev With Connection Via External I/Os Between Tpd32-Ev-Cu And Tpd32-Ev-Fc Units
A2.5.3 12-pulse configuration of TPD32-EV with connection via external I/Os between TPD32-EV-CU and TPD32-EV-FC units Figure A2.5.3: Block diagram of Field exciter control, connection via external I/Os TPD32-EV-...-E TPD32-EV-CU External Bridge Control Unit SBI-OFS-32 R-TPD32 2Q / 4Q Cable : cod.
Page 497: A2.6 Programmable Alarms
A2.6 Programmable alarms CONFIGURATION Prog alarms SSC error [9080] Hold off time [ms] Value Access via RS485/ Opt2-A/ Parameter Format Factory Keyp. BUS/ Term. Opt2-M Hold off time [ms] 9080 ü Factory Activity Latch Open Hold off Restart Alarm Standard OK relay time [ms] time [ms] SSC error Disable drive Alarm...
Page 498: A2.7 Parameter Changes
A2.7 Parameter changes This section specifies only the differences between the version TPD32-EV-FC parameters list and the standard TPD32-EV version described in chapter 10. Eliminated Menu: Flux Regulation Reg Parameters/Percent Values/Flux Regulation Reg Parameters/Percent Values/Voltage Reg Reg Parameters/Base Values/Flux Regulation Reg Parameters/Base Values/Voltage Reg Configuration/Prog Alarms/Field Loss Configuration/Prog Alarms/Speed Fbk loss Eliminated parameters: Par 91 - Flux P Par 474 - FL restart time Par 918 - Ifield cnst90 Par 478 - SL Activity Par 92 - Flux I Par 475 - FL Hold off time Par 919 - Set flux/if Par 497 - Enable flux reg Par 97 - Flux P base Par 480 - SL Hold off time Par 921 - Out vlt level Par 498 - Enable flux weak Par 98 - Flux I base Par 493 - Voltage P Par 201 - 2B+E Par 499 - Speed-0 f weak Par 280 - Motor nom flux Par 494 - Voltage I Par 469 - Flux reg mode Par 234 - Flux current Par 374 - Nom flux curr Par 495 - Voltage P base Par 471 - FL Latch Par 351 - Flux current (A) Par 456 - Flux weak speed Par 496 - Voltage I base Par 472 - FL Ok relay open Par 500 - Flux reference...
Page 499 OPTIONS \ OPTION 1 \ PDC CONFIG \ PDC INPUTS Value Access via RS485/ Opt2-A/ Parameter Format Factory Keyp. BUS/ Term. Opt2-M Pdc in 0...5 1472 65535 Unused ü 1475 Field current 8391 Different factory default: Value Access via RS485/ Parameter Format Opt2-A/ Factory Keyp.
Page 500 Eliminated selections from Digital Output 1...8 parameters: I/O CONFIG \ DIGITAL OUTPUTS [24] Field loss [25] Speed fbk loss Eliminated selections from Digital Inputs parameters: I/O CONFIG \ DIGITAL INPUTS [29] Field loss [30] Enable flux reg [31] Enable flux weak Eliminated selections from Pdc in 0 ... 5 parameters: OPTIONS \ OPTION 1 \ PDC CONFIG \ PDC INPUTS [8648] Flux weak speed [8659] Flux current max [8692] Flux reference [9113] Out vlt level Eliminated selections from Pdc out 0 ... 5 parameters: OPTIONS \ OPTION 1 \ PDC CONFIG \ PDC OUTPUTS [8659] Flux current max [9113] Out vlt level...
Page 501: A3.1 Eam Adapter Kit
APPENDIX 3 - ACCESSORIES A3.1 EAM Adapter Kit EAM1579 EAM1580 —————— Instruction manual ——————...
Page 502: Eam1581
EAM1581 EAM2617_1 (cod. S726171) EAM2617_2 (cod. S726174) M12 x 50 M12 x 50 EAM2617_3 (cod. S726173) M12 x 50 —————— TPD32-EV ——————...
Page 504 Fax +44 (0) 8452 604556 Ph. +91 20 6614 6500 sales@gefran.co.uk Fax +91 20 6614 6501 gefran.india@gefran.in SENSORMATE AG GEFRAN MIDDLE EAST ELEKTRIK VE GEFRAN Inc. ELEKTRONIK San. ve Tic. Ltd. Sti Steigweg 8, 8 Lowell Avenue Yesilkoy Mah. Ataturk...

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gefran TPD32-EV-...-4B Instructions Manual

Safety Precautions - Precautions de Securité

Description, Component Identification and Specifications

Installation Guidelines

Wiring Procedure

Converter Operation

Function Description

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