Puls Dimension CP-Series Manual
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CP-Series
P
D
RODUCT
ESCRIPTION
The Dimension CP-Series are cost optimized power supplies
without compromising quality, reliability and performance. The
most outstanding features of the CP20.241–R1/-R2 units are the
high efficiency, electronic inrush current limitation, active PFC,
wide operational temperature range and the extraordinary small
size. The units include a decoupling MOSFET for building 1+1 or
N+1 redundant power supply systems. The devices also offer
PowerBoost: Power reserves of 20%, which may even be used
continuously at temperatures up to +45°C.
These redundancy power supplies come with three connection
terminal options; screw terminals, spring-clamp terminals or
plug connector terminals which allows replacement on an active
application.
CP20.242-R2 version feature an enhanced DC input voltage
range and the CP20.241-R2-C1 is additionally equipped with
conformal coated pc-boards.
With high immunity to transients and power surges, low
electromagnetic emission, a DC-OK signal contact for remote
monitoring, and a large international approval package, makes
this unit suitable for nearly every application.
O
N
RDER
UMBERS
Power Supplies
CP20.241-R1
With quick-connect spring-clamp
terminals
CP20.241-R2
With hot swappable plug
connectors (preferred item)
CP20.242-R2
Enhanced DC-Input
CP20.241-R2-C1
With conformal coated pc boards
Accessory
ZM10.WALL
Wall/panel mount bracket
Aug. 2022 / Rev. 1.1 DS-CP20.241-R2-EN - All parameters are typical values specified at 230Vac, 50Hz input voltage, 24V, 20A output
load, 25°C ambient and after a 5 minutes run-in time unless otherwise noted.
R
EDUNDANCY
▪ AC 100-240V Wide-range Input
▪ Width only 48mm
▪ Built-in Decoupling Mosfet for 1+1 and N+1 Redundancy
▪ Efficiency up to 95.2%
▪ 20% Output Power Reserves (PowerBoost)
▪ Safe Hiccup
▪ Easy Fuse Breaking– 3 times nominal current for 12ms
▪ Active Power Factor Correction (PFC)
▪ Minimal Inrush Current Surge
▪ Full Power Between -40°C and +60°C
▪ DC-OK Relay Contact
▪ Current Sharing Feature Included
▪ 3 Year Warranty
S
Output voltage
Adjustment range
Output current
PowerBoost
AC Input voltage
Mains frequency
AC Input current
Power factor
Input voltage DC
Input current DC
AC Inrush current
Efficiency
Losses
Hold-up time
Temperature range
Size (w x h x d)
Weight
M
For details or a complete approval list see chapter 20.
www.pulspower.com Phone +49 89 9278 0 Germany
CP20.241-R1, CP20.241-R2,
CP20.242-R2, CP20.241-R2-C1
24V, 20A, 480W, S
P
S
OWER
UPPLY
PLUS
Overload Mode
-
D
HORT
FORM
ATA
DC 24V
-
20A
15A
Derate linearly between +60°C and +70°C
24A
Linear decrease to nominal power between
+45°C and +60°C
AC 100-240V
50-60Hz
4.28 / 2.25A
0.99 / 0.98
DC 110-150V
DC 110-300V
4.64A / 1.66A
10 / 4.5Apk
93.8 / 95.2%
31.7 / 24.2W
32 / 32ms
-40°C to +70°C
48x124x127mm
830g
850g
AIN APPROVALS
UL 61010-2-201
P
INGLE
HASE
Nominal
Up to +60°C ambient
At +70°C ambient
Up to +45°C ambient
-15%/+10%
±6%
At 120 / 230Vac
At 120 / 230Vac
±20%
For CP20.241-xx
±20%
For CP20.242-xx
At 110 / 300Vdc
At 120 / 230Vac
At 120 / 230Vac
At 120 / 230Vac
At 120 / 230Vac
Without DIN-rail and
plug connectors
CP20.241-R1
CP20.24x-R2
1/33

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Summary of Contents for Puls Dimension CP-Series

  • Page 1 ESCRIPTION HORT FORM Output voltage DC 24V Nominal The Dimension CP-Series are cost optimized power supplies without compromising quality, reliability and performance. The Adjustment range most outstanding features of the CP20.241–R1/-R2 units are the Output current Up to +60°C ambient At +70°C ambient...
  • Page 2: Table Of Contents

    CP20.241-R1, CP20.241-R2, CP20.242-R2, CP20.241-R2-C1 24V, 20A, 480W, S CP-Series INGLE HASE NDEX Page Page Intended Use ..............4 19. Dielectric Strength ............. 21 Installation Requirements ..........4 20. Approved, Fulfilled or Tested Standards ....22 AC-Input ............... 6 21. Regulatory Product Compliance ........ 23 DC-Input ...............
  • Page 3 CP20.241-R1, CP20.241-R2, CP20.242-R2, CP20.241-R2-C1 24V, 20A, 480W, S CP-Series INGLE HASE ERMINOLOGY AND BREVIATIONS PE and symbol PE is the abbreviation for Protective Earth and has the same meaning as the symbol Earth, Ground This document uses the term “earth” which is the same as the U.S. term “ground”. t.b.d.
  • Page 4: Intended Use

    CP20.241-R1, CP20.241-R2, CP20.242-R2, CP20.241-R2-C1 24V, 20A, 480W, S CP-Series INGLE HASE 1. I NTENDED This device is designed for installation in an enclosure and is intended for the general professional use such as in industrial control, office, communication, and instrumentation equipment. Do not use this power supply in equipment, where malfunction may cause severe personal injury or threaten human life.
  • Page 5 CP20.241-R1, CP20.241-R2, CP20.242-R2, CP20.241-R2-C1 24V, 20A, 480W, S CP-Series INGLE HASE Notes for use in hazardous location areas: The power supply is suitable for use in Class I Division 2 Groups A, B, C, D locations. See chapter 20 for details. WARNING EXPLOSION HAZARDS! Substitution of components may impair suitability for this environment.
  • Page 6: Ac-Input

    CP20.241-R1, CP20.241-R2, CP20.242-R2, CP20.241-R2-C1 24V, 20A, 480W, S CP-Series INGLE HASE 3. AC-I NPUT The device is suitable to be supplied from TN-, TT- and IT mains networks with AC voltage. For suitable DC supply voltages see chapter 4. AC input Nom.
  • Page 7: Dc-Input

    CP20.241-R1, CP20.241-R2, CP20.242-R2, CP20.241-R2-C1 24V, 20A, 480W, S CP-Series INGLE HASE 4. DC-I NPUT The device is suitable to be supplied from a DC input voltage. Use a battery or a similar DC source. A supply from the intermediate DC- bus of a frequency converter is not recommended and can cause a malfunction or damage the unit.
  • Page 8: Input Inrush Current

    CP20.241-R1, CP20.241-R2, CP20.242-R2, CP20.241-R2-C1 24V, 20A, 480W, S CP-Series INGLE HASE 5. I NPUT NRUSH URRENT An active inrush limitation circuit limits the input inrush current after turn-on of the input voltage. The charging current into EMI suppression capacitors is disregarded in the first microseconds after switch-on. AC 100V AC 120V AC 230V...
  • Page 9: Output

    CP20.241-R1, CP20.241-R2, CP20.242-R2, CP20.241-R2-C1 24V, 20A, 480W, S CP-Series INGLE HASE 6. O UTPUT The output provides a SELV/PELV/ES1 rated voltage, which is galvanically isolated from the input voltage. The output of the devices includes a decoupling MOSFET for building 1+1 or N+1 redundant power supply systems. The device is designed to supply any kind of loads, including capacitive and inductive loads.
  • Page 10: Hold-Up Time

    CP20.241-R1, CP20.241-R2, CP20.242-R2, CP20.241-R2-C1 24V, 20A, 480W, S CP-Series INGLE HASE Fig. 6-1 Output voltage vs. output current, typ. Fig. 6-2 Short-circuit on output, Hiccup PLUS mode, typ. Output Voltage A: continuous current B : intermitted current Output C urrent 30 35 Fig.
  • Page 11: Dc-Ok Relay Contact

    CP20.241-R1, CP20.241-R2, CP20.242-R2, CP20.241-R2-C1 24V, 20A, 480W, S CP-Series INGLE HASE 8. DC-OK R ELAY ONTACT This feature monitors the output voltage of the power supply in front of the decoupling device (see also chapter 12). Contact closes As soon as the output voltage reaches typ. 22Vdc. Contact opens As soon as the output voltage dips below 22Vdc.
  • Page 12: Efficiency And Power Losses

    CP20.241-R1, CP20.241-R2, CP20.242-R2, CP20.241-R2-C1 24V, 20A, 480W, S CP-Series INGLE HASE 9. E FFICIENCY AND OWER OSSES AC 100V AC 120V AC 230V Efficiency Typ. 93.2% 93.8% 95.2% At 20A Typ. 93.1% 93.7% 95.1% At 24A (PowerBoost) Average efficiency Typ. 92.8% 93.4% 94.6%...
  • Page 13: Lifetime Expectancy

    CP20.241-R1, CP20.241-R2, CP20.242-R2, CP20.241-R2-C1 24V, 20A, 480W, S CP-Series INGLE HASE 10. L IFETIME XPECTANCY The Lifetime expectancy shown in the table indicates the minimum operating hours (service life) and is determined by the lifetime expectancy of the built-in electrolytic capacitors. Lifetime expectancy is specified in operational hours and is calculated according to the capacitor’s manufacturer specification.
  • Page 14: Functional Diagram

    CP20.241-R1, CP20.241-R2, CP20.242-R2, CP20.241-R2-C1 24V, 20A, 480W, S CP-Series INGLE HASE 12. F UNCTIONAL IAGRAM Fig. 12-1 Functional diagram CP20.241-R1 Input F us e Input F ilter Output P ower P F C Decoupling F ilter C onverter Input R ectifier C onverter Active Inrus h Limiter DC -ok...
  • Page 15: Terminals And Wiring

    CP20.241-R1, CP20.241-R2, CP20.242-R2, CP20.241-R2-C1 24V, 20A, 480W, S CP-Series INGLE HASE 13. T ERMINALS AND IRING The terminals are IP20 Finger safe constructed and suitable for field- and factory wiring. CP20.241-R1 Input Output DC-OK-Signal Type Quick-connect spring-clamp Quick-connect spring- Push-in terminal terminal clamp terminal Solid wire...
  • Page 16: Replacing Units While The System Is Running

    CP20.241-R1, CP20.241-R2, CP20.242-R2, CP20.241-R2-C1 24V, 20A, 480W, S CP-Series INGLE HASE 14. R EPLACING NITS WHILE THE YSTEM IS UNNING This feature is available only for the CP20.241-R2, CP20.242-R2 and CP20.241-R2-C1 units, which are equipped with hot-swappable plug connectors. Fig. 14-1 Replacing the power supply or redundancy module while the system is running Load Output 24V 20A Output 24V 20A...
  • Page 17: Front Side And User Elements

    CP20.241-R1, CP20.241-R2, CP20.242-R2, CP20.241-R2-C1 24V, 20A, 480W, S CP-Series INGLE HASE 15. F RONT IDE AND LEMENTS Fig. 15-1 Front side Fig. 15-2 Front side CP20.241-R1 CP20.241-R2 CP20.242-R2 CP20.241-R2-C1 Input Terminals N, L Line input PE (Protective Earth) input Output Terminals Positive output –...
  • Page 18: 16. Emc

    CP20.241-R1, CP20.241-R2, CP20.242-R2, CP20.241-R2-C1 24V, 20A, 480W, S CP-Series INGLE HASE 16. EMC The EMC behavior of the device is designed for applications in industrial environment as well as in residential, commercial and light industry environments. EMC Immunity According to the generic standards EN 61000-6-1 and EN 61000-6-2. Electrostatic discharge EN 61000-4-2 Contact discharge...
  • Page 19: Environment

    CP20.241-R1, CP20.241-R2, CP20.242-R2, CP20.241-R2-C1 24V, 20A, 480W, S CP-Series INGLE HASE 17. E NVIRONMENT Operational temperature -40°C to +70°C Operational temperature is the same as the ambient or surrounding temperature and is defined as the air temperature 2cm below the unit. Storage temperature -40°C to +85°C For storage and transportation...
  • Page 20: Safety And Protection Features

    CP20.241-R1, CP20.241-R2, CP20.242-R2, CP20.241-R2-C1 24V, 20A, 480W, S CP-Series INGLE HASE 18. S AFETY AND ROTECTION EATURES Isolation resistance Min. 500MOhm At delivered condition between input and output, measured with 500Vdc Min. 500MOhm At delivered condition between input and PE, measured with 500Vdc Min.
  • Page 21: Dielectric Strength

    CP20.241-R1, CP20.241-R2, CP20.242-R2, CP20.241-R2-C1 24V, 20A, 480W, S CP-Series INGLE HASE 19. D IELECTRIC TRENGTH The output voltage is floating and has no ohmic connection to the ground. Type and routine tests are conducted by the manufacturer. Field tests may be conducted in the field using the appropriate test equipment which applies the voltage with a slow ramp (2s up and 2s down).
  • Page 22: Approved, Fulfilled Or Tested Standards

    CP20.241-R1, CP20.241-R2, CP20.242-R2, CP20.241-R2-C1 24V, 20A, 480W, S CP-Series INGLE HASE 20. A PPROVED ULFILLED OR ESTED TANDARDS IEC 61010-2-201 CB Scheme Certificate Electrical Equipment for Measurement, Control and Laboratory Use - Particular requirements for control equipment UL 61010-2-201 UL Certificate Listed equipment for category NMTR - Electrical Equipment for Measurement, Control and Laboratory Use - Particular requirements for control equipment...
  • Page 23: Regulatory Product Compliance

    Korean - Registration of Broadcasting and Communication Equipment Registered under Clause3, Article 58-2 of Radio Waves Act. Registration No. R-R-PUG-CP20_241-R1. CCC Certificate China Compulsory Certification (CNCA-C23-01:2019) Certificate for devices made in Suzhou/China (PULS Electronics): 2021122303114443 Certificate for devices made in Chomutov/Czech Republic (PULS investiční): 2021122303114444 CCC-Ex Aug.
  • Page 24: Physical Dimensions And Weight

    CP20.241-R1, CP20.241-R2, CP20.242-R2, CP20.241-R2-C1 24V, 20A, 480W, S CP-Series INGLE HASE 22. P HYSICAL IMENSIONS AND EIGHT Width 48mm Height 124mm (without plug-connectors) Depth 127mm (without plug-connector) The DIN-rail depth must be added to the unit depth to calculate the total required installation depth. Weight 830g for CP20.241-R1 850g for CP20.241-R2...
  • Page 25 CP20.241-R1, CP20.241-R2, CP20.242-R2, CP20.241-R2-C1 24V, 20A, 480W, S CP-Series INGLE HASE Fig. 22-4 Side view CP20.241-R2, CP20.242-R2, Fig. 22-3 Front view CP20.241-R2, CP20.242-R2, CP20.241-R2-C1 CP20.241-R2-C1 All dimensions in mm All dimensions in mm Aug. 2022 / Rev. 1.1 DS-CP20.241-R2-EN - All parameters are typical values specified at 230Vac, 50Hz input voltage, 24V, 20A output load, 25°C ambient and after a 5 minutes run-in time unless otherwise noted.
  • Page 26: Accessories

    CP20.241-R1, CP20.241-R2, CP20.242-R2, CP20.241-R2-C1 24V, 20A, 480W, S CP-Series INGLE HASE 23. A CCESSORIES 23.1. ZM10.WALL - W ANEL OUNT RACKET This bracket is used to mount the devices on a wall/panel without utilizing the DIN rail. The bracket can be mounted without detaching the DIN rail brackets from the power supply.
  • Page 27: Application Notes

    CP20.241-R1, CP20.241-R2, CP20.242-R2, CP20.241-R2-C1 24V, 20A, 480W, S CP-Series INGLE HASE 24. A PPLICATION OTES 24.1. P URRENT APABILITY The unit can deliver peak currents (up to several milliseconds) which are higher than the specified short term currents. This helps to start current demanding loads. Solenoids, contactors and pneumatic modules often have a steady state coil and a pick-up coil.
  • Page 28: Adjusting The Output Voltage

    CP20.241-R1, CP20.241-R2, CP20.242-R2, CP20.241-R2-C1 24V, 20A, 480W, S CP-Series INGLE HASE 24.2. A DJUSTING THE UTPUT OLTAGE A voltage adjustment potentiometer can be found behind the flap on the front of the unit. However, it is not recommended to change the output voltage since load sharing between power supplies connected in parallel can only be achieved by a precise setting of the output voltages.
  • Page 29: Charging Of Batteries

    CP20.241-R1, CP20.241-R2, CP20.242-R2, CP20.241-R2-C1 24V, 20A, 480W, S CP-Series INGLE HASE 24.3. C HARGING OF ATTERIES This redundancy power supply is ideal for charging batteries due to the decoupling circuit built in to the output stage which does not require a fuse or diode between the power supply and the battery. It can be used to charge sealed lead acid (SLA) or valve regulated lead acid (VRLA) lead batteries when following these instructions: Set output voltage (measured at disconnected battery) very precisely to the end-of-charge voltage.
  • Page 30: Series Operation

    CP20.241-R1, CP20.241-R2, CP20.242-R2, CP20.241-R2-C1 24V, 20A, 480W, S CP-Series INGLE HASE 24.5. S ERIES PERATION Power supplies of the same type can be connected in series for higher output voltages. It is possible to connect as many units in series as needed, providing the sum of the output voltage does not exceed 150Vdc.
  • Page 31: Parallel Use For Redundancy

    CP20.241-R1, CP20.241-R2, CP20.242-R2, CP20.241-R2-C1 24V, 20A, 480W, S CP-Series INGLE HASE 24.7. P ARALLEL SE FOR EDUNDANCY Power supplies can be paralleled for redundancy to gain higher system availability. The unit is already equipped with a MOSFET as decoupling device on the output to avoid, that a faulty unit becomes a load for the other power supplies and the output voltage cannot be maintained any more.
  • Page 32: Operation On Two Phases

    CP20.241-R1, CP20.241-R2, CP20.242-R2, CP20.241-R2-C1 24V, 20A, 480W, S CP-Series INGLE HASE 24.8. O PERATION ON HASES P ower S upply The power supply can also be used on two-phases of a three-phase-system. Such a phase-to-phase connection is allowed as long as the supplying voltage is below 240V +10% The maximum allowed voltage between a Phase and the PE must be below 300Vac.
  • Page 33: Mounting Orientations

    CP20.241-R1, CP20.241-R2, CP20.242-R2, CP20.241-R2-C1 24V, 20A, 480W, S CP-Series INGLE HASE 24.10. M OUNTING RIENTATIONS Mounting orientations other than all terminals on the bottom require a reduction in continuous output power or a limitation in the maximum allowed ambient temperature. The amount of reduction influences the lifetime expectancy of the power supply. Therefore, two different derating curves for continuous operation can be found below: Curve A1 Recommended output current.

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