Puls DIMENSION CP Series Manual

Puls DIMENSION CP Series Manual

24v, 20a, single phase input
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CP-Series
P
D
RODUCT
ESCRIPTION
The Dimension CP-Series are cost optimized power
supplies without compromising quality, reliability and
performance.
First of all, high immunity to transients and power surges
as well as low electromagnetic emission and Marine
approvals
with
EMC
CP20.245-R2 the best choice for equipment in bridge &
deck zones the same way as for oil, gas and chemical
plants.
This power supply furthermore features a DC-OK signal
contact to remotely monitor error-free operation, a
decoupling MOSFET to set-up redundant power supply
systems, and plug connector terminals to allow device
replacement while the application keeps running. The
CP20.245-R2 covers an extreme wide temperature range
from -40°C up to +60°C providing full output power.
Outstanding features of CP20.245-R2 are its high
efficiency, the electronic inrush current limitation, and an
active PFC. The devices also offer PowerBoost: Power
reserves of 20%, which may even be used continuously at
temperatures up to +45°C. Additionally, the device can
deliver about 3 times the nominal output current for
12ms which helps to trip fuses on faulty output branches.
O
N
RDER
UMBERS
Power Supply
CP20.245-R2
Mechanical Accessory
ZM10.WALL
Aug. 2022 / Rev 1.1 DS-CP20.245-R2 EN
All parameters are typ. values specified at 24V, 20A, 230Vac, 25°C ambient and after a 5 minutes run-in time unless otherwise noted.
Class
B
make
the
Wall/Panel mount bracket
www.pulspower.com Phone +49 89 9278 0
24V, 20A, S
R
P
EDUNDANCY
OWER
 AC 100-240V Wide-range input
 Width only 48mm
 Marine approvals, EMC Class B (bridge & deck)
 Built-in decoupling MOSFET for 1+1 and N+1
redundancy
 Efficiency up to 95.2%
 20% Output power reserves (PowerBoost)
 Safe Hiccup
Overload Mode
PLUS
 Easy Fuse Breaking – 3 times nominal current for 12ms
 Active power factor correction (PFC)
 Full power between -40°C and +60°C
 DC-OK relay contact
 Current sharing feature included
 3 Year Warranty
S
-
D
HORT
FORM
Output voltage
DC 24V
Adjustment range
-
Output current
20A
15A
Derate linearly between +60°C and +70°C
PowerBoost
24A
Linear decrease to nominal power
between +45°C and +60°C
Output ripple
max. 100mVpp
AC Input voltage
AC 100-240V
Mains frequency
50-60Hz
AC Input current
4.28 / 2.25A
Power factor
0.99 / 0.98
AC Inrush current
10.0 / 4.5A
Efficiency
93.8 / 95.2%
Losses
31.7 / 24.2W
Temperature range -40°C to +70°C
Hold-up time
32ms
Size w x h x d
48x124x127mm
Weight
850g
M
A
AIN
PPROVALS
For details and the complete approval list, see chapter 20.
UL61010-2-201
Marine
Germany
CP20.245-R2
P
I
INGLE
HASE
NPUT
S
UPPLY
ATA
23.8 - 25.2V
Up to +60°C ambient
At +70°C ambient
Up to +45°C ambient
10Hz to 20MHz
-15%/+10%
±6%
At 120 / 230Vac
At 120 / 230Vac
At 120 / 230Vac
At 120 / 230Vac
At 120 / 230Vac
Without DIN-rail and
plug connectors
IECEx
ATEX
1/28

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Summary of Contents for Puls DIMENSION CP Series

  • Page 1 CP20.245-R2 24V, 20A, S CP-Series INGLE HASE NPUT EDUNDANCY OWER UPPLY  AC 100-240V Wide-range input  Width only 48mm  Marine approvals, EMC Class B (bridge & deck)  Built-in decoupling MOSFET for 1+1 and N+1 redundancy  Efficiency up to 95.2% ...
  • Page 2: Table Of Contents

    CP20.245-R2 24V, 20A, S CP-Series INGLE HASE NPUT NDEX Page Page Intended Use ............3 20. Approved, Fulfilled or Tested Standards ..19 Installation instructions ........3 21. Regulatory Product Compliance ...... 20 AC-Input............... 5 22. Physical Dimensions and Weight ..... 21 DC-Input...............
  • Page 3: Intended Use

    CP20.245-R2 24V, 20A, S CP-Series INGLE HASE NPUT 1. I NTENDED This device is designed for installation in an enclosure and is intended for the general professional use such as in industrial control, office, communication, and instrumentation equipment. Do not use this device in equipment, where malfunctioning may cause severe personal injury or threaten human life without additional appropriate safety devices that are suited for the end-application.
  • Page 4 CP20.245-R2 24V, 20A, S CP-Series INGLE HASE NPUT The maximum surrounding air temperature is +70°C. The operational temperature is the same as the ambient or surrounding air temperature and is defined 2cm below the device. The device is designed to operate in areas between 5% and 95% relative humidity. Do not unplug the connectors more often than 20 times in total.
  • Page 5: Ac-Input

    CP20.245-R2 24V, 20A, S CP-Series INGLE HASE NPUT 3. AC-I NPUT AC input nom. AC 100-240V Suitable for TN-, TT- and IT mains networks AC input range 85-264Vac 264-300Vac < 500ms Allowed voltage L or N to earth max. 300Vac Continuous, IEC 62477-1 Input frequency nom.
  • Page 6: Dc-Input

    CP20.245-R2 24V, 20A, S CP-Series INGLE HASE NPUT 4. DC-I NPUT DC input nom. DC 110-150V ±20% DC input range 88-180Vdc DC input current typ. 4.64A At 110Vdc, at 20A Allowed Voltage L/N to Earth max. 375Vdc Continuous, IEC 62477-1 Turn-on voltage typ.
  • Page 7: Output

    CP20.245-R2 24V, 20A, S CP-Series INGLE HASE NPUT 6. O UTPUT Output voltage nom. DC 24V 23.8 - 25.2V The device is featured with a “soft output regulation characteristic” in order to achieve current share between multiple devices, when they are connected in parallel. The “soft output regulation characteristic”...
  • Page 8: Hold-Up Time

    CP20.245-R2 24V, 20A, S CP-Series INGLE HASE NPUT Fig. 6-3 Dynamic overcurrent capability, typ. Output Voltage (dynamic behavior, < 12ms) Output Current 7. H AC 100V AC 120V AC 230V Hold-up Time typ. 65ms 65ms 65ms At 10A, see Fig. 7-1 min.
  • Page 9: Dc-Ok Relay Contact

    CP20.245-R2 24V, 20A, S CP-Series INGLE HASE NPUT 8. DC-OK R ELAY ONTACT This feature monitors the output voltage of the power supply in front of the decoupling device (see also chapter 11). Contact closes As soon as the output voltage reaches typ. 22Vdc. Contact opens As soon as the output voltage dips below 22Vdc.
  • Page 10: Efficiency And Power Losses

    CP20.245-R2 24V, 20A, S CP-Series INGLE HASE NPUT 9. E FFICIENCY AND OWER OSSES AC 100V AC 120V AC 230V Efficiency typ. 93.2% 93.8% 95.2% At 20A typ. 93.1% 93.7% 95.1% At 24A (PowerBoost) Average efficiency typ. 92.8% 93.4% 94.6% 25% at 5A, 25% at 10A, 25% at 15A.
  • Page 11: Lifetime Expectancy And Mtbf

    CP20.245-R2 24V, 20A, S CP-Series INGLE HASE NPUT 10. L MTBF IFETIME XPECTANCY AND AC 100V AC 120V AC 230V Lifetime expectancy 117 000h 136 000h 164 000h At 10A and 40°C 331 000h 386 000h 465 000h At 10A and 25°C 40 000h 53 000h 90 000h...
  • Page 12: Terminals And Wiring

    CP20.245-R2 24V, 20A, S CP-Series INGLE HASE NPUT 12. T ERMINALS AND IRING The terminals are IP20 Finger safe constructed and suitable for field- and factory wiring. Input Output DC-OK-Signal Type plug connector with plug connector with plug connector with screw termination screw termination screw termination...
  • Page 13: Replacing Units While The System Is Running

    CP20.245-R2 24V, 20A, S CP-Series INGLE HASE NPUT 13. R EPLACING NITS WHILE THE YSTEM IS UNNING Fig. 13-1 Replacing the power supply or redundancy module while the system is running Load Output 24V 20A Output 24V 20A DC-OK DC-OK CP20.241-R2-73 CP20.241-R2-73 Power Supply...
  • Page 14: Front Side And User Elements

    CP20.245-R2 24V, 20A, S CP-Series INGLE HASE NPUT 14. F RONT IDE AND LEMENTS Fig. 14-1 Front side Input Terminals (plug connector) N, L Line input PE (Protective Earth) input B Output Terminals (plug connector) Positive output – Negative (return) output C Output voltage potentiometer See chapter 24.2.
  • Page 15: 15. Emc

    CP20.245-R2 24V, 20A, S CP-Series INGLE HASE NPUT 15. EMC The power supply is suitable for applications in industrial environment as well as in residential, commercial and light industry environment without any restrictions. EMC Immunity According to generic standards: EN 61000-6-1 and EN 61000-6-2 Electrostatic discharge EN 61000-4-2 Contact discharge...
  • Page 16: Environment

    CP20.245-R2 24V, 20A, S CP-Series INGLE HASE NPUT Switching Frequencies The power supply has two converters with two different switching frequencies included. Switching frequency 1 70kHz to 130kHz PFC converter, input voltage and output power dependent Switching frequency 2 80kHz to 140kHz Main converter, output power dependent 16.
  • Page 17: Protection Features

    CP20.245-R2 24V, 20A, S CP-Series INGLE HASE NPUT 17. P ROTECTION EATURES Output protection Electronically protected against overload, no-load and short-circuits Output over-voltage protection typ. 30.5Vdc In case of an internal power supply defect, a redundant max. 32Vdc circuit limits the maximum output voltage. The output shuts down and performs three restart attempts.
  • Page 18: Dielectric Strength

    CP20.245-R2 24V, 20A, S CP-Series INGLE HASE NPUT 19. D IELECTRIC TRENGTH The output voltage is floating and has no ohmic connection to the ground. Type and factory tests are conducted by the manufacturer. Field tests may be conducted in the field using the appropriate test equipment which applies the voltage with a slow ramp (2s up and 2s down).
  • Page 19: Approved, Fulfilled Or Tested Standards

    CP20.245-R2 24V, 20A, S CP-Series INGLE HASE NPUT 20. A PPROVED ULFILLED OR ESTED TANDARDS IEC 61010-2-201 CB Scheme Certificate Electrical Equipment for Measurement, Control and Laboratory Use - Particular requirements for control equipment IEC 62368-1 CB Scheme Certificate IEC 62368-1 Audio/video, information and communication technology equipment - Safety requirements Output safety level: ES1...
  • Page 20: Regulatory Product Compliance

    CP20.245-R2 24V, 20A, S CP-Series INGLE HASE NPUT Marine (ABS) BS Design Assessment Certificate ABS (American Bureau of Shipment) assessed product Certificate: 20-1980458-PDA Bridge and deck zone Labs Paint Wetting Impairment Substances Test (or LABS-Test) Tested for Zone 2 and test class C1 according to VDMA 24364-C1-L/W for solvents and water-based paints 21.
  • Page 21: Physical Dimensions And Weight

    CP20.245-R2 24V, 20A, S CP-Series INGLE HASE NPUT 22. P HYSICAL IMENSIONS AND EIGHT Width 48mm Height 124mm (without plug-connectors) Depth 127mm (without plug-connector) The DIN-rail depth must be added to the unit depth to calculate the total required installation depth. DIN-Rail Use 35mm DIN rails according to EN 60715 or EN 50022 with a height of 7.5 or 15mm.
  • Page 22: Accessories

    CP20.245-R2 24V, 20A, S CP-Series INGLE HASE NPUT 23. A CCESSORIES 23.1. ZM10.WALL – W ANEL OUNT RACKET This bracket is used to mount the devices on a wall/panel without utilizing the DIN-Rail. The bracket can be mounted without detaching the DIN-rail brackets from the power supply. Product for illustration purpose only. Fig.
  • Page 23: Zm10.Wall - Wall/Panel Mount Bracket 22 24. Application Notes

    CP20.245-R2 24V, 20A, S CP-Series INGLE HASE NPUT 24. A PPLICATION OTES 24.1. P URRENT APABILITY The device has a power reserve of 20% included, which may even be used continuously at temperatures up to +45°C. Additionally, it can deliver about 3 times the nominal output current for 12ms which helps to trip fuses on faulty output branches or to start peak current demanding loads.
  • Page 24: Adjustment Of The Output Voltage

    CP20.245-R2 24V, 20A, S CP-Series INGLE HASE NPUT 24.2. A DJUSTMENT OF THE UTPUT OLTAGE A voltage adjustment potentiometer can be found behind the flap on the front of the unit (see chapter 14). However, it is not recommended to change the output voltage since load sharing between power supplies connected in parallel can only be achieved by a precise setting of the output voltage.
  • Page 25: Back-Feeding Loads

    CP20.245-R2 24V, 20A, S CP-Series INGLE HASE NPUT 24.3. B FEEDING OADS Loads such as decelerating motors and inductors can feed voltage back to the power supply. This feature is also called return voltage immunity or resistance against Back- E.M.F. (Electro Magnetic Force). This power supply is resistant and does not show malfunctioning when a load feeds back voltage to the power supply.
  • Page 26: Series Operation

    CP20.245-R2 24V, 20A, S CP-Series INGLE HASE NPUT 24.6. S ERIES PERATION Power supplies of the same type can be connected in series for higher output voltages. It is possible to connect as many units in series as needed, providing the sum of the output voltage does not exceed 150Vdc. Voltages with a potential above 60Vdc are not SELV anymore and can be dangerous.
  • Page 27: Parallel Use For Redundancy

    CP20.245-R2 24V, 20A, S CP-Series INGLE HASE NPUT 24.8. P ARALLEL SE FOR EDUNDANCY Power supplies can be paralleled for redundancy to gain higher system availability. The unit is already equipped with a MOSFET as decoupling device on the output to avoid, that a defective unit becomes a load for the other power supplies and the output voltage can not be maintained any more.
  • Page 28: Inductive And Capacitive Loads

    CP20.245-R2 24V, 20A, S CP-Series INGLE HASE NPUT 24.9. I NDUCTIVE AND APACITIVE OADS The unit is designed to supply any kind of loads, including capacitive and inductive loads. If extreme large capacitors, such as EDLCs (electric double layer capacitors or “UltraCaps”) with a capacitance > 1F are connected to the output, the unit might charge the capacitor in the Hiccup PLUS®...
  • Page 29: Mounting Orientations

    CP20.245-R2 24V, 20A, S CP-Series INGLE HASE NPUT 24.12. M OUNTING RIENTATIONS Mounting orientations other than all terminals on the bottom require a reduction in continuous output power or a limitation in the maximum allowed ambient temperature. The amount of reduction influences the lifetime expectancy of the power supply.

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