Puls DIMENSION CP Series Manual
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CP-Series
P
D
RODUCT
ESCRIPTION
Th
e CP10.248 is a DIN rail mountable single-phase-input
power supply, which provides a floating, stabilized and
galvanically separated SELV/PELV output voltage.
The device has a condition display integrated which shows
real-time and recorded data informing about the condition
of the power supply and the power line.
A DC-OK signal, an alarm signal and remote ON/OFF make
the unit suitable for many applications, where preventive
function monitoring and remote control can help to avoid
costly downtimes.
The device has a power reserve of 20% included, which may
even be used continuously up to +45°C. Additionally it can
deliver 3 times the nominal output current for 12ms, which
helps to trip fuses on faulty output branches.
The device is equipped with a "Single Use / Parallel Use"
feature, which enables a load sharing between power
supplies when they are connected in parallel.
The Dimension CP-Series are cost optimized power supplies
without compromising quality, reliability and performance.
The most outstanding features of this series are the high
efficiency, electronic inrush current limitation, active PFC,
wide operational temperature range and the extraordinary
small size.
O
N
RDER
UMBERS
Power Supply CP10.248
Mechanical Accessory
ZM10.WALL
Jul. 2022 / Rev 0.2 DS-CP10.248-EN All parameters are typical values specified 230Vac, 50Hz input voltage, 24V, 10A output load,
25°C ambient and after a 5 minutes run-in time unless otherwise noted.
Wall/Panel mount bracket
www.pulspower.com Phone +49 89 9278 0
24V, 10A, 240W, S
P
S
OWER
UPPLY
 AC 100-240V Wide-range input
 Width only 48mm
 Display for condition monitoring and easy analysis of
power errors
 Efficiency up to 95.2%
 20% output power reserves
 Easy Fuse Breaking – 3 times nominal current for 12ms
 Safe Hiccup
PLUS
Overload Mode
 Full power between -25°C and +60°C
 DC-OK relay contact
 ALARM relay contact
 Remote ON/OFF functionality
 Current sharing feature for parallel use
 3 Year Warranty
S
-
D
HORT
FORM
Output voltage
DC 24V
Adjustment range
24 - 28V
Output current
12.0 – 10.3A
10.0 – 8.6A
7.5 – 6.5A
Derate between +45°C and +70°C
Input voltage AC
AC 100-240V
Mains frequency
50-60Hz
Input current AC
2.15 / 1.13A
Power factor
0.99 / 0.97
Input voltage DC
DC 110-150V
Input current DC
2.35A
AC Inrush current
6 / 9Apk
Efficiency
93.6 / 95.2%
Losses
16.4 / 12.1W
Hold-up time
37/37ms
Temperature range
-25°C to +70°C
Size (WxHxD)
48x124x127mm Without DIN rail
Weight
675g / 1.49lb
M
A
AIN
PPROVALS
For details and the complete approval list, see chapter 22.
Germany
CP10.248
P
INGLE
HASE
ATA
Nominal
Factory setting 24.1V
Below +45°C ambient
At +60°C ambient
At +70°C ambient
-15%/+10%
±6%
At 120 / 230Vac
At 120 / 230Vac
±20%
At 110 / 300Vdc
At 120 / 230Vac
At 120 / 230Vac
At 120 / 230Vac
At 120 / 230Vac
1/33

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Summary of Contents for Puls DIMENSION CP Series

  • Page 1 CP10.248 24V, 10A, 240W, S INGLE HASE CP-Series OWER UPPLY  AC 100-240V Wide-range input  Width only 48mm  Display for condition monitoring and easy analysis of power errors  Efficiency up to 95.2%  20% output power reserves ...
  • Page 2: Table Of Contents

    CP10.248 24V, 10A, 240W, S INGLE HASE CP-Series NDEX Page Page Intended Use ............3 22. Approved, Fulfilled or Tested Standards ..24 Installation Instructions ........3 23. Regulatory Product Compliance ...... 24 AC-Input............... 5 24. Physical Dimensions and Weight ..... 25 DC-Input...............
  • Page 3: Intended Use

    CP10.248 24V, 10A, 240W, S INGLE HASE CP-Series 1. I NTENDED This device is designed for installation in an enclosure and is intended for commercial use, such as in industrial control, process control, monitoring and measurement equipment or the like. Do not use this device in equipment, where malfunctioning may cause severe personal injury or threaten human life without additional appropriate safety devices, that are suited for the end-application.
  • Page 4 CP10.248 24V, 10A, 240W, S INGLE HASE CP-Series The device is designed, tested and approved for branch circuits up to 32A (IEC) and 30A (UL) without additional protection device. If an external fuse is utilized, do not use circuit breakers smaller than 10A B- or C-Characteristic to avoid a nuisance tripping of the circuit breaker.
  • Page 5: Ac-Input

    CP10.248 24V, 10A, 240W, S INGLE HASE CP-Series 3. AC-I NPUT The device is suitable to be supplied from TN, TT or IT mains networks. AC input nom. AC 100-240V AC input range 85-264Vac Continuous operation 264-300Vac Occasionally for maximal 500ms Allowed voltage L or N to earth max.
  • Page 6: Dc-Input

    CP10.248 24V, 10A, 240W, S INGLE HASE CP-Series 4. DC-I NPUT The device is suitable to be supplied from a DC input voltage. Use a battery or a similar DC source. A supply from the intermediate DC-bus of a frequency converter is not recommended and can cause a malfunction or damage the unit.
  • Page 7: Output

    CP10.248 24V, 10A, 240W, S INGLE HASE CP-Series 6. O UTPUT The output provides a SELV/PELV rated voltage, which is galvanically isolated from the input voltage. The output is electronically protected against no-load, overload and short circuit. In case of a protection event, audible noise may occur.
  • Page 8 CP10.248 24V, 10A, 240W, S INGLE HASE CP-Series Fig. 6-1 Output voltage vs. output current, typ. Fig. 6-2 Output voltage in “parallel use” mode, typ. Output Voltage (dynamic behavior, < 12ms) Output Voltage Adjustment Range Continuous current Adjustment Factory Range setting Hic cup P LUS...
  • Page 9: Hold-Up Time

    CP10.248 24V, 10A, 240W, S INGLE HASE CP-Series 7. H The hold-up time is the time during which a power supply’s output voltage remains within specification following the loss of input power. The hold-up time is output load dependent. At no load, the hold-up time can be up to several seconds.
  • Page 10: Power Supply Condition Display

    CP10.248 24V, 10A, 240W, S INGLE HASE CP-Series 9. P OWER UPPLY ONDITION ISPLAY Fig. 9-1 Power Supply Condition Display The device has an integrated Power Supply Condition Display (PSCD). It shows all the different power supply condition values on the front of the PSU for condition monitoring and easy analysis of power errors.
  • Page 11 CP10.248 24V, 10A, 240W, S INGLE HASE CP-Series Fig. 9-2 Condition values displayed on the PSCD DC OK load DC OK DC OK Vout °C REAL-TIME DATA MODE DC OK DC OK khrs DC OK DC OK °C DC OK DC OK °C RECORDED...
  • Page 12 CP10.248 24V, 10A, 240W, S INGLE HASE CP-Series Navigate through Real-Time Data Mode/Recorded Data Mode Press the Display Push-Button less than 1 second to browse through the different condition values  Access Real-Time Data Mode/Recorded Data Mode To switch between Page 1 between Page 2:...
  • Page 13: Remote On / Off Function

    CP10.248 24V, 10A, 240W, S INGLE HASE CP-Series Troubleshooting In case of an external error, the status indicator shows Alarm Fig. 9-4 Error Codes Error codes: Err2 = Over-temperature protection primary side Err4 = Overload protection Err5 = Over-temperature protection secondary side Err6 = Output over-voltage protection Alarm...
  • Page 14: Efficiency And Power Losses

    CP10.248 24V, 10A, 240W, S INGLE HASE CP-Series 12. E FFICIENCY AND OWER OSSES AC 100V AC 120V AC 230V Efficiency typ. 92.9% 93.6.2% 95.2% At 24V, 10A typ. 92.5% 93.4% 95.1% At 24V, 24A (Power Boost) Average efficiency typ. 92.5% 93.0% 94.3%...
  • Page 15: Functional Diagram

    CP10.248 24V, 10A, 240W, S INGLE HASE CP-Series 13. F UNCTIONAL IAGRAM Fig. 13-1 Functional diagram In p u t F u se In p u t F ilte r P o w e r O u tp u t P F C In p u t R e ctifie r C o n v e rte r...
  • Page 16: Front Side And User Elements

    CP10.248 24V, 10A, 240W, S INGLE HASE CP-Series 14. F RONT IDE AND LEMENTS Fig. 14-1 Front side A Output Terminals Three terminals for the negative and two terminals for the positive pole. Poles are internally connected. + Positive output - Negative (return) output Input Terminals Phase (Line) input...
  • Page 17: Connection Terminals

    CP10.248 24V, 10A, 240W, S INGLE HASE CP-Series 15. C ONNECTION ERMINALS The terminals are IP20 Finger safe constructed and suitable for field- and factory wiring. Input Output Signal Terminals Type Screw Terminal Screw Terminal Push-in Terminal Solid wire max. 6mm Max.
  • Page 18: Lifetime Expectancy

    CP10.248 24V, 10A, 240W, S INGLE HASE CP-Series 16. L IFETIME XPECTANCY The Lifetime expectancy shown in the table indicates the minimum operating hours (service life) and is determined by the lifetime expectancy of the built-in electrolytic capacitors. Lifetime expectancy is specified in operational hours and is calculated according to the capacitor’s manufacturer specification.
  • Page 19: 18. Emc

    CP10.248 24V, 10A, 240W, S INGLE HASE CP-Series 18. EMC The EMC behavior of the device is designed for applications in industrial environment as well as in residential, commercial and light industry environments. The device complies with EN 61000-6-1, EN 61000-6-2, EN 61000-6-3, EN 61000-6-4, EN 61000-3-2 and EN 61000-3-3. The device complies with FCC Part 15 rules.
  • Page 20 CP10.248 24V, 10A, 240W, S INGLE HASE CP-Series EMC Emission Conducted emission EN 55011, EN 55032, FCC Part 15, CISPR 11, Class B input lines CISPR 32 Conducted emission IEC/CISPR 16-1-2, IEC/CISPR 16-2-1 Limits for local DC power networks acc. output lines to EN 61000-6-3 are fulfilled.
  • Page 21: Environment

    CP10.248 24V, 10A, 240W, S INGLE HASE CP-Series 19. E NVIRONMENT Operational temperature -25°C to +70°C (-13°F to 158°F) The operational temperature is the ambient or surrounding temperature and is defined as the air temperature 2cm below the device. Storage temperature -40°C to +85°C (-40°F to 185°F) For storage and transportation Output derating...
  • Page 22: Safety And Protection Features

    CP10.248 24V, 10A, 240W, S INGLE HASE CP-Series 20. S AFETY AND ROTECTION EATURES Isolation resistance min. 500MOhm At delivered condition between input and output, measured with 500Vdc min. 500MOhm At delivered condition between input and PE, measured with 500Vdc min.
  • Page 23: Dielectric Strength

    CP10.248 24V, 10A, 240W, S INGLE HASE CP-Series 21. D IELECTRIC TRENGTH The output voltage is floating and has no ohmic connection to the ground. The output is insulated to the input by a double or reinforced insulation. Type and routine tests are conducted by the manufacturer. Field tests may be conducted in the field using the appropriate test equipment which applies the voltage with a slow ramp (2s up and 2s down).
  • Page 24: Approved, Fulfilled Or Tested Standards

    CP10.248 24V, 10A, 240W, S INGLE HASE CP-Series 22. A PPROVED ULFILLED OR ESTED TANDARDS IEC 61010 CB Scheme Certificate IEC 61010-2-201 Electrical Equipment for Measurement, Control planned and Laboratory Use - Particular requirements for control equipment 23. R EGULATORY RODUCT OMPLIANCE EU Declaration of Conformity...
  • Page 25: Physical Dimensions And Weight

    CP10.248 24V, 10A, 240W, S INGLE HASE CP-Series 24. P HYSICAL IMENSIONS AND EIGHT Width 48mm 1.89’’ Height 124mm 4.88’’ Depth 127mm 5.0’’ The DIN rail height must be added to the unit depth to calculate the total required installation depth. Weight 675g / 1.49lb DIN rail...
  • Page 26: Accessories

    CP10.248 24V, 10A, 240W, S INGLE HASE CP-Series 25. A CCESSORIES 25.1. ZM10.WALL – W ANEL OUNT RACKET This bracket is used to mount the devices on a wall/panel without utilizing the DIN rail. The bracket can be mounted without detaching the DIN rail brackets from the power supply. Product for illustration purposes only. Fig.
  • Page 27: Yr20.242 - Redundancy Module

    CP10.248 24V, 10A, 240W, S INGLE HASE CP-Series 25.2. YR20.242 - R EDUNDANCY ODULE The YR20.242 is equipped with two input channels, which are individually decoupled by utilizing MOSFET technology. Using MOSFETSs instead of diodes reduces the heat generation and the voltage drop between input and output. The YR20.242 does not require an additional auxiliary voltage and is self-powered even in case of a short circuit across the output.
  • Page 28: Application Notes

    CP10.248 24V, 10A, 240W, S INGLE HASE CP-Series 26. A PPLICATION OTES 26.1. P URRENT APABILITY The unit can deliver peak currents (up to several milliseconds) which are higher than the specified short term currents. This helps to start current demanding loads. Solenoids, contactors and pneumatic modules often have a steady state coil and a pick-up coil.
  • Page 29: Output Circuit Breakers

    CP10.248 24V, 10A, 240W, S INGLE HASE CP-Series 26.2. O UTPUT IRCUIT REAKERS Standard miniature circuit breakers (MCB’s or UL 1077 circuit breakers) are commonly used for AC-supply systems and may also be used on 24V branches. MCB’s are designed to protect wires and circuits. If the ampere value and the characteristics of the MCB are adapted to the wire size that is used, the wiring is considered as thermally safe regardless of whether the MCB opens or not.
  • Page 30: Charging Of Batteries

    CP10.248 24V, 10A, 240W, S INGLE HASE CP-Series 26.3. C HARGING OF ATTERIES The power supply can be used to charge lead-acid or maintenance-free batteries. Two 12V SLA or VRLA batteries are needed in series connection. Instructions for charging batteries: Use only matched batteries when putting 12V types in series.
  • Page 31: Parallel Use For Redundancy

    CP10.248 24V, 10A, 240W, S INGLE HASE CP-Series 26.6. P ARALLEL SE FOR EDUNDANCY 1+1 Redundancy: Devices can be paralleled for redundancy to gain higher system availability. Redundant systems require a certain amount of extra power to support the load in case one device fails. The simplest way is to put two devices in parallel. This is called a 1+1 redundancy.
  • Page 32: Operation On Two Phases

    CP10.248 24V, 10A, 240W, S INGLE HASE CP-Series 26.7. O PERATION ON HASES The power supply can also be used on two-phases of a three-phase-system. Such a phase-to-phase connection is allowed as long as the supplying voltage is below 240V +10% Power Supply Ensure that the wire, which is connected to the N-terminal, is...
  • Page 33: Mounting Orientations

    CP10.248 24V, 10A, 240W, S INGLE HASE CP-Series 26.9. M OUNTING RIENTATIONS Mounting orientations other than the standard mounting orientation require a reduction in continuous output power or a limitation in the maximum allowed ambient temperature. The listed lifetime and MTBF values from this datasheet apply only for the standard mounting orientation. The following curves give an indication for allowed output currents for altitudes up to 2000m (6560ft).

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