Puls DIMENSION CP Series Quick Start Manual

Puls DIMENSION CP Series Quick Start Manual

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G
D
ENERAL
ESCRIPTION
The DIMENSION CP-Series units are high-end power
supplies in a medium price range without compromising
quality, reliability and performance. The CP-Series is
part of the DIMENSION power supply family. The most
outstanding
features
efficiency, advanced inrush current limitation, active PFC
and the wide operational temperature range.
The CP-Series includes all the essential basic functions.
The devices have a power reserve of 10% up to +60°C
and 20% up to +45°C included, which may even be used
continuously. Additionally, the CP10 can deliver three
times the nominal output current for at least 12ms
which helps to trip fuses on faulty output branches.
High immunity to transients and power surges as well as
low electromagnetic emission, a DC-OK relay contact
and a large international approval package for a variety
of applications makes this unit suitable for nearly every
situation.
O
N
RDER
UMBERS
Power Supply
CP10.481
Mechanical Accessory
ZM4.WALL Wall/panel mount bracket
ZM12.SIDE
Aug. 2017 / Rev. 1.2 DS-CP10.481-EN
All parameters are specified at 48V, 5.4A, 230Vac, 50Hz, 25°C ambient and after a 5 minutes run-in time unless otherwise noted.
Your Authorized Distributor is: Controller Service and Sales - www.controllerservice.com - sales@controllerservice.com - (800)584-5565
CP-Series
of
CP10.481
are
the
Side mount bracket
www.pulspower.com Phone +49 89 9278 0
48V, 5.4A, 260W, S
P
S
OWER
UPPLY
AC 100-240V Wide-range Input
Width only 39mm
+10% (5.4A) continuous current up to +60°C
+20% (6A) continuous current up to +45°C
Efficiency up to 95.5%
Excellent Partial Load Efficiency
PLUS
Safe Hiccup
Active Power Factor Correction (PFC)
Minimal Inrush Current Surge
Full Power Between -25°C and +60°C
DC-OK Relay Contact
3 Year Warranty
S
-
HORT
FORM
Output voltage
Adjustment range
Output current
high
Input voltage AC
Mains frequency
Input current AC
Power factor
Input voltage DC
Input current DC
Reduce output current to 5-4.3A (48-56V) below 93.5Vdc
AC Inrush current
Efficiency
Losses
Hold-up time
Temperature range
Size (w x h x d)
Weight
M
ARKINGS
For details and a complete approval list see section 20.
IND. CONT. EQ.
UL 508
Class I Div 2
Germany
CP10.481
P
INGLE
Overload Mode
D
ATA
DC 48V
Nominal
48 – 56V
Factory setting 48.0V
6.0-5.2A
Below +45°C ambient
5.4-4.6A
At +60°C ambient
4.0-3.4A
At +70°C ambient
Derate linearely between +45°C and +70°C
AC 100-240V
±10%
50-60Hz
±6%
2.32 / 1.20A
At 120 / 230Vac
0.99 / 0.98
At 120 / 230Vac
DC 110-150V
±20%
2.51A
At 110Vdc
6 / 9A pk
At 40°C 120/230Vac
93.8 / 95.5%
At 120 / 230Vac
17.2 / 12.3W
At 120 / 230Vac
34 / 34ms
At 120 / 230Vac
-25°C to +70°C
39x124x117mm
Without DIN-Rail
600g / 1.3lb
UL 60950-1
IECEx
ATEX
I
HASE
NPUT
Marine
1/29

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Summary of Contents for Puls DIMENSION CP Series

  • Page 1 CP10.481 48V, 5.4A, 260W, S CP-Series INGLE HASE NPUT OWER UPPLY AC 100-240V Wide-range Input Width only 39mm +10% (5.4A) continuous current up to +60°C +20% (6A) continuous current up to +45°C Efficiency up to 95.5% Excellent Partial Load Efficiency PLUS Safe Hiccup Overload Mode...
  • Page 2: Table Of Contents

    CP10.481 48V, 5.4A, 260W, S CP-Series INGLE HASE NPUT NDEX Page Page Intended Use ............3 21. Other Fulfilled Standards ......... 19 Installation Requirements........3 22. Physical Dimensions and Weight ..... 20 AC-Input...............4 23. Accessories ............21 DC-Input...............5 23.1. ZM4.WALL – Wall/Panel Mount Bracket .21 Input Inrush Current ...........6 23.2.
  • Page 3: Intended Use

    CP10.481 48V, 5.4A, 260W, S CP-Series INGLE HASE NPUT 1. I NTENDED This device is designed for installation in an enclosure and is intended for the general professional use such as in industrial control, office, communication, and instrumentation equipment. Do not use this power supply in equipment, where malfunction may cause severe personal injury or threaten human life.
  • Page 4: Ac-Input

    CP10.481 48V, 5.4A, 260W, S CP-Series INGLE HASE NPUT 3. AC-I NPUT AC input Nom. AC 100-240V Suitable for TN-, TT- and IT mains networks AC input range Continuous operation Min. 85-264Vac Below 90Vac, reduce output current according to Fig. 3-5.
  • Page 5: Dc-Input

    CP10.481 48V, 5.4A, 260W, S CP-Series INGLE HASE NPUT Fig. 3-5 Derating requirements Allowed Output Current at 48V 5.4A A... below 60°C ambient temperature B... below 55°C ambient temperature C... below 45°C ambient temperature 264Vdc DC Input Voltage 4. DC-I NPUT DC input Nom.
  • Page 6: Input Inrush Current

    CP10.481 48V, 5.4A, 260W, S CP-Series INGLE HASE NPUT 5. I NPUT NRUSH URRENT An active inrush limitation circuit (NTCs, which are bypassed by a relay contact) limits the input inrush current after turn-on of the input voltage. The charging current into EMI suppression capacitors is disregarded in the first microseconds after switch-on. AC 100V AC 120V AC 230V...
  • Page 7: Output

    CP10.481 48V, 5.4A, 260W, S CP-Series INGLE HASE NPUT 6. O UTPUT Output voltage Nom. Adjustment range Min. 48-56V Guaranteed value Max. 58.0V This is the maximum output voltage which can occur at the clockwise end position of the potentiometer due to tolerances.
  • Page 8: Hold-Up Time

    CP10.481 48V, 5.4A, 260W, S CP-Series INGLE HASE NPUT Fig. 6-1 Output voltage vs. output current, Fig. 6-2 Dynamic output current capability, typ. typ. Output Voltage Output Voltage (dynamic behavior, < 12ms) Adjustment Range Continuous current Adjustment Factory Range setting PLUS Hiccup mode...
  • Page 9: Dc-Ok Relay Contact

    CP10.481 48V, 5.4A, 260W, S CP-Series INGLE HASE NPUT 8. DC-OK R ELAY ONTACT This feature monitors the output voltage on the output terminals of a running power supply. Contact closes As soon as the output voltage reaches typ. 90% of the adjusted output voltage level. Contact opens As soon as the output voltage dips more than 10% below the adjusted output voltage.
  • Page 10: Efficiency And Power Losses

    CP10.481 48V, 5.4A, 260W, S CP-Series INGLE HASE NPUT 9. E FFICIENCY AND OWER OSSES AC 100V AC 120V AC 230V Efficiency Typ. 93.0% 93.8% 95.5% At 48V, 5.4A Typ. 92.7% 93.6% 95.4% At 48V, 6A (Power Boost) Average efficiency Typ.
  • Page 11: Lifetime Expectancy And Mtbf

    CP10.481 48V, 5.4A, 260W, S CP-Series INGLE HASE NPUT 10. L MTBF IFETIME XPECTANCY AND The Lifetime expectancy shown in the table indicates the minimum operating hours (service life) and is determined by the lifetime expectancy of the built-in electrolytic capacitors. Lifetime expectancy is specified in operational hours and is calculated according to the capacitor’s manufacturer specification.
  • Page 12: Functional Diagram

    CP10.481 48V, 5.4A, 260W, S CP-Series INGLE HASE NPUT 12. F UNCTIONAL IAGRAM Fig. 12-1 Functional diagram Input Fuse Input Filter Output Power Filter Converter Input Rectifier Converter Inrush Current Limiter Output Voltage Regulator DC-ok Temper- Output Output Output ature Over- Power Voltage...
  • Page 13: Terminals And Wiring

    CP10.481 48V, 5.4A, 260W, S CP-Series INGLE HASE NPUT 13. T ERMINALS AND IRING The terminals are IP20 finger safe constructed and suitable for field- and factory wiring. Input and output DC-OK-Signal Type Screw terminals Push-in terminals Solid wire Max. 6mm Max.
  • Page 14: Front Side And User Elements

    CP10.481 48V, 5.4A, 260W, S CP-Series INGLE HASE NPUT 14. F RONT IDE AND LEMENTS Fig. 14-1 Front side Input Terminals (screw terminals) N, L Line input PE (Protective Earth) input B Output Terminals (screw terminals) (two identical + poles and three identical - poles) Positive output –...
  • Page 15: 15. Emc

    CP10.481 48V, 5.4A, 260W, S CP-Series INGLE HASE NPUT 15. EMC The power supply is suitable for applications in industrial environment as well as in residential, commercial and light industry environments. EMC Immunity According to generic standards: EN 61000-6-1 and EN 61000-6-2 Electrostatic discharge EN 61000-4-2 Contact discharge...
  • Page 16: Environment

    CP10.481 48V, 5.4A, 260W, S CP-Series INGLE HASE NPUT Switching Frequencies PFC converter 110kHz Fixed frequency Main converter 84kHz to 140kHz Output load dependent Auxiliary converter 60kHz Fixed frequency 16. E NVIRONMENT Operational temperature -25°C to +70°C (-13°F to 158°F) Reduce output power according to Fig.
  • Page 17: Protection Features

    CP10.481 48V, 5.4A, 260W, S CP-Series INGLE HASE NPUT 17. P ROTECTION EATURES Output protection Electronically protected against overload, no-load and short-circuits. In case of a protection event, audible noise may occur. Output over-voltage protection Typ. 58.5Vdc In case of an internal power supply defect, a redundant Max.
  • Page 18: Dielectric Strength

    CP10.481 48V, 5.4A, 260W, S CP-Series INGLE HASE NPUT 19. D IELECTRIC TRENGTH The output voltage is floating and has no ohmic connection to the ground. Type and factory tests are conducted by the manufacturer. Field tests may be conducted in the field using the appropriate test equipment which applies the voltage with a slow ramp (2s up and 2s down).
  • Page 19: Approvals

    CP10.481 48V, 5.4A, 260W, S CP-Series INGLE HASE NPUT 20. A PPROVALS EC Declaration of Conformity The CE mark indicates conformance with the - EMC directive, - Low-voltage directive (LVD) and the - ATEX directive IEC 60950-1 CB Scheme, Edition Information Technology Equipment UL 508 Listed for use as Industrial Control Equipment;...
  • Page 20: Physical Dimensions And Weight

    CP10.481 48V, 5.4A, 260W, S CP-Series INGLE HASE NPUT 22. P HYSICAL IMENSIONS AND EIGHT Width 39mm 1.54’’ Height 124mm 4.88’’ Depth 117mm 4.61’’ The DIN-rail height must be added to the unit depth to calculate the total required installation depth. Weight 600g / 1.3lb DIN-Rail...
  • Page 21: Accessories

    CP10.481 48V, 5.4A, 260W, S CP-Series INGLE HASE NPUT 23. A CCESSORIES 23.1. ZM4.WALL – W ANEL OUNT RACKET This bracket is used to mount the devices on a wall/panel without utilizing a DIN-Rail. The bracket can be mounted without detaching the DIN-rail brackets. Fig.
  • Page 22: Zm12.Side - Side Mounting Bracket

    CP10.481 48V, 5.4A, 260W, S CP-Series INGLE HASE NPUT 23.2. ZM12.SIDE - S OUNTING RACKET This bracket is used to mount DIMENSION units sideways with or without utilizing a DIN-Rail. The two aluminum brackets and the black plastic slider of the unit have to be detached, so that the steel brackets can be mounted. For sideway DIN-rail mounting, the removed aluminum brackets and the black plastic slider need to be mounted on the steel bracket.
  • Page 23: Redundancy Modules

    CP10.481 48V, 5.4A, 260W, S CP-Series INGLE HASE NPUT 23.3. R EDUNDANCY ODULES YR2.DIODE – 2x 10A Inputs, 1x 20A output The YR2.DIODE is a dual redundancy module, which has two diodes as decoupling devices included. It can be used for various purposes. The most popular application is to configure highly reliable and true redundant power supply systems.
  • Page 24: Application Notes

    CP10.481 48V, 5.4A, 260W, S CP-Series INGLE HASE NPUT 24. A PPLICATION OTES 24.1. P URRENT APABILITY The unit can deliver peak currents (up to several milliseconds) which are higher than the specified short term currents. This helps to start current demanding loads. Solenoids, contactors and pneumatic modules often have a steady state coil and a pick-up coil.
  • Page 25: Back-Feeding Loads

    CP10.481 48V, 5.4A, 260W, S CP-Series INGLE HASE NPUT 24.2. B FEEDING OADS Loads such as decelerating motors and inductors can feed voltage back to the power supply. This feature is also called return voltage immunity or resistance against Back- E.M.F. (Electro Magnetic Force). This power supply is resistant and does not show malfunctioning when a load feeds back voltage to the power supply.
  • Page 26: Parallel Use To Increase Output Power

    CP10.481 48V, 5.4A, 260W, S CP-Series INGLE HASE NPUT 24.5. P ARALLEL SE TO NCREASE UTPUT OWER CP10.481 power supplies can be paralleled to increase the output power. The Unit A output voltage of all power supplies shall be adjusted to the same value (±100mV) with the same load conditions on all units, or the units can be left with the factory settings.
  • Page 27: Series Operation

    CP10.481 48V, 5.4A, 260W, S CP-Series INGLE HASE NPUT Unit A 24.7. S ERIES PERATION Power supplies of the same type can be connected in series for higher output voltages. It is possible to connect as many units in series as needed, providing the sum of the output voltage does not exceed 150Vdc.
  • Page 28: Operation On Two Phases

    CP10.481 48V, 5.4A, 260W, S CP-Series INGLE HASE NPUT 24.10. O PERATION ON HASES Power Supply The power supply can also be used on two-phases of a three-phase- system. Such a phase-to-phase connection is allowed as long as the supplying voltage is below 240V +10% Center 24.11.
  • Page 29: Mounting Orientations

    CP10.481 48V, 5.4A, 260W, S CP-Series INGLE HASE NPUT 24.12. M OUNTING RIENTATIONS Mounting orientations other than all terminals on the bottom require a reduction in continuous output power or a limitation in the maximum allowed ambient temperature. The amount of reduction influences the lifetime expectancy of the power supply.

This manual is also suitable for:

Dimension cp10.481Dimersion cp seriesDimersion cp10.481

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