Page 4
Revision History Revision Date Comments Level Rev 10 17/02/2016 Ex label changes Thermo Fisher Scientific Prima PRO & Sentinel PRO Mass Spectrometers User Guide...
Calibration Gases ............... 3-5 Sample Gases ................3-6 Exhaust Gas Connections ............. 3-7 Power .................... 3-8 Voltage and Frequency .............. 3-8 Requirements ................3-8 Over-current Protection ............3-10 Thermo Fisher Scientific Prima PRO & Sentinel PRO Mass Spectrometers User Guide...
Page 7
Commissioning ..............6-1 General ..................6-1 Procedure ..................6-1 Chapter 7 Startup & Shutdown ............7-1 Startup ................... 7-1 Procedure ..................7-1 Vacuum Gauge Trip Level ............7-4 viii Prima PRO & Sentinel PRO Mass Spectrometers User Guide Thermo Fisher Scientific...
Page 8
Turbo Speed Interlock ............... 8-8 Vacuum ..................8-8 Vent Valve ................. 8-8 Inlet ....................8-8 Pressure Raw................8-8 RMS Ambient Temperature............8-8 RMS Body Temp ............... 8-8 RMS Controller Status ............... 8-8 Thermo Fisher Scientific Prima PRO & Sentinel PRO Mass Spectrometers User Guide...
Page 9
Filament Failure ................9-8 Chapter 10 Maintenance ..............10-1 Maintenance Schedule ..............10-1 Procedures ................... 10-1 Rotary Pump Oil Level ............10-1 Cleaning the Cooling Fans ............10-2 Prima PRO & Sentinel PRO Mass Spectrometers User Guide Thermo Fisher Scientific...
Page 10
Air Conditioner ............... A-20 Remote / Dual RMS ..............A-20 RMS and Instrument in Hazardous Area ......A-20 RMS in Hazardous Area and Instrument in Safe Area ..A-20 Thermo Fisher Scientific Prima PRO & Sentinel PRO Mass Spectrometers User Guide...
Page 11
Calibration Gas Control ............C-5 Gas Connection ..............C-6 Exhaust Connection ............... C-7 Heating ................... C-8 Hazardous Area Systems ............C-9 Inlet Controller ................ C-10 General ................. C-10 Prima PRO & Sentinel PRO Mass Spectrometers User Guide Thermo Fisher Scientific...
Page 12
Appendix D Local I/O ................D-1 Introduction .................. D-1 Serial I/O ..................D-1 Serial Link Type Selection ............D-1 Indicators .................. D-2 Fibre Optic Serial Connection ..........D-2 Thermo Fisher Scientific Prima PRO & Sentinel PRO Mass Spectrometers User Guide xiii...
Page 13
Introduction .................. E-1 Normal Operation ................ E-1 Fault Conditions ................E-2 Fault Diagnosis ................E-3 Appendix F Regulatory ................F-1 FCC ....................F-1 WEEE ..................F-2 China RoHS ................. F-3 Prima PRO & Sentinel PRO Mass Spectrometers User Guide Thermo Fisher Scientific...
This manual is provided for users, operators, and owners of Thermo Scientific Mass Spectrometers. This manual covers both the Thermo Scientific Prima PRO, Sentinel PRO, Prima PRO Ex (hazardous area), and Sentinel PRO Ex (hazardous area) instrumentation. Note: The name Prima PRO will be used exclusively in subsequent chapters.
Page 15
Fax: +44 (0)1606 548711 China Thermo Fisher Scientific, China Process Instruments Division Building 6, No.27 Xin Jinqiao Rd. Shanghai China 201206 Tel: +86(21)6865 4588 Fax: +86(21)6445 1101 Web Site www.thermofisher.com Prima PRO & Sentinel PRO Mass Spectrometers User Guide Thermo Fisher Scientific...
If in doubt as to the instructions and information provided or if you have additional questions regarding the product, a service or support request, contact your nearest Thermo Fisher Scientific representative for process mass spectrometers. Thermo Fisher Scientific Prima PRO & Sentinel PRO Mass Spectrometers User Guide...
Note Notes emphasize important or essential information or a statement of company policy regarding an operating procedure, practice, condition, etc. Prima PRO & Sentinel PRO Mass Spectrometers User Guide Thermo Fisher Scientific...
Safety Caution! Only qualified personnel trained in the safe operation of the Prima PRO / Sentinel PRO hardware should have access to the cabinet door keys. Caution! Never disregard any cautionary or warning instructions. Read and observe all instructions on printed labels fixed to the instrument.
Warning! Allow the pump oil to cool before draining. Switching on the Rotary Pump Caution! Check that the oil level is between the two markers on the oil level window before switching on the rotary pump. Prima PRO & Sentinel PRO Mass Spectrometers User Guide Thermo Fisher Scientific...
Inlet System Exhaust Warning! A leak-tight exhaust must be fitted to the inlet system when sampling gas streams which are: Explosive Toxic Asphyxiant Thermo Fisher Scientific Prima PRO & Sentinel PRO Mass Spectrometers User Guide...
Gas lines: It is the user’s responsibility to check the integrity of gas lines taking samples to the instrument. Special care must be taken when dealing with toxic gases. Prima PRO & Sentinel PRO Mass Spectrometers User Guide Thermo Fisher Scientific...
System Safety Hazardous Area Systems Warning! Specific safety considerations for installation, commissioning, operation, and maintenance of the Prima PRO Ex and Sentinel PRO Ex instruments in hazardous areas are given in Appendix A: Hazardous Area Operation. The points covered in that section must be considered in addition to the points above.
The complete system may include items not mounted on the main instrument frame (IO systems, remote inlet systems etc). Such items are typically wall mounted. The installation drawing should be consulted for details. Thermo Fisher Scientific Prima PRO & Sentinel PRO Mass Spectrometers User Guide...
Connection is to the host terminals on the CPU IO PCB in the bottom left of the enclosure, through the gland plate. Other serial connections, such as link to DCS, are also made here. Prima PRO & Sentinel PRO Mass Spectrometers User Guide Thermo Fisher Scientific...
(e.g. Exd, Exp). The fibre optic cable must have a suitable degree of protection, e.g. steel wire armour or equivalent. Thermo Fisher Scientific Prima PRO & Sentinel PRO Mass Spectrometers User Guide...
Although the instrument enclosure is sealed and largely immune to dust, the operation of the air conditioner will become impaired over time and will require more frequent maintenance. Prima PRO & Sentinel PRO Mass Spectrometers User Guide Thermo Fisher Scientific...
The frequency and duration of these additional duties need to be accounted for in establishing likely consumption rates and to schedule the ordering of replacement cylinders. Thermo Fisher Scientific Prima PRO & Sentinel PRO Mass Spectrometers User Guide...
Precautions must be taken to prevent liquid in any form (liquid condensate, foam, aerosols, etc.) from entering the inlet system. Suitable traps and / or heated lines, avoiding cold spots, should be used. Prima PRO & Sentinel PRO Mass Spectrometers User Guide Thermo Fisher Scientific...
5 l/min for Sentinel PRO Flows in the range 0.1to 10.0 l/min for Prima PRO and 2 to 10 l/min for Sentinel PRO can exist in certain configurations / installations. Consult the factory or the manual for the specific inlet type fitted.
Caution! Ex rated systems for hazardous area operation will only operate at a specific frequency. Check that the ratings and supply are correct before installation. Requirements Prima PRO & Sentinel PRO Mass Spectrometers User Guide Thermo Fisher Scientific...
Page 32
RMS heater cycle 12.0 16.0 Time (s) Figure 3–2. Typical startup current profile for Ex system (240 Vac) 120 Vac systems will show approximately twice the above currents. Thermo Fisher Scientific Prima PRO & Sentinel PRO Mass Spectrometers User Guide...
0.2 bar(g), the maximum leakage rate into the enclosure is 0.25 l/min (consult the factory for leakage rates for other inlet types or operating conditions). 3-10 Prima PRO & Sentinel PRO Mass Spectrometers User Guide Thermo Fisher Scientific...
If nitrogen is to be supplied from a cylinder, ensure that backups and automatic changeover functions are in place. Thermo Fisher Scientific Prima PRO & Sentinel PRO Mass Spectrometers User Guide 3-11...
Consideration should be given to the pressure in the supply main and pressure drops in the supply line (due to line length and diameter). 3-12 Prima PRO & Sentinel PRO Mass Spectrometers User Guide Thermo Fisher Scientific...
The flow requirement is very low and is internally regulated. Nitrogen is the preferred purge gas in this case. Thermo Fisher Scientific Prima PRO & Sentinel PRO Mass Spectrometers User Guide 3-13...
(most commonly RS422). The exception is Ex I/O units, which are local to and powered from the main instrument enclosure. Separate documentation will be provided for this type of unit. 3-14 Prima PRO & Sentinel PRO Mass Spectrometers User Guide Thermo Fisher Scientific...
Instrument”). If it is likely that installation will not take place within 8 weeks of receipt, it is recommended that the instrument be left in its original packaging and stored in a protected environment “Storing the (see Instrument”). Thermo Fisher Scientific Prima PRO & Sentinel PRO Mass Spectrometers User Guide...
In original packaging, upright or horizontal. Dry (protected from standing and falling water, etc.). Between 5°C and 40°C (40°F and 105°F). 90% maximum humidity, non-condensing. All packages together. Prima PRO & Sentinel PRO Mass Spectrometers User Guide Thermo Fisher Scientific...
Safe Area Systems Any cable glands compatible with the cable / conduit type being used are acceptable providing that the enclosure integrity is maintained. Thermo Fisher Scientific Prima PRO & Sentinel PRO Mass Spectrometers User Guide...
MAINS IN terminals L1 and L2/N respectively (see Figure 5–1). The earth conductor MUST be attached to the Primary Earth stud adjacent to the isolation switch, identified by the symbol: Prima PRO & Sentinel PRO Mass Spectrometers User Guide Thermo Fisher Scientific...
Page 42
No other connection may be made to these terminals. Mains IN Primary Earth (internal) Signal connections Figure 5–2. MAINS IN terminal (hazardous area systems) Thermo Fisher Scientific Prima PRO & Sentinel PRO Mass Spectrometers User Guide...
Certain options may require additional services (e.g. compressed air, Services nitrogen). These are specified in Chapter 3: Site Requirements. As stated above, care should be taken with tubing / pipe runs to avoid restricting service access. Prima PRO & Sentinel PRO Mass Spectrometers User Guide Thermo Fisher Scientific...
5–3) connects to a serial port on the computer. If necessary, the latter can be provided via a USB-to-serial adapter. Figure 5–3. Serial communication and digital I/O terminal identification for safe area Prima PRO analyser Thermo Fisher Scientific Prima PRO & Sentinel PRO Mass Spectrometers User Guide...
An inspection of the hardware will be carried out to verify that no visible transit damage has occurred. The delivered hardware will also be checked with the user to verify that it is consistent with the order. Thermo Fisher Scientific Prima PRO & Sentinel PRO Mass Spectrometers User Guide...
Page 47
DCS end of the link. Any discrete I/O will also be configured and tested as above. Suitably qualified personnel must be available to check the DCS end of the link. Prima PRO & Sentinel PRO Mass Spectrometers User Guide Thermo Fisher Scientific...
Page 48
At the end of a successful startup, unless the contract indicates otherwise, a formal acceptance of the system will be required. A standard Thermo Fisher Scientific acceptance document will be used. Thermo Fisher Scientific Prima PRO & Sentinel PRO Mass Spectrometers User Guide...
4. Switch the circuit breakers to ON (breaker to UP position): CABINET, INLET, ROTARY 1 (and ROTARY 2, if applicable), and COOLING. 5. Turn the TURBO RUN toggle switch to ON (ON = switch DOWN!). Thermo Fisher Scientific Prima PRO & Sentinel PRO Mass Spectrometers User Guide...
Page 51
Note that a single mouse click on the Instrument Status toolbar button will open the instrument status window (Figure 7–2), Prima PRO & Sentinel PRO Mass Spectrometers User Guide Thermo Fisher Scientific...
Page 52
Acknowledge All button will change the instrument status light to green. Wait until all parameters are within limits (the status light is green), before starting scheduled analysis. Figure 7–3. Parameter status window Thermo Fisher Scientific Prima PRO & Sentinel PRO Mass Spectrometers User Guide...
PC monitor (Figure 7–4). Similarly, if a trend display has been configured and is selected, concentration trends with time can be viewed (Figure 7–5). Figure 7–4. Numeric trend window Prima PRO & Sentinel PRO Mass Spectrometers User Guide Thermo Fisher Scientific...
) will open the Control Centre window (Figure 7–6), which has the following tabs: Emission Peak shape Sensitivity Detectors Mass alignment Heaters Thermo Fisher Scientific Prima PRO & Sentinel PRO Mass Spectrometers User Guide...
Changing the selection of either filament 1 or filament 2. Adjusting the trap current. Peak Shape The Peak Shape tab displays the ion intensity over a defined mass window (Figure 7–7). Prima PRO & Sentinel PRO Mass Spectrometers User Guide Thermo Fisher Scientific...
A cursor can be selected, set at the optimum position on the graph, and the associated tuning parameter setting stored using the Set DAC button. Thermo Fisher Scientific Prima PRO & Sentinel PRO Mass Spectrometers User Guide...
The SEM voltage can be adjusted (i.e. calibrated) to set a specified gain (typically 103 or 104). Figure 7–9. Detectors tab Mass Alignment Prima PRO & Sentinel PRO Mass Spectrometers User Guide Thermo Fisher Scientific...
Page 58
Typically, two or three masses need to be ‘locked’ over the mass range of interest. Figure 7–10. Mass Alignment tab The Prima PRO mass position is related to magnetic field by the following equation mass = km x field2+cm where km is a constant of proportionality and cm is an offset, with both of these constants having a slight mass dependency.
Note If filament is close to zero, check that Trap Current is set to at least 20 µA and EE is at least 50 V. 7-10 Prima PRO & Sentinel PRO Mass Spectrometers User Guide Thermo Fisher Scientific...
“Startup” 5. Switch OFF the Mains Electrical ISOLATOR (see earlier in this chapter) to de-energize the system electronics. Isolate power externally to fully de-energize the system. Thermo Fisher Scientific Prima PRO & Sentinel PRO Mass Spectrometers User Guide 7-11...
Where there is a risk that residual sample gases will begin to condense, the inlet system should be purged with a suitable inert gas such as nitrogen as soon as possible. 7-12 Prima PRO & Sentinel PRO Mass Spectrometers User Guide Thermo Fisher Scientific...
Parameters are grouped under separate tabs according to the following headings from bottom to top: Source Analyser Inlet Collector Power Comms Figure 8–1. Instrument Status window Thermo Fisher Scientific Prima PRO & Sentinel PRO Mass Spectrometers User Guide...
The current limits for common filaments are shown in the table below. Table 8–1. Current limits for common filaments Filament Current Limit (Amps) Thoriated iridium Tungsten / ThO alloy Prima PRO & Sentinel PRO Mass Spectrometers User Guide Thermo Fisher Scientific...
/ charge ratio. The Ion Energy value is nominally 1000 V for 150 amu mass range Thermo Fisher Scientific Prima PRO & Sentinel PRO Mass Spectrometers User Guide...
Magnet not available Unknown. Magnet zero required Requires initialisation. Magnet field busy Settling last requested field. Magnet frequency Integrating VFC. busy Magnet zeroing busy Zeroing the sense coil. Thermo Fisher Scientific Prima PRO & Sentinel PRO Mass Spectrometers User Guide...
Check that the turbo molecular pump is up to speed (indicated as Turbo Revs on the Instrument Status window). Check that the rotary pump is functioning correctly. Prima PRO & Sentinel PRO Mass Spectrometers User Guide Thermo Fisher Scientific...
See the pump manufacturer’s recommendations on service intervals. Turbo Speed Turbo Speed is the speed as a percentage of full speed of rotation. 100% is full speed. Thermo Fisher Scientific Prima PRO & Sentinel PRO Mass Spectrometers User Guide...
The RMS Flow Zero is the zero flow output from the analogue flow sensor. RMS Position The RMS Position is the RMS rotary arm position. Sample Tube The RMS Sample Tube Current is the RMS sample tube heater Current current. Prima PRO & Sentinel PRO Mass Spectrometers User Guide Thermo Fisher Scientific...
Lens Voltages effects, is achieved with difficulty by adjusting the magnet position. The Prima PRO analyser overcomes this by fixing the position of the magnet and providing a quadrupole lens (quad lens) to compensate for and adjust the position of the refocused beam image. A complicated impractical series of magnet adjustments is therefore replaced with a single voltage adjustment of the quad lens.
(safe area only). Failure can also indicate an alarm condition within the A/C. Inlet Probe The Inlet Probe Current parameter is the current through the inlet Current probe cartridge heater. 8-10 Prima PRO & Sentinel PRO Mass Spectrometers User Guide Thermo Fisher Scientific...
Communications Host Comms The Host Comms Quiet parameter checks for a break in Quiet communications between the host PC and the Prima PRO analyser. User I/O 0 If configured (within GasWorks Hardware Configuration), the User Comms Quiet I/O 0 Comms Quiet status is checking for a break in communications between the user I/O card port 0 and a user device.
Page 73
) parameters. Click on the Start Scan button. Check that peaks are produced and that they are correctly aligned with the mass scale markers. Figure 8–2. Mass Alignment tab 8-12 Prima PRO & Sentinel PRO Mass Spectrometers User Guide Thermo Fisher Scientific...
Page 74
The approach is as above and should use two or three masses which span the required analysis range. Thermo Fisher Scientific Prima PRO & Sentinel PRO Mass Spectrometers User Guide 8-13...
Page 75
For example, in an ethylene cracker application it is necessary to align the peaks only at masses 2 (H ) and 78 (C ) to give accurate mass alignment throughout the 2 to 100 amu mass range. 8-14 Prima PRO & Sentinel PRO Mass Spectrometers User Guide Thermo Fisher Scientific...
Page 76
85.0 1000.0 Faulty filament µamps µamps Source Temperature 140.1°C 138.0°C 142.0°C Still warming up or source heater failure Trap Current 29.9 10.0 100.0 Filament failure µamps µamps µamps Thermo Fisher Scientific Prima PRO & Sentinel PRO Mass Spectrometers User Guide...
Page 77
Heater failure RMS Sample Tube 350.0 mA 50.0 mA Heater failure Current RMS Flow Sensor (OK) (OK) Low sample flow RMS Position Optical sensor / detector needs cleaning Prima PRO & Sentinel PRO Mass Spectrometers User Guide Thermo Fisher Scientific...
In this case, the leak can potentially be located by probing around the vacuum system with helium and looking for slight changes in the Penning gauge reading. Prima PRO & Sentinel PRO Mass Spectrometers User Guide Thermo Fisher Scientific...
Control Centre. If the noise displayed on the computer screen does not increase as the gain is increased, it is likely that the detector system is inoperative. Thermo Fisher Scientific Prima PRO & Sentinel PRO Mass Spectrometers User Guide...
5 x 10 mbar 50 micron pinhole leak ca. 3 x 10 mbar 30 micron pinhole leak ca. 1 x 10 mbar Note these pressure readings are gas dependent. Thermo Fisher Scientific Prima PRO & Sentinel PRO Mass Spectrometers User Guide...
Note: The filament current will be switched off if the Penning pressure rises above its set point. This should be checked before dismantling the system to change the filament. Prima PRO & Sentinel PRO Mass Spectrometers User Guide Thermo Fisher Scientific...
Page 84
Fault Diagnosis Filament Failure Figure 9–1. Source plug pinout (external feed-through) Thermo Fisher Scientific Prima PRO & Sentinel PRO Mass Spectrometers User Guide...
Keep away from skin, especially open wounds. Pump oil is a possible irritant. Waste oil is to be disposed of in an environmentally responsible manner. Thermo Fisher Scientific Prima PRO & Sentinel PRO Mass Spectrometers User Guide 10-1...
To maintain adequate cooling of the instrument, ensure that the fan Cooling Fans covers, air intake, and condenser coil are free of dust. Clean as required. Fan cover guard Figure 10–2. Fan cover guard 10-2 Prima PRO & Sentinel PRO Mass Spectrometers User Guide Thermo Fisher Scientific...
Dismantling and Cleaning Procedures Warning! Lethal Voltages! Lethal voltages are present within the Prima PRO enclosure. Isolate the mains electrical supply before attempting any maintenance activity on the pump. Filament Warning! Hazardous Substance! The filament contains hazardous substances and must not be ...
Page 89
6. Remove the socket connectors from the failed filament assembly and the knurled nut. See Figure 10–4. Socket connectors Knurled nut Figure 10–4. Removing the failed filament 7. Using tweezers, withdraw the filament. 10-4 Prima PRO & Sentinel PRO Mass Spectrometers User Guide Thermo Fisher Scientific...
Magnetic particulates will easily attach to the collimating magnets and will be very difficult to remove. To dismantle the ion source, follow the procedure below. Thermo Fisher Scientific Prima PRO & Sentinel PRO Mass Spectrometers User Guide 10-5...
Page 91
7. Take careful note of the sequence and orientation of the components. Detail changes to the exploded view below (Figure 10–6) may occur in special applications. 8. Remove the source component items in sequence. 10-6 Prima PRO & Sentinel PRO Mass Spectrometers User Guide Thermo Fisher Scientific...
Page 92
12. Once reassembled, ensure that all plates are parallel. Check that the two focus half plates are aligned with each other. Figure 10–6. Source assembly Thermo Fisher Scientific Prima PRO & Sentinel PRO Mass Spectrometers User Guide 10-7...
The bolts will now be free from the threaded hex pillars. Figure 10–8. Jacking up the coils and yoke assembly 3. Lift out the coil assembly (Figure 10–9). 10-8 Prima PRO & Sentinel PRO Mass Spectrometers User Guide Thermo Fisher Scientific...
Page 94
When the front pole piece is removed, slide out the Z-restrictor plate before removing the rear pole piece. Thermo Fisher Scientific Prima PRO & Sentinel PRO Mass Spectrometers User Guide 10-9...
Chapter Fuses fitted are one of two body types. See Figure 10–11 Figure 10–12. Figure 10–11. ATO (low voltage DC supplies only) 10-10 Prima PRO & Sentinel PRO Mass Spectrometers User Guide Thermo Fisher Scientific...
Page 96
Littelfuse 257 001 Individual Table 10–4. Inlet control fuses Fuse Supplied Voltage Rating Type Number Unit(s) Mains heater 115/230 V 5 x 20 mm FF Solenoid 24 V valves Thermo Fisher Scientific Prima PRO & Sentinel PRO Mass Spectrometers User Guide 10-11...
Page 97
5 x 20 mm FF Purge 24 V 500 mA 5 x 20 mm FF controller Purge 24 V 500 mA 5 x 20 mm FF controller 10-12 Prima PRO & Sentinel PRO Mass Spectrometers User Guide Thermo Fisher Scientific...
This manual covers operation of the explosion protection features of the Prima PRO Ex and Sentinel PRO Ex systems. These instruments are essentially safe area systems. Explosion protection is achieved by pressurizing and purging the instrument enclosure to prevent ingress and build-up of flammable gas.
When installing such cables through the user gland plate, suitable glands and cables must be used. See Chapter 3: Site Requirements Chapter 5: Installation & Interconnection. Prima PRO & Sentinel PRO Mass Spectrometers User Guide Thermo Fisher Scientific...
On completion of any work, ensure that where appropriate the system is returned to full purge protected condition (i.e. not in “override”). Ensure that covers are replaced on all electrical enclosures. Thermo Fisher Scientific Prima PRO & Sentinel PRO Mass Spectrometers User Guide...
The presence of dusts and fibres may also cause an area to be defined as hazardous but will not be considered as the Prima PRO Ex and Sentinel PRO Ex are not approved for operation in such areas. Area...
There are a number of methods of protection used to protect against ignition of flammable gases by sparks. Only those relevant to the Prima PRO Ex and Sentinel PRO Ex are considered here. Purge / This method allows a safe area electrical apparatus to be used in a...
Purge / pressurisation is the main method of protection used for the Prima PRO Ex and Sentinel PRO Ex systems, and detailed operation of these purge protection schemes is covered in later sections. Flameproof (Europe)
(e.g. solid single core wires). On the Prima PRO Ex and Sentinel PRO Ex systems, flameproof protection is used for the electrical isolation enclosure(s) and the rotary pump motor.
Purge Overview been outlined above. This section details how purge protection relates to the Prima PRO Ex and Sentinel PRO Ex systems. The enclosure is pressurised / purged with compressed air. For obvious reasons, the compressed air must be from a non-hazardous area source and free from contaminants such as oil and water.
15 minutes 3 minutes Minimum Quantity of Protective 1100 L 1500 L 300 L Gas Required Continuous Dilution and 100 NL/min 100 NL/min 100 NL/min Pressurisation Flow Rate Thermo Fisher Scientific Prima PRO & Sentinel PRO Mass Spectrometers User Guide...
The pressure correction is given by: Flow = flow meter reading (pressure reading (bar abs)) c. Stopwatch for verifying purge timing. A-10 Prima PRO & Sentinel PRO Mass Spectrometers User Guide Thermo Fisher Scientific...
For a Prima PRO Ex, the vacuum system can be considered as anywhere downstream of (and including) the inlet transfer line. For a Sentinel PRO Ex, it is anywhere after the membrane inlet.
Page 109
In the Sentinel PRO Ex, the situation is different in that flow through the sample loop (the sample containment system) is much higher compared to the Prima PRO Ex (typically 5 l/min), and there are connections within the loop that must be considered as potential leaks.
Due to the reduced pressure in the sample loop a connection from the vacuum ejector to the flow sensor bracket (as used on the Prima PRO Ex) is no longer necessary. However, this suction flow is still used to...
External leaks can be located either by feel in the case of major leaks, or by using a bubble type leak detector such as Snoop. At the end of this test, remember to remove any purge outlet restriction. A-14 Prima PRO & Sentinel PRO Mass Spectrometers User Guide Thermo Fisher Scientific...
Close the enclosure door to start the purge process. Use a stopwatch to check the initial purge time. Verify that at the end of the purge cycle the Thermo Fisher Scientific Prima PRO & Sentinel PRO Mass Spectrometers User Guide A-15...
Part of the heated body of the inlet is exposed to the external atmosphere and the thermal mass is such that internal parts would take a significant time to cool after power is switched off. To protect A-16 Prima PRO & Sentinel PRO Mass Spectrometers User Guide Thermo Fisher Scientific...
instrument door. Dry Gas Vent All Prima PRO and Sentinel PRO systems have a dry gas vent connection. Nitrogen (other inert dry gases could be used) is connected to the vent port on the vacuum system (via a regulator).
Although the pump is certified for use in an external hazardous atmosphere, the internal flow path is not certified for pumping hazardous gas. For Zone 1 / Div. 1 applications, an inert gas A-18 Prima PRO & Sentinel PRO Mass Spectrometers User Guide Thermo Fisher Scientific...
It is recommended that this gasket is replaced should it prove necessary to strip down the assembly for maintenance purposes. Thermo Fisher Scientific Prima PRO & Sentinel PRO Mass Spectrometers User Guide A-19...
Exd enclosure for power isolation, the appropriate components are located in the main instrument enclosure, communicating with the purge controller via a cable in the 32 mm A-20 Prima PRO & Sentinel PRO Mass Spectrometers User Guide Thermo Fisher Scientific...
Area”) is also valid for the purge arrangement of a dual RMS Sentinel PRO Ex. A dual RMS Prima PRO Ex is not an allowable configuration due to the difficulty of handling the gas line from the second, remote RMS within the purged enclosure.
Page 119
Glands specified as Exe Type: Exe with internal Size: M20 must be either Exe seal around cable Type: Exe certified or metal, minimum IP40. Figure A–1. Enclosure cable glands A-22 Prima PRO & Sentinel PRO Mass Spectrometers User Guide Thermo Fisher Scientific...
(internal sense adjusted. port could be blocked). Check enclosure pressure, set point function, and adjustment. Refer to manufacturer’s f. Other controller fault. documentation or consult factory. Thermo Fisher Scientific Prima PRO & Sentinel PRO Mass Spectrometers User Guide A-23...
Page 121
There is no automatic initial purge. The indicators should be observed to find out if the enclosure pressurisation has been sensed or the safe purge detected. A-24 Prima PRO & Sentinel PRO Mass Spectrometers User Guide Thermo Fisher Scientific...
Figure A–9 show the instrument labels and give the full certification details for the Prima PRO Ex and Sentinel PRO Ex respectively. Refer to the completed labels fitted to a specific instrument to determine whether it is ATEX and/or IECEx approved.
Page 123
Hazardous Area Operation Standards Conformance Figure A–2. Prima PRO Ex instrument label A-26 Prima PRO & Sentinel PRO Mass Spectrometers User Guide Thermo Fisher Scientific...
Page 124
Hazardous Area Operation Standards Conformance Figure A–3. Prima PRO Ex with fibre optics instrument label Thermo Fisher Scientific Prima PRO & Sentinel PRO Mass Spectrometers User Guide A-27...
Page 125
Hazardous Area Operation Standards Conformance Figure A–4. RMS enclosure label (Prima PRO Ex with remote RMS) Figure A–5. RMS enclosure label (Prima PRO Ex with remote RMS and fibre optics) A-28 Prima PRO & Sentinel PRO Mass Spectrometers User Guide...
Page 126
Hazardous Area Operation Standards Conformance Figure A–6. Sentinel PRO Ex instrument label Thermo Fisher Scientific Prima PRO & Sentinel PRO Mass Spectrometers User Guide A-29...
Page 127
Hazardous Area Operation Standards Conformance Figure A–7. Sentinel PRO Ex with fibre optics instrument label A-30 Prima PRO & Sentinel PRO Mass Spectrometers User Guide Thermo Fisher Scientific...
Page 128
Standards Conformance Figure A–8. RMS enclosure label (Sentinel PRO Ex with remote RMS) Figure A–9. RMS enclosure label (Sentinel PRO Ex with remote RMS and fibre optics) Thermo Fisher Scientific Prima PRO & Sentinel PRO Mass Spectrometers User Guide A-31...
Appendix B Technical Description: System The Prima PRO instrument is an industrial process analyser based on Introduction a scanning magnetic-sector mass spectrometer with a 6 cm radius. to the The variable magnetic field is produced by an electromagnet with a...
M = mass of the particle V = voltage applied to the particle to accelerate it to velocity ‘v’ H = magnetic field z = charge on the ion Prima PRO & Sentinel PRO Mass Spectrometers User Guide Thermo Fisher Scientific...
Page 132
Equation 3: Equation 3. This is the basic mass spectrometer equation used by Prima PRO instrument. If a fixed position ion detector is placed at the exit from the electromagnet, the mass of the ion arriving at the detector can be selected by varying the magnetic field.
Technical Description: System Vacuum System The Prima PRO vacuum system consists of the listed in the Vacuum following table. System Table B–2. Prima PRO vacuum system components Component Description Analyser assembly The chamber that contains the ion source, the magnetic sector flight-tube, and collector assembly.
Due to the smaller mass of the electron, however, the paths have a much smaller radius and the beam tends to spiral along the lines of magnetic field. Thermo Fisher Scientific Prima PRO & Sentinel PRO Mass Spectrometers User Guide...
Page 135
The ion source is held at a potential above ground termed the ion energy: for the Prima PRO this is 1 kV. Ions leaving the source through the exit slit pass between two half plates which focus and steer the beam.
/ (hot) filament interactions. Figure B–4 illustrates the arrangement of the Prima PRO ion source assembly. This is of the Nier type, in which ionisation is achieved by collision of the sample molecules with a collimated electron beam;...
Page 137
Current Limit (Amps) Thoriated iridium Tungsten / ThO alloy Figure B–5 shows how the filament is mounted to the source block. Figure B–5. Mounting of the filament onto source block Prima PRO & Sentinel PRO Mass Spectrometers User Guide Thermo Fisher Scientific...
In the Prima PRO instrument, this is addressed by fixing the position of the magnet and using a quad lens positioned before the collector to compensate for and adjust the position of the refocused beam image.
On the Prima PRO instrument, two resolving slits are fitted – one for low mass peaks (e.g. typically below mass 20 for the Prima PRO and below mass 100 for the Sentinel PRO) and one for high mass peaks. The normal resolving powers used are 20 and 60 for the Prima PRO and 85 and 140 for the Sentinel PRO.
Calibration of the MCP requires that the voltage needed to produce a certain gain is established. This is achieved by measuring the ratio of peak intensity on the Faraday and MCP array as follows. Thermo Fisher Scientific Prima PRO & Sentinel PRO Mass Spectrometers User Guide B-11...
Page 141
3. Click on the Add Cursor button and set the cursor to the required gain. 4. Click on the Set DAC button to set the voltage to give the required gain. Figure B–9. Micro channel plate B-12 Prima PRO & Sentinel PRO Mass Spectrometers User Guide Thermo Fisher Scientific...
Introduction Gas samples are introduced into the ion source through the inlet of a Gas probe assembly. For a Prima PRO, gas is sampled through a micro Sample capillary in the stream selector assembly (RMS, solenoid, or single point), passes along a transfer line, into the inlet probe, and finally down a bypass line to the rotary vacuum pump.
Page 143
The dimethylsilicone membrane is fitted to the end of an inlet probe, which replaces the leak element in the Prima PRO assembly. The end of this stainless steel inlet probe locates onto the ion source and is insulated by a ceramic end piece.
101, the valley between them would be 10% of the height of either peak. At lower masses, the valley between adjacent masses is reduced, and at higher mass numbers, the valley between adjacent masses increases. Thermo Fisher Scientific Prima PRO & Sentinel PRO Mass Spectrometers User Guide B-15...
Page 145
10% Valley definition would apply to peaks of equal height at masses 40 and 41. Figure B–12. Comparison of 5% Peak Height definition and 10% Valley definition B-16 Prima PRO & Sentinel PRO Mass Spectrometers User Guide Thermo Fisher Scientific...
N isotope. The relative intensity of this peak to the molecular ion at m/e 28 amu is twice the natural abundance of the N atom (since the N atom could be either of the two atoms). Thermo Fisher Scientific Prima PRO & Sentinel PRO Mass Spectrometers User Guide B-17...
NO and the m/e 29 peak observed in methane produced by the interaction of a methane ion with another methane molecule to give a C ion at m/e 29 amu. B-18 Prima PRO & Sentinel PRO Mass Spectrometers User Guide Thermo Fisher Scientific...
This is known as a non-overlapping mixture. Thermo Fisher Scientific Prima PRO & Sentinel PRO Mass Spectrometers User Guide B-19...
Page 149
Examples of application specific calibration gas mixtures and a recommended cracking pattern matrix are normally provided with quotation. B-20 Prima PRO & Sentinel PRO Mass Spectrometers User Guide Thermo Fisher Scientific...
Warning! It is the responsibility of the instrument user to assess the potential hazards involved in working on any gas handling parts of the system. Thermo Fisher Scientific Prima PRO & Sentinel PRO Mass Spectrometers User Guide...
Limit is to prevent over-pressurisation of and possible degradation in performance of the mass spectrometer. Warning! Prima PRO Ex applications: The 0.2 bar(g) pressure limit is a requirement of the ATEX/IECEx certification of the instrument and must not be exceeded. ...
All electrical, electronic, and moving mechanical parts are internal. Connection to the In the case of the Prima PRO, the selected gas flows around a loop Mass Spectrometer contained entirely within the sample tube body and returns to the main RMS exhaust chamber via the inner tube of the sample tube assembly.
(Sample Line #1 can connect to Port #1, etc.). The tubing material used for this connection is FEP. This has excellent chemical resistance and mechanical properties, is non-porous, and has very favourable adsorption and permeation properties. Thermo Fisher Scientific Prima PRO & Sentinel PRO Mass Spectrometers User Guide...
A restriction element (an orifice) is built into each six-way assembly such that a line pressure of 1.0 bar(g) will give a flow around 150 cm /min (Prima PRO) or 5 l/min (Sentinel PRO). Fine adjustment of flow is achieved by adjustment of line pressure at the calibration bottle regulator.
There may be situations where combustible or reactive mixtures are generated. To avoid problems of this nature, a diluting gas (commonly nitrogen) can be added to the exhaust line or Thermo Fisher Scientific Prima PRO & Sentinel PRO Mass Spectrometers User Guide...
The above heaters were specified assuming that the incoming sample gases are heated to a temperature similar to that set for the RMS. However, there may be situations where this is not the Prima PRO & Sentinel PRO Mass Spectrometers User Guide Thermo Fisher Scientific...
Page 158
The sample pressure therefore defines the flow rate through any leak, and the upper pressure limit for the Prima PRO Ex of 0.2 bar(g) must be strictly adhered to and forms part of the hazardous area certification for the instrument.
Page 159
PCB. Warning! Removal of F1 will only break the L/L1 line. Power might still be on the assembly from the N/L2 line. C-10 Prima PRO & Sentinel PRO Mass Spectrometers User Guide Thermo Fisher Scientific...
90°, 180°, or 270° misalignment). If the controller reports positional errors, check if position #1 can be located correctly. If it can, but subsequent inlets are showing C-12 Prima PRO & Sentinel PRO Mass Spectrometers User Guide Thermo Fisher Scientific...
Page 162
(J18) (This may not be a continuous supply if the controller is attempting to “Main Body control. See also Heater”). Thermo Fisher Scientific Prima PRO & Sentinel PRO Mass Spectrometers User Guide C-13...
32 peak height. Next, sample the helium inlet and check that the mass 32 peak height drops by the required factor (for a Prima PRO the factor is system pressure (mbar) 108, and for a Sentinel PRO the factor is 200).
/ plug all sample lines and the exhaust line (<see the note at the beginning of this appendix). Disconnect the transfer line (Prima PRO) or sample line (Sentinel PRO) from the RMS, and plug the RMS port(s). The RMS body should now be pressurised to 0.5 bar(g) with a clean inert gas (e.g.
The above procedure exposes the double rotary seals, two back- to-back seals on the main axis, between the sample arm and the C-16 Prima PRO & Sentinel PRO Mass Spectrometers User Guide Thermo Fisher Scientific...
Page 166
There is no danger of an ambient leak. Thermo Fisher Scientific Prima PRO & Sentinel PRO Mass Spectrometers User Guide C-17...
Page 167
Remove the six screws holding the main shaft seal retaining ring in place (the six screws can be seen when looking into the RMS exhaust chamber), and withdraw the retaining ring. The seal is now visible. C-18 Prima PRO & Sentinel PRO Mass Spectrometers User Guide Thermo Fisher Scientific...
If a change of application is anticipated, adding a sample pump to a Prima PRO configuration for example, consult the factory before changing the seal orientation. Prize out and inspect the seal and the sealing surface of the main shaft as for the sample tube seal.
Page 169
Further cleaning can be carried out as per the instructions below. It is advisable to remove the capillary before any such cleaning. Figure C–3. Removing the flow sensor PCB assembly C-20 Prima PRO & Sentinel PRO Mass Spectrometers User Guide Thermo Fisher Scientific...
Do not use excessive solvent for cleaning elastomeric seals as it can cause the seal to harden and subsequently fail or leak. All metallic parts can be cleaned with solvents. Thermo Fisher Scientific Prima PRO & Sentinel PRO Mass Spectrometers User Guide C-21...
If the RMS enclosure is being mounted on an external wall, a degree of weather protection is required. This is particularly true if C-22 Prima PRO & Sentinel PRO Mass Spectrometers User Guide Thermo Fisher Scientific...
Sentinel PRO Ex systems only. A dual conduit arrangement is used (as per the remote RMS hazardous area system, see above). Refer to Appendix A: Hazardous Area Operation for details of the purging requirements. Thermo Fisher Scientific Prima PRO & Sentinel PRO Mass Spectrometers User Guide C-23...
Page 173
Sample tube seal body Return seal Transfer line Main shaft seal Capillary Sample arm Seal / spring / filter Inlet ports Figure C–4. RMS assembly (32-way Prima PRO) C-24 Prima PRO & Sentinel PRO Mass Spectrometers User Guide Thermo Fisher Scientific...
Page 174
Technical Description: Inlet Rapid Multi-Stream Sampler Figure C–5. Controller PCB Thermo Fisher Scientific Prima PRO & Sentinel PRO Mass Spectrometers User Guide C-25...
Page 175
Seal ring PTFE 201-120-138 32/64 Seal ring stainless steel 201-120-137 Thermal switch (140°C) 202-190-013 Thermocouple 203-217-120 Opto encoder PCB 204-766-009 Controller PCB 204-766-007 Ring heater 202-320-017 Cartridge heater 202-310-067 C-26 Prima PRO & Sentinel PRO Mass Spectrometers User Guide Thermo Fisher Scientific...
Warning! It is the responsibility of the instrument user to assess the potential hazards involved in working on any gas handling parts of the system. Thermo Fisher Scientific Prima PRO & Sentinel PRO Mass Spectrometers User Guide C-27...
The normally open ports of all six valves are connected to a common exhaust that provides for continuous flow of sample even when not selected. C-28 Prima PRO & Sentinel PRO Mass Spectrometers User Guide Thermo Fisher Scientific...
Page 178
The calibration manifold is fitted to the left-hand side of Thermo Fisher Scientific Prima PRO & Sentinel PRO Mass Spectrometers User Guide C-29...
All valves are 24 Vdc solenoid actuated and are driven directly from the inlet control PCA mounted below the inlet assembly in the top left of the instrument enclosure. Capillary Connection C-30 Prima PRO & Sentinel PRO Mass Spectrometers User Guide Thermo Fisher Scientific...
Vdc). Mains power is required for the main body heater (see below). Fuses (all on PCB): F1: 5 A (mains) F2: 1 A (24 Vdc, calibration gas valves). Supply OK indicated by green LED D2. Thermo Fisher Scientific Prima PRO & Sentinel PRO Mass Spectrometers User Guide C-31...
24 Vdc or voltage free contact input by means of jumpers on the PCB. A red LED adjacent to each connector indicates the status of the input. C-32 Prima PRO & Sentinel PRO Mass Spectrometers User Guide Thermo Fisher Scientific...
The mass 32 peak height reading should now drop as helium passes over the micro capillary. The reading should change by a factor of 10 /pressure (air) within 7seconds, i.e. if the system Thermo Fisher Scientific Prima PRO & Sentinel PRO Mass Spectrometers User Guide C-33...
The manifold heaters are Mains voltages rated and should be isolated from the inlet control PCA. Switch off the mains inlet breaker on the power distribution DIN rail assembly to isolate the supply. Thermo Fisher Scientific Prima PRO & Sentinel PRO Mass Spectrometers User Guide C-35...
Take care to ensure that parts are not lost or contaminated. Work on a clear, clean work surface. C-36 Prima PRO & Sentinel PRO Mass Spectrometers User Guide Thermo Fisher Scientific...
Page 186
Clean or replace as required before reassembly. 9. Reverse the above procedure to reassemble the system. Always leak check the system after reassembly. Thermo Fisher Scientific Prima PRO & Sentinel PRO Mass Spectrometers User Guide C-37...
/ spring assembly as the actuator is withdrawn. 11. Inspect the valve parts, particularly the sealing surfaces, clean as required, replacing any damaged seals. C-38 Prima PRO & Sentinel PRO Mass Spectrometers User Guide Thermo Fisher Scientific...
Remember to clean external pipe work and gas conditioning equipment to avoid recontamination. The cause of the contamination should be investigated and rectified before putting back into service. Thermo Fisher Scientific Prima PRO & Sentinel PRO Mass Spectrometers User Guide C-39...
Appendix D Local I/O The Prima PRO has a number of channels of both serial I/O and Introduction discrete I/O built in to the instrument to allow connection to external equipment. Refer to the instrument specific installation drawing for location and connection details of all local I/O.
For each fibre optic link, one fibre optic converter is installed in the instrument enclosure and will be connected to a particular serial port (different ports can be selected simply by unplugging the serial cable Prima PRO & Sentinel PRO Mass Spectrometers User Guide Thermo Fisher Scientific...
Page 192
Note that there is no need to change the configuration of the converter in the instrument – this can remain as RS232. Thermo Fisher Scientific Prima PRO & Sentinel PRO Mass Spectrometers User Guide...
I/O channel (positive or negative) can be readily changed in the software configuration, but the LED will always indicate the state of the input or output circuit. Prima PRO & Sentinel PRO Mass Spectrometers User Guide Thermo Fisher Scientific...
Ex systems). Refer to the appropriate installation drawing and the Opto 22 datasheets (supplied) for the module type for further details. etails. Thermo Fisher Scientific Prima PRO & Sentinel PRO Mass Spectrometers User Guide...
Appendix E Air Conditioner This section applies to the Stulz air conditioner used on Prima PRO Introduction and Sentinel PRO instruments. The manufacturer’s documentation must be consulted along with these notes. The air conditioner is responsible both for cooling and maintaining a constant temperature within the instrument enclosure.
24VDC supply itself, could cause an alarm. The three alarm contacts are: a) Refrigerant low pressure b) Refrigerant high pressure c) Temperature controller alarm (temperature more than 2˚C from set point) Prima PRO & Sentinel PRO Mass Spectrometers User Guide Thermo Fisher Scientific...
+ c External air flow low Set fan to full speed (safe area) or increase air amplifier supply pressure to maximum (hazardous areas). Inspect condenser fins, clean as Thermo Fisher Scientific Prima PRO & Sentinel PRO Mass Spectrometers User Guide...
Page 199
(depends on ambient drain tube to open humidity). instrument Enclosure purge Use instrument grade air with a enclosure air has too high suitable known dew point. water content Prima PRO & Sentinel PRO Mass Spectrometers User Guide Thermo Fisher Scientific...
Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at their expense. Thermo Fisher Scientific Prima PRO & Sentinel PRO Mass Spectrometers User Guide...
For further information, contact your distributer or reseller in the country of use. In the UK, contact Thermo Fisher Scientific, Ion Path, Road Three, Winsford, CW7 3GA. Prima PRO & Sentinel PRO Mass Spectrometers User Guide Thermo Fisher Scientific...
Regulatory China RoHS China RoHS Toxic & Hazardous Substances Table – Prima PRO / Sentinel PRO (Safe Area & Ex). For Chinese Regulation: Administrative Measure on the Control of Pollution Caused by Electronic Information Products. Names and Content of Toxic and Hazardous Substances or Elements.
Page 203
Regulatory China RoHS Prima PRO & Sentinel PRO Mass Spectrometers User Guide Thermo Fisher Scientific...