Puls Dimension CP Series User Manual
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CP-Series
P
D
RODUCT
ESCRIPTION
The Dimension CP-Series are cost optimized power supplies
without compromising quality, reliability and performance. The
most outstanding features of CP20.481 are the high efficiency,
electronic inrush current limitation, active PFC, wide operational
temperature range. The small size is achieved by a synchronous
rectification, LLC technology and by many further technological
design details.
Products of the CP series come with essential functions. The
CP20.481 has a power reserve of 20% included, which may even
be used continuously at temperatures up to +45°C. Additionally,
the device can deliver about 3 times the nominal output current
for 12ms which helps to trip fuses on faulty output branches.
High immunity to transients and power surges as well as low
electromagnetic emission, a DC-OK relay contact and a large
international approval package for a variety of applications
makes this unit suitable for nearly every situation.
O
N
RDER
UMBERS
Power Supply
CP20.481
Mechanical Accessory
ZM10.Wall
May 2020 / Rev. 1.1 DS-CP20.481-EN All parameters are specified at 230Vac, 50Hz input voltage, 48V, 10A output load,
25°C ambient and after a 5 minutes run-in time unless otherwise noted.
Wall/Panel mount bracket
www.pulspower.com Phone +49 89 9278 0 Germany
48V, 10A, S
P
S
OWER
UPPLY
▪ AC 100-240V Wide-range Input
▪ Width only 48mm
▪ Efficiency up to 96.3%
▪ Excellent Partial Load Efficiency
▪ 20% Output Power Reserves
▪ Safe Hiccup
PLUS®
Overload Mode
▪ Easy Fuse Breaking – 3 times nominal current for 12ms
▪ Active Power Factor Correction (PFC)
▪ Minimal Inrush Current Surge
▪ Full Power Between -25°C and +60°C
▪ DC-OK Relay Contact
▪ Current Sharing Feature for Parallel Use
▪ 3 Year Warranty
S
-
D
HORT
FORM
ATA
Output voltage
DC 48V
Adjustment range
48 - 56V
Output current
12.0 - 10.3A
10.0 - 8.6A
7.5 - 6.5A
Derate between +45°C and +70°C
AC Input voltage AC
AC 100-240V
Mains frequency
50-60Hz
Input current AC
4.26 / 2.23A
Power factor
0.99 / 0.98
Input voltage DC
DC 110-150V
Input current DC
4.64A
AC Inrush current
typ. 10.0 / 4.5A
Efficiency
95.0 / 96.3%
Losses
25.1 / 18.4W
Hold-up time
typ. 32 / 32ms
Temperature range
-25°C to +70°C
Size (WxHxD)
48x124x127mm
Weight
830g / 1.83lb
M
A
AIN
PPROVALS
For a complete list of approvals see section 19.
CP20.481
P
I
INGLE
HASE
NPUT
Nominal
Factory setting 48.0V
Below +45°C ambient
At +60°C ambient
At +70°C ambient
-15%/+10%
±6%
At 120 / 230Vac
At 120 / 230Vac
±20%
At 110Vdc
at 120 / 230Vac
at 120 / 230Vac
at 120 / 230Vac
at 120 / 230Vac
operational
Without DIN-rail
Ind. Cont. Eq.
1/28

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Summary of Contents for Puls Dimension CP Series

  • Page 1 CP20.481 48V, 10A, S CP-Series INGLE HASE NPUT OWER UPPLY ▪ AC 100-240V Wide-range Input ▪ Width only 48mm ▪ Efficiency up to 96.3% ▪ Excellent Partial Load Efficiency ▪ 20% Output Power Reserves ▪ Safe Hiccup PLUS® Overload Mode ▪...
  • Page 2: Table Of Contents

    CP20.481 48V, 10A, S CP-Series INGLE HASE NPUT NDEX Page Page Intended Use ..............3 19. Approvals ..............18 Installation Instructions ..........3 20. Other Fulfilled Standards ........... 18 AC-Input ............... 4 21. Physical Dimensions and Weight ....... 19 DC-Input ............... 5 22.
  • Page 3: Intended Use

    CP20.481 48V, 10A, S CP-Series INGLE HASE NPUT 1. I NTENDED This device is designed for installation in an enclosure and is intended for commercial use, such as in industrial control, process control, monitoring and measurement equipment or the like. Do not use this device in equipment where malfunction may cause severe personal injury or threaten human life.
  • Page 4: Ac-Input

    CP20.481 48V, 10A, S CP-Series INGLE HASE NPUT 3. AC-I NPUT The device is suitable to be supplied from TN-, TT- and IT mains networks with AC voltage. For suitable DC supply voltages see chapter 4. AC input nom. AC 100-240V AC input range 85-264Vac Continuous operation...
  • Page 5: Dc-Input

    CP20.481 48V, 10A, S CP-Series INGLE HASE NPUT 4. DC-I NPUT The device is suitable to be supplied from a DC input voltage. Use a battery or a similar DC source. A supply from the intermediate DC- bus of a frequency converter is not recommended and can cause a malfunction or damage the unit. Connect +pole to L, –pole to N and the PE terminal to an earth wire or to the machine ground.
  • Page 6: Input Inrush Current

    CP20.481 48V, 10A, S CP-Series INGLE HASE NPUT 5. I NPUT NRUSH URRENT An active inrush limitation circuit limits the input inrush current after turn-on of the input voltage. The charging current into EMI suppression capacitors is disregarded in the first microseconds after switch-on. AC 100V AC 120V AC 230V...
  • Page 7: Output

    CP20.481 48V, 10A, S CP-Series INGLE HASE NPUT 6. O UTPUT The output provides a SELV/PELV rated voltage, which is galvanically isolated from the input voltage. The device is designed to supply any kind of loads, including capacitive and inductive loads. If extreme large capacitors, such as EDLCs (electric double layer capacitors or “UltraCaps”) with a capacitance >...
  • Page 8 CP20.481 48V, 10A, S CP-Series INGLE HASE NPUT 2) At heavy overloads (when output voltage falls below 13V), the power supply delivers continuous output current for 2s. After this, the output is switched off for approx. 18s before a new start attempt is automatically performed. This cycle is repeated as long as the overload exists. If the overload has been cleared, the device will operate normally.
  • Page 9: Hold-Up Time

    CP20.481 48V, 10A, S CP-Series INGLE HASE NPUT 7. H The hold-up time is the time during which a power supply’s output voltage remains within specification following the loss of input power. The hold-up time is output load dependent. At no load, the hold-up time can be up to several seconds. The green DC-ok lamp is also on during this time.
  • Page 10: Efficiency And Power Losses

    CP20.481 48V, 10A, S CP-Series INGLE HASE NPUT 9. E FFICIENCY AND OWER OSSES AC 100V AC 120V AC 230V Efficiency typ. 94.4% 95.0% 96.3% At 48V, 10A typ. 94.2% 94.9% 96.2% At 48V, 12A (Power Boost) Average efficiency typ. 94.1% 94.6% 95.5%...
  • Page 11: Functional Diagram

    CP20.481 48V, 10A, S CP-Series INGLE HASE NPUT 10. F UNCTIONAL IAGRAM Fig. 10-1 Functional diagram Input F us e Input F ilter Output P ower P F C F ilter C onverter Input R ectifier C onverter Active Inrus h Limiter Link for Output P arallel...
  • Page 12: Connection Terminals

    CP20.481 48V, 10A, S CP-Series INGLE HASE NPUT 12. C ONNECTION ERMINALS The terminals are IP20 Finger safe constructed and suitable for field- and factory wiring. Input Output Signal Terminals Type Screw termination Screw termination Push-in termination Solid wire max. 6mm max.
  • Page 13: Lifetime Expectancy

    CP20.481 48V, 10A, S CP-Series INGLE HASE NPUT 13. L IFETIME XPECTANCY The Lifetime expectancy shown in the table indicates the minimum operating hours (service life) and is determined by the lifetime expectancy of the built-in electrolytic capacitors. Lifetime expectancy is specified in operational hours and is calculated according to the capacitor’s manufacturer specification.
  • Page 14: 15. Emc

    CP20.481 48V, 10A, S CP-Series INGLE HASE NPUT 15. EMC The EMC behavior of the device is designed for applications in industrial environment as well as in residential, commercial and light industry environments. The device is investigated according to EN 61000-6-1, EN 61000-6-2, EN 61000-6-3 and EN 61000-6-4. Without additional measures to reduce the conducted emissions on the output (e.g.
  • Page 15: Environment

    CP20.481 48V, 10A, S CP-Series INGLE HASE NPUT 16. E NVIRONMENT Operational temperature -25°C to +70°C (-13°F to 158°F) The operational temperature is the ambient or surrounding temperature and is defined as the air temperature 2cm below the device. Storage temperature -40°C to +85°C (-40°F to 185°F) For storage and transportation Output de-rating...
  • Page 16: Safety And Protection Features

    CP20.481 48V, 10A, S CP-Series INGLE HASE NPUT 17. S AFETY AND ROTECTION EATURES Isolation resistance min. 500MOhm At delivered condition between input and output, measured with 500Vdc min. 500MOhm At delivered condition between input and PE, measured with 500Vdc min.
  • Page 17: Dielectric Strength

    CP20.481 48V, 10A, S CP-Series INGLE HASE NPUT 18. D IELECTRIC TRENGTH The output voltage is floating and has no ohmic connection to the ground. The output is insulated to the input by a double or reinforced insulation. Type and routine tests are conducted by the manufacturer. Field tests may be conducted in the field using the appropriate test equipment which applies the voltage with a slow ramp (2s up and 2s down).
  • Page 18: Approvals

    CP20.481 48V, 10A, S CP-Series INGLE HASE NPUT 19. A PPROVALS IEC 61010-2-201 IEC 61010-2-201 Electrical Equipment for Measurement, Control and Laboratory Use - Particular requirements for control equipment IEC 62368-1 IEC 62368-1 Audio/video, information and communication technology equipment - Safety requirements Output safety level: ES1 UL 61010-2-201 Listed equipment for category NMTR - UL 61010-2-201...
  • Page 19: Physical Dimensions And Weight

    CP20.481 48V, 10A, S CP-Series INGLE HASE NPUT 21. P HYSICAL IMENSIONS AND EIGHT Width 48mm 1.89’’ Height 124mm 4.88’’ Depth 127mm 5.0’’ The DIN-rail height must be added to the unit depth to calculate the total required installation depth. Weight 830g / 1.83lb DIN-Rail...
  • Page 20: Accessories

    CP20.481 48V, 10A, S CP-Series INGLE HASE NPUT 22. A CCESSORIES 22.1. ZM10.WALL – W ANEL OUNT RACKET This bracket is used to mount the devices on a wall/panel without utilizing the DIN-Rail. The bracket can be mounted without detaching the DIN-rail brackets from the power supply.
  • Page 21: Uf20.481 Buffer Module

    CP20.481 48V, 10A, S CP-Series INGLE HASE NPUT 22.2. UF20.481 B UFFER ODULE The UF20.481 buffer module is a supplementary device for DC 48V power supplies. It delivers power to bridge typical mains failures or extends the hold-up time after the AC power is turned off. When the power supply provides a sufficient voltage, the buffer module stores energy in the integrated electrolytic capacitors.
  • Page 22: Application Notes

    CP20.481 48V, 10A, S CP-Series INGLE HASE NPUT 23. A PPLICATION OTES 23.1. P URRENT APABILITY The unit can deliver peak currents (up to several milliseconds) which are higher than the specified short term currents. This helps to start current demanding loads. Solenoids, contactors and pneumatic modules often have a steady state coil and a pick-up coil.
  • Page 23: Output Circuit Breakers

    CP20.481 48V, 10A, S CP-Series INGLE HASE NPUT 23.2. O UTPUT IRCUIT REAKERS Standard miniature circuit breakers (MCB’s or UL 1077 circuit breakers) are commonly used for AC-supply systems and may also be used on 48V branches. MCB’s are designed to protect wires and circuits. If the ampere value and the characteristics of the MCB are adapted to the wire size that is used, the wiring is considered as thermally safe regardless of whether the MCB opens or not.
  • Page 24: Charging Of Batteries

    CP20.481 48V, 10A, S CP-Series INGLE HASE NPUT 23.3. C HARGING OF ATTERIES The power supply can be used to charge lead-acid or maintenance free batteries. Four 12V SLA or VRLA batteries are needed in series connection. Instructions for charging batteries: Use only matched batteries when putting 12V types in series.
  • Page 25: Parallel Use To Increase Output Power

    CP20.481 48V, 10A, S CP-Series INGLE HASE NPUT Unit A 23.5. P ARALLEL SE TO NCREASE UTPUT OWER Input Devices can be paralleled to increase the output power. The output voltage of all devices shall be adjusted to the same value (±100mV) in “Single Use” mode with the same load Output conditions on all devices, or the devices can be left with the factory settings.
  • Page 26: Parallel Use For Redundancy

    CP20.481 48V, 10A, S CP-Series INGLE HASE NPUT 23.6. P ARALLEL SE FOR EDUNDANCY 1+1 Redundancy: Devices can be paralleled for redundancy to gain higher system availability. Redundant systems require a certain amount of extra power to support the load in case one device fails. The simplest way is to put two devices in parallel. This is called a 1+1 redundancy. In case one device fails, the other one is automatically able to support the load current without any interruption.
  • Page 27: Operation On Two Phases

    CP20.481 48V, 10A, S CP-Series INGLE HASE NPUT 23.7. O PERATION ON HASES P ower S upply The power supply can also be used on two-phases of a three-phase-system. Such a phase-to-phase connection is allowed as long as the supplying voltage is below +10% 240V Ensure that the wire, which is connected to the N-terminal, is appropriately fused.
  • Page 28: Mounting Orientations

    CP20.481 48V, 10A, S CP-Series INGLE HASE NPUT 23.9. M OUNTING RIENTATIONS Mounting orientations other than input terminals on the bottom and output on the top require a reduction in continuous output power or a limitation in the maximum allowed ambient temperature. The listed lifetime and MTBF values from this datasheet apply only for the standard mounting orientation.

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