Puls Dimension CP Series Manual

Puls Dimension CP Series Manual

24v, 10a, single phase input
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CP-Series
G
D
ENERAL
ESCRIPTION
The DIMENSION CP-Series units are high-end power
supplies in a medium price range without compromising
quality, reliability and performance. The CP-Series is
part of the DIMENSION power supply family. The most
outstanding
features
of
efficiency, advanced inrush current limitation, active PFC
and the wide operational temperature range.
The CP-Series includes all the essential basic functions.
The devices have a power reserve of 20% included,
which may even be used continuously at temperatures
up to +45°C. Additionally, the CP10 can deliver three
times the nominal output current for at least 12ms
which helps to trip fuses on faulty output branches.
The CP10.241-S1 is equipped with quick-connect spring-
clamp terminals for a fast and reliable electrical
connection. Spring-clamp terminals are the preferred
terminals when applications are exposed to mechanical
vibration.
High immunity to transients and power surges as well as
low electromagnetic emission, a DC-OK relay contact
and a large international approval package for a variety
of applications makes this unit suitable for nearly every
situation.
O
N
RDER
UMBERS
Power Supply
CP10.241
CP10.242
CP10.241-S1 24-28V with spring-clamp
Accessory
ZM12.SIDE
YR40.242
Jun. 2015 / Rev. 1.2 DS-CP10.241-EN
All parameters are specified at 24V, 10A, 230Vac, 50Hz, 25°C ambient and after a 5 minutes run-in time unless otherwise noted.
CP10.241, CP10.242, CP10.241-S1
CP10.241
are
the
high
24-28V Standard unit
With Extended DC Input
(DC 110-300V)
terminals
Side mount bracket
Redundancy module
www.pulspower.com Phone +49 89 9278 0
24V, 10A, S
P
S
OWER
UPPLY
AC 100-240V Wide-range Input
Width only 39mm
Optional with Spring-clamp Terminals (CP10.241-S1)
Optional with Extended DC Input Range (CP10.242)
Efficiency up to 95.2%, Excellent Partial Load Efficiency
20% Output Power Reserves
PLUS
Safe Hiccup
Overload Mode
Easy Fuse Breaking due to High Overload Peak Current
Active Power Factor Correction (PFC)
Minimal Inrush Current Surge
Full Power Between -25°C and +60°C
DC-OK Relay Contact
Meets ITE, ATEX, Class I Div2 and SEMI F47 Requirements
3 Year Warranty
S
-
D
HORT
FORM
Output voltage
DC 24V
Adjustment range 24 – 28V
Output current
10A
12A
8.6A
10.3A
Output power
240W / 288W
Output ripple
< 50mVpp
AC Input voltage
AC 100-240V
Mains frequency
50-60Hz
AC Input current
2.15 / 1.13A
Power factor
0.99 / 0.97
AC Inrush current
6 / 9A pk
DC Input
DC 110-150V
DC 110-300V
Efficiency
93.6 / 95.2%
Losses
16.4 / 12.1W
Temp. range
-25°C to +70°C
Derating
6W/°C
Hold-up time
37 / 37ms
Dimensions
39x124x117mm
Weight
600g / 1.3lb
M
ARKINGS
IND. CONT. EQ.
UL 508
IECEx
Class I Div 2
II 3G Ex nA nC II T3 Gc
planned
Germany
P
I
INGLE
HASE
NPUT
ATA
at 24V, amb <60°C
at 24V, amb <45°C
at 28V, amb <60°C
at 28V, amb <45°C
at <60°C / <45°C
20Hz to 20MHz
-15%/ +10%
±6%
at 120 / 230Vac
at 120 / 230Vac
at 40°C 120/230Vac
±20%
CP10.241
±20%
CP10.242
at 120 / 230Vac
at 120 / 230Vac
operational
+60 to +70°C
at 120 / 230Vac
WxHxD
UL 60950-1
EMC, LVD
ATEX
Marine, planned
planned
1/27

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Summary of Contents for Puls Dimension CP Series

  • Page 1 CP10.241, CP10.242, CP10.241-S1 24V, 10A, S CP-Series INGLE HASE NPUT OWER UPPLY AC 100-240V Wide-range Input Width only 39mm Optional with Spring-clamp Terminals (CP10.241-S1) Optional with Extended DC Input Range (CP10.242) Efficiency up to 95.2%, Excellent Partial Load Efficiency 20% Output Power Reserves PLUS Safe Hiccup Overload Mode...
  • Page 2: Table Of Contents

    CP10.241, CP10.242, CP10.241-S1 24V, 10A, S CP-Series INGLE HASE NPUT NDEX Page Page Intended Use ............3 20. RoHS, REACH and Other Fulfilled Standards .. 18 Installation Requirements........3 21. Physical Dimensions and Weight ..... 19 AC-Input...............4 22. Accessories ............20 DC-Input...............5 22.1.
  • Page 3: Intended Use

    CP10.241, CP10.242, CP10.241-S1 24V, 10A, S CP-Series INGLE HASE NPUT 1. I NTENDED This device is designed for installation in an enclosure and is intended for the general professional use such as in industrial control, office, communication, and instrumentation equipment. Do not use this power supply in equipment, where malfunction may cause severe personal injury or threaten human life.
  • Page 4: Ac-Input

    CP10.241, CP10.242, CP10.241-S1 24V, 10A, S CP-Series INGLE HASE NPUT 3. AC-I NPUT AC input nom. AC 100-240V suitable for TN-, TT- and IT mains networks AC input range min. 85-264Vac continuous operation min. 264-300Vac < 500ms Allowed voltage L or N to earth max.
  • Page 5: Dc-Input

    CP10.241, CP10.242, CP10.241-S1 24V, 10A, S CP-Series INGLE HASE NPUT Fig. 3-3 Input current vs. output current at Fig. 3-4 Power factor vs. output current at 24V output voltage 24V output voltage Power Factor, typ. Input Current, typ. 0.95 a) 100Vac b) 120Vac c) 230Vac (a) 100Vac,...
  • Page 6: Input Inrush Current

    CP10.241, CP10.242, CP10.241-S1 24V, 10A, S CP-Series INGLE HASE NPUT 5. I NPUT NRUSH URRENT An active inrush limitation circuit (NTCs, which are bypassed by a relay contact) limits the input inrush current after turn-on of the input voltage. The charging current into EMI suppression capacitors is disregarded in the first microseconds after switch-on. AC 100V AC 120V AC 230V...
  • Page 7: Output

    CP10.241, CP10.242, CP10.241-S1 24V, 10A, S CP-Series INGLE HASE NPUT 6. O UTPUT Output voltage nom. Adjustment range min. 24-28V guaranteed max. 30.0V ****) at clockwise end position of potentiometer Factory settings typ. 24.1V ±0.2%, at full load and cold unit Line regulation max.
  • Page 8: Hold-Up Time

    CP10.241, CP10.242, CP10.241-S1 24V, 10A, S CP-Series INGLE HASE NPUT Fig. 6-1 Output voltage vs. output current, Fig. 6-2 Dynamic output current capability, typ. typ. Output Voltage Output Voltage (dynamic behavior, < 12ms) Adjustment Range Continuous current Adjustment Factory Range setting PLUS Hiccup...
  • Page 9: Dc-Ok Relay Contact

    CP10.241, CP10.242, CP10.241-S1 24V, 10A, S CP-Series INGLE HASE NPUT 8. DC-OK R ELAY ONTACT This feature monitors the output voltage on the output terminals of a running power supply. Contact closes As soon as the output voltage reaches typ. 90% of the adjusted output voltage level. Contact opens As soon as the output voltage dips more than 10% below the adjusted output voltage.
  • Page 10: Efficiency And Power Losses

    CP10.241, CP10.242, CP10.241-S1 24V, 10A, S CP-Series INGLE HASE NPUT 9. E FFICIENCY AND OWER OSSES AC 100V AC 120V AC 230V Efficiency typ. 92.9% 93.6% 95.2% at 24V, 10A typ. 92.5% 93.4% 95.1% at 24V, 12A (Power Boost) Average efficiency typ.
  • Page 11: Lifetime Expectancy And Mtbf

    CP10.241, CP10.242, CP10.241-S1 24V, 10A, S CP-Series INGLE HASE NPUT 10. L MTBF IFETIME XPECTANCY AND AC 100V AC 120V AC 230V Lifetime expectancy 128 000h 141 000h 176 000h at 24V, 5A and 40°C 61 000h 75 000h 120 000h at 24V, 10A and 40°C 47 000h 59 000h...
  • Page 12: Terminals And Wiring

    CP10.241, CP10.242, CP10.241-S1 24V, 10A, S CP-Series INGLE HASE NPUT 12. T ERMINALS AND IRING The terminals are IP20 finger safe constructed and suitable for field- and factory wiring. Input and output Input and output DC-OK-Signal CP10.241, CP10.242 CP10.241-S1 all units Type screw terminals quick-connect spring-...
  • Page 13: Front Side And User Elements

    CP10.241, CP10.242, CP10.241-S1 24V, 10A, S CP-Series INGLE HASE NPUT 13. F RONT IDE AND LEMENTS Fig. 13-1 Fig. 13-2 Fig. 13-3 Front side CP10.241 Front side CP10.241-S1 Front side CP10.242 Input Terminals CP10.241, CP10.242: screw terminals CP10.241-S1: spring-clamp terminals N, L Line input PE (Protective Earth) input...
  • Page 14: 14. Emc

    CP10.241, CP10.242, CP10.241-S1 24V, 10A, S CP-Series INGLE HASE NPUT 14. EMC The power supply is suitable for applications in industrial environment as well as in residential, commercial and light industry environment without any restrictions. A detailed EMC report is available on request. EMC Immunity According generic standards: EN 61000-6-1 and EN 61000-6-2 Electrostatic discharge...
  • Page 15: Environment

    CP10.241, CP10.242, CP10.241-S1 24V, 10A, S CP-Series INGLE HASE NPUT The power supply has two converters with two different switching frequencies included. Switching Frequencies Switching frequency 1 110kHz PFC converter, input voltage and output power dependent Switching frequency 2 110kHz to 140kHz Main converter, output power dependent 15.
  • Page 16: Protection Features

    CP10.241, CP10.242, CP10.241-S1 24V, 10A, S CP-Series INGLE HASE NPUT 16. P ROTECTION EATURES Output protection Electronically protected against overload, no-load and short-circuits Output over-voltage protection typ. 30.5Vdc In case of an internal power supply defect, a redundant max. 32Vdc circuit limits the maximum output voltage.
  • Page 17: Dielectric Strength

    CP10.241, CP10.242, CP10.241-S1 24V, 10A, S CP-Series INGLE HASE NPUT 18. D IELECTRIC TRENGTH The output voltage is floating and has no ohmic connection to the ground. Type and factory tests are conducted by the manufacturer. Field tests may be conducted in the field using the appropriate test equipment which applies the voltage with a slow ramp (2s up and 2s down).
  • Page 18: Approvals

    CP10.241, CP10.242, CP10.241-S1 24V, 10A, S CP-Series INGLE HASE NPUT 19. A PPROVALS EC Declaration of Conformity The CE mark indicates conformance with the - EMC directive 2004/108/EC, - Low-voltage directive (LVD) 2006/95/EC and the - ATEX directive 94/9/EC - planned IEC 60950-1 CB Scheme, Edition...
  • Page 19: Physical Dimensions And Weight

    CP10.241, CP10.242, CP10.241-S1 24V, 10A, S CP-Series INGLE HASE NPUT 21. P HYSICAL IMENSIONS AND EIGHT Width 39mm 1.54’’ Height 124mm 4.88’’ Depth 117mm 4.61’’ The DIN-rail height must be added to the unit depth to calculate the total required installation depth.
  • Page 20: Accessories

    CP10.241, CP10.242, CP10.241-S1 24V, 10A, S CP-Series INGLE HASE NPUT 22. A CCESSORIES 22.1. ZM12.SIDE - S OUNTING RACKET This bracket is used to mount DIMENSION units sideways with or without utilizing a DIN-Rail. The two aluminum brackets and the black plastic slider of the unit have to be detached, so that the steel brackets can be mounted. For sideway DIN-rail mounting, the removed aluminum brackets and the black plastic slider need to be mounted on the steel bracket.
  • Page 21: Redundancy Module

    CP10.241, CP10.242, CP10.241-S1 24V, 10A, S CP-Series INGLE HASE NPUT 22.2. R EDUNDANCY ODULE YR40.242 – 2x 20A Inputs, 1x 40A output The YR40.242 is equipped with two input channels, which are individually decoupled by utilizing MOSFET technology. Using MOSFETSs instead of diodes reduces the heat generation and the voltage drop between input and output.
  • Page 22: Application Notes

    CP10.241, CP10.242, CP10.241-S1 24V, 10A, S CP-Series INGLE HASE NPUT 23. A PPLICATION OTES 23.1. P URRENT APABILITY The unit can deliver peak currents (up to several milliseconds) which are higher than the specified short term currents. This helps to start current demanding loads. Solenoids, contactors and pneumatic modules often have a steady state coil and a pick-up coil.
  • Page 23: Back-Feeding Loads

    CP10.241, CP10.242, CP10.241-S1 24V, 10A, S CP-Series INGLE HASE NPUT 23.2. B FEEDING OADS Loads such as decelerating motors and inductors can feed voltage back to the power supply. This feature is also called return voltage immunity or resistance against Back- E.M.F. (Electro Magnetic Force). This power supply is resistant and does not show malfunctioning when a load feeds back voltage to the power supply.
  • Page 24: Parallel Use To Increase Output Power

    CP10.241, CP10.242, CP10.241-S1 24V, 10A, S CP-Series INGLE HASE NPUT 23.5. P ARALLEL SE TO NCREASE UTPUT OWER CP10.241 power supplies can be paralleled to increase the output power. The Unit A output voltage of all power supplies shall be adjusted to the same value (±100mV) with the same load conditions on all units, or the units can be left with the factory settings.
  • Page 25: Series Operation

    CP10.241, CP10.242, CP10.241-S1 24V, 10A, S CP-Series INGLE HASE NPUT Unit A 23.7. S ERIES PERATION Power supplies of the same type can be connected in series for higher output voltages. It is possible to connect as many units in series as needed, providing the sum of the output voltage does not exceed 150Vdc.
  • Page 26: Operation On Two Phases

    CP10.241, CP10.242, CP10.241-S1 24V, 10A, S CP-Series INGLE HASE NPUT 23.10. O PERATION ON HASES Power Supply The power supply can also be used on two-phases of a three-phase- system. Such a phase-to-phase connection is allowed as long as the +10% supplying voltage is below 240V 23.11.
  • Page 27: Mounting Orientations

    CP10.241, CP10.242, CP10.241-S1 24V, 10A, S CP-Series INGLE HASE NPUT 23.12. M OUNTING RIENTATIONS Mounting orientations other than all terminals on the bottom require a reduction in continuous output power or a limitation in the maximum allowed ambient temperature. The amount of reduction influences the lifetime expectancy of the power supply.

This manual is also suitable for:

Cp10.242Cp10.241Cp10.241-s1

Table of Contents