Puls Dimension CP Series Manual

Puls Dimension CP Series Manual

24v, 200w, dc/dc converter
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CP-Series
G
D
ENERAL
ESCRIPTION
The DC/DC converter CP10.241-60 is designed specifically
for railway & transportation applications. It is approved
according to the EN 50155 standard, which is an
international standard covering electronic equipment
used on rolling stock for railway applications. The
standard covers aspects such as temperature, humidity,
shock, vibration, EMI and other parameters. Because of
these
requirements,
the
conformal coated pc-boards.
The unit features a DC-OK signal contact for remote
monitoring, and quick-connect spring-clamp terminals
for a reliable connection even when mechanical
vibration and shock are involved. The unit also covers an
extreme wide temperature range from -40°C up to
+70°C with full output current.
This DC/DC converter comes in a very compact housing
and requires only 39mm space on the DIN-rail due to
the high efficiency and low power losses. The high
efficiency
is
achieved
technology and other unique design techniques.
O
N
RDER
UMBERS
DC/DC converter
CP10.241-60
Mechanical Accessory
ZM4.WALL
ZM12.SIDE
Apr. 2018 / Rev. 1.0 DS-CP10.241-60-EN
25°C ambient and after a 5 minutes run-in time unless otherwise noted.
unit
is
equipped
by
utilizing
cutting
edge
Wall/panel mount bracket
Side mount bracket
All parameters are typical values specified at 24V, 8.3A output, 110Vdc input,
www.pulspower.com Phone +49 89 9278 0
DC/DC C
ONVERTER
EN 50155 Railway Compliant
Conformal Coated PC-boards
Quick-connect Spring-clamp Terminals
67-154Vdc Wide-range Input
Width only 39mm
Efficiency up to 94.5%
Excellent Partial Load Efficiency
Minimal Inrush Current Surge
Full Power Between -40°C and +70°C
DC-OK Relay Contact
Reverse Input Polarity Protected
3 Year Warranty
S
-
HORT
FORM
Output voltage
Adjustment range
Output current
Input voltage DC
Input voltage range
Input current DC
Input inrush current
with
Efficiency
Losses
Hold-up time
Temperature range
Size (W x H x D)
Weight
M
ARKINGS
For details and a complete approval list see section 19.
Germany
CP10.241-60
24V, 200W, DC/DC C
D
ATA
DC 24V
24 - 28V
8.3 – 7.1A
Continuous, < +70°C
8.3 – 7.1A
For 10 minutes, < +85°C
DC 96 - 110V
- 30%/ +40%
67.2 – 154V
2.25 / 1.95A
At 96 / 110Vdc
2.5A pk
94.3 / 94.5%
At 96 / 110Vdc
12.1 / 11.6W
At 96 / 110Vdc
34ms
-40 to +70°C
39x124x117mm Without DIN-rail
620g / 1.37lb
ONVERTER
1/27

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Summary of Contents for Puls Dimension CP Series

  • Page 1 CP10.241-60 24V, 200W, DC/DC C CP-Series ONVERTER DC/DC C ONVERTER EN 50155 Railway Compliant Conformal Coated PC-boards Quick-connect Spring-clamp Terminals 67-154Vdc Wide-range Input Width only 39mm Efficiency up to 94.5% Excellent Partial Load Efficiency Minimal Inrush Current Surge Full Power Between -40°C and +70°C DC-OK Relay Contact Reverse Input Polarity Protected 3 Year Warranty...
  • Page 2: Table Of Contents

    CP10.241-60 24V, 200W, DC/DC C CP-Series ONVERTER NDEX Page Page Intended Use ............3 20. RoHS, REACH and Other Fulfilled Standards .. 18 Installation Requirements........4 21. Physical Dimensions and Weight ..... 19 DC-Input...............5 22. Accessories ............20 AC-Input...............6 22.1. ZM4.WALL – Wall/Panel Mount Bracket .20 Input Inrush Current ...........6 22.2.
  • Page 3: Intended Use

    CP10.241-60 24V, 200W, DC/DC C CP-Series ONVERTER 1. I NTENDED This device is designed for installation in an enclosure and is intended for general use such as in rolling stock for railway applications (according to EN 50155) or in industrial control, office, communication, and instrumentation equipment.
  • Page 4: Installation Requirements

    CP10.241-60 24V, 200W, DC/DC C CP-Series ONVERTER 2. I NSTALLATION EQUIREMENTS This device may only be installed and put into operation by qualified personnel. This device does not contain serviceable parts. The tripping of an internal fuse is caused by an internal defect. If damage or malfunction should occur during installation or operation, immediately turn power off and send unit to the factory for inspection.
  • Page 5: Dc-Input

    CP10.241-60 24V, 200W, DC/DC C CP-Series ONVERTER 3. DC-I NPUT Use a battery or a similar DC source. A supply from the intermediate DC-bus of a frequency converter is not recommended and can cause a malfunction or damage the unit. Input voltage Nom.
  • Page 6: Ac-Input

    CP10.241-60 24V, 200W, DC/DC C CP-Series ONVERTER 4. AC-I NPUT Do not operate this DC/DC converter with an AC-input voltage. Use the CP10.241 or CP10.241-C1 (when conformal coating is needed) unit instead. 5. I NPUT NRUSH URRENT An active inrush limitation circuit (inrush limiting fixed resistor which is bypassed by a relay) limits the input inrush current after turn-on of the input voltage.
  • Page 7: Output

    CP10.241-60 24V, 200W, DC/DC C CP-Series ONVERTER 6. O UTPUT The output provides a SELV/PELV/ES1 rated voltage, which is galvanically isolated from the input voltage. The device is designed to supply any kind of loads, including capacitive and inductive loads. If extreme large capacitors, such as EDLCs (electric double layer capacitors or “UltraCaps”) with a capacitance >1.5F are connected, the unit might charge the capacitor in an intermittent mode.
  • Page 8: Hold-Up Time

    CP10.241-60 24V, 200W, DC/DC C CP-Series ONVERTER Fig. 6-1 Output voltage vs. output current, Fig. 6-2 Dynamic output current capability, typ. typ. Output Voltage Output Voltage (dynamic behavior, < 12ms) Adjustment Range Adjustment Range A: continuous current B: intermitted current Output Current Output Current Fig.
  • Page 9: Dc-Ok Relay Contact

    CP10.241-60 24V, 200W, DC/DC C CP-Series ONVERTER 8. DC-OK R ELAY ONTACT This feature monitors the output voltage on the output terminals of a running power supply. Contact closes As soon as the output voltage reaches typ. 90% of the adjusted output voltage level. Contact opens As soon as the output voltage dips more than 10% below the adjusted output voltage.
  • Page 10: Efficiency And Power Losses

    CP10.241-60 24V, 200W, DC/DC C CP-Series ONVERTER 10. E FFICIENCY AND OWER OSSES DC 96V DC 110V Efficiency Typ. 94.3% 94.5% At 24V, 8.3A Average efficiency Typ. 93.1% 93.5% 25% at 2.1A, 25% at 4.15A, 25% at 6.2A. 25% at 8.3A Power losses Typ.
  • Page 11: Lifetime Expectancy

    CP10.241-60 24V, 200W, DC/DC C CP-Series ONVERTER 11. L IFETIME XPECTANCY The Lifetime expectancy shown in the table indicates the minimum operating hours (service life) and is determined by the lifetime expectancy of the built-in electrolytic capacitors. Lifetime expectancy is specified in operational hours and is calculated according to the capacitor’s manufacturer specification.
  • Page 12: Terminals And Wiring

    CP10.241-60 24V, 200W, DC/DC C CP-Series ONVERTER 13. T ERMINALS AND IRING The terminals are IP20 finger safe constructed and suitable for field- and factory wiring. Input and output DC-OK-Signal Type Quick-connect spring-clamp terminals Push-in terminals Solid wire Max. 6mm Max.
  • Page 13: Front Side And User Elements

    CP10.241-60 24V, 200W, DC/DC C CP-Series ONVERTER 14. F RONT IDE AND LEMENTS Fig. 14-1 Front side Input Terminals (Quick-connect spring-clamp terminals) Positive input – Negative (return) input PE (Protective Earth) input B Output Terminals (Quick-connect spring-clamp terminals, two positive pins and three negative pins) Positive output –...
  • Page 14: 15. Emc

    CP10.241-60 24V, 200W, DC/DC C CP-Series ONVERTER 15. EMC The EMC behavior of the DC/DC converter is designed for rolling stock railway applications and for applications in industrial environments. EMC Immunity According to generic standards EN 61000-6-1 and EN 61000-6-2 and according to the railway standard EN 50121-3-2.
  • Page 15: Environment

    CP10.241-60 24V, 200W, DC/DC C CP-Series ONVERTER 16. E NVIRONMENT Operational temperature -40°C to +70°C (-40°F to 158°F) The operational temperature is the ambient or surrounding temperature and is defined as the air temperature 2cm below the device. +70°C to +85°C (185°F to 185°F) For maximal 10 minutes every hour Storage temperature -40°C to +85°C (-40°F to 185°F)
  • Page 16: Dielectric Strength

    CP10.241-60 24V, 200W, DC/DC C CP-Series ONVERTER Fig. 16-1 Output current vs. ambient temp. at Fig. 16-2 Output current vs. altitude at 24V 24V output voltage output voltage Allowable Output Current Allowed Output Current 8.3A 8.3A A... continuous B... for maximal 10 minutes Altitude 2000m 4000m...
  • Page 17: Safety And Protection Features

    CP10.241-60 24V, 200W, DC/DC C CP-Series ONVERTER 18. S AFETY AND ROTECTION EATURES Isolation resistance Min. 500MOhm At delivered condition between input and output, measured with 500Vdc Min. 500MOhm At delivered condition between input and PE, measured with 500Vdc Min. 500MOhm At delivered condition between output and PE, measured with 500Vdc...
  • Page 18: Approvals And Declarations

    CP10.241-60 24V, 200W, DC/DC C CP-Series ONVERTER 19. A PPROVALS AND ECLARATIONS EC Declaration of Conformity The CE mark indicates conformance with the - EMC directive and the - Low-voltage directive Railway applications - Electronic The manufacturer’s declaration indicate conformance with equipment used on rolling stock.
  • Page 19: Physical Dimensions And Weight

    CP10.241-60 24V, 200W, DC/DC C CP-Series ONVERTER 21. P HYSICAL IMENSIONS AND EIGHT Width 39mm 1.54’’ Height 124mm 4.88’’ Depth 117mm 4.61’’ The DIN-rail height must be added to the unit depth to calculate the total required installation depth. Weight 620g / 1.37lb DIN-Rail Use 35mm DIN-rails according to EN 60715 or EN 50022 with a height of 7.5 or 15mm.
  • Page 20: Accessories

    CP10.241-60 24V, 200W, DC/DC C CP-Series ONVERTER 22. A CCESSORIES 22.1. ZM4.WALL – W ANEL OUNT RACKET This bracket is used to mount the devices on a wall/panel without utilizing a DIN-Rail. The bracket can be mounted without detaching the DIN-rail brackets. Fig.
  • Page 21: Zm12.Side - Side Mounting Bracket

    CP10.241-60 24V, 200W, DC/DC C CP-Series ONVERTER 22.2. ZM12.SIDE - S OUNTING RACKET This bracket is used to mount the power supply sideways with or without utilizing a DIN-Rail. The two aluminum brackets and the black plastic slider of the unit have to be detached, so that the steel brackets can be mounted.
  • Page 22: Uf20.241 Buffer Module

    CP10.241-60 24V, 200W, DC/DC C CP-Series ONVERTER 22.3. UF20.241 B UFFER ODULE This buffer unit is a supplementary device for DC 24V power supplies. It delivers power to bridge typical mains failures or extends the hold-up time after turn-off of the Power Buffer input power.
  • Page 23: Application Notes

    CP10.241-60 24V, 200W, DC/DC C CP-Series ONVERTER 23. A PPLICATION OTES 23.1. P URRENT APABILITY The unit can deliver peak currents (up to several milliseconds) which are higher than the specified short term currents. This helps to start current demanding loads. Solenoids, contactors and pneumatic modules often have a steady state coil and a pick-up coil.
  • Page 24: Charging Of Batteries

    CP10.241-60 24V, 200W, DC/DC C CP-Series ONVERTER 23.2. C HARGING OF ATTERIES The DC/DC converter can be used to charge lead-acid or maintenance free batteries. (Two 12V batteries in series) Instructions for charging batteries: Set output voltage (measured at no load and at the battery end of the cable) very precisely to the end-of-charge voltage.
  • Page 25: Parallel Use For Redundancy

    CP10.241-60 24V, 200W, DC/DC C CP-Series ONVERTER 23.5. P ARALLEL SE FOR EDUNDANCY 1+1 Redundancy: DC/DC converters can be paralleled for redundancy to gain higher system availability. Redundant systems require a certain amount of extra power to support the load in case one DC/DC converter unit fails. The simplest way is to put two DC/DC converters in parallel.
  • Page 26: Use In A Tightly Sealed Enclosure

    CP10.241-60 24V, 200W, DC/DC C CP-Series ONVERTER 23.6. U SE IN A IGHTLY EALED NCLOSURE When the DC/DC converter is installed in a tightly sealed enclosure, the temperature inside the enclosure will be higher than outside. In such situations, the inside temperature defines the ambient temperature for the DC/DC converter.
  • Page 27: Mounting Orientations

    CP10.241-60 24V, 200W, DC/DC C CP-Series ONVERTER 23.7. M OUNTING RIENTATIONS Mounting orientations other than all terminals on the bottom require a reduction in continuous output power or a limitation in the maximum allowed ambient temperature. The amount of reduction influences the lifetime expectancy of the DC/DC converter.

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Cp10.241-60

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