Insinger GalleyMaster 135-LH-E Technical Manual page 33

Remove conveyor drive cover at the exit end. If needed
for hatch clearance, remove the conveyor drive sprocket
and shaft. See Figure 7-4.
Reassembly of machine.
Prepare for reassembly by replacing the gaskets be-
tween the machine sections. Apply a thin coating of
RTV Silicone Sealant to each side of the gasket. All bolt
holes should be aligned and visible through the gasket
holes.
Align the wash and rinse sections and bolt together.
Tighten the screws by alternating from one side of the
housing to the other.
Bolt the base frames together and reconnect the drain
line. When replacing the drive chains, make sure that
the chain with the drive lugs is on the rear track.
Reconnect the copper water tube on the top of the wash
section.
Replace the hot water piping between the booster heater
and the dishwasher. Reconnect the electrical wires and
conduit between the booster and the machine.
þ
NOTE:
The conveyor drive cover is replaced after the
machine is positioned and bolted to the deck.
Replace vent collars and power loader (8.2.2 and 8.2.3)
as required.
Continue with the following steps.
Mechanical and Piping.
Position the dishwasher and booster heater and install
deck plates per standard procedures.
Install the optional power unloader.
1. Position the unloader at the exit of the dishwasher.
Place the flange of the unloader table over the lip of the
dishwasher rinse tank. Install and tighten the screws
and nuts between the unloader and dishwasher housing.
GalleyMaster DOC Revision 2006
PART 6 INSTALLATION INSTRUCTIONS
2. Connect the drain line at the unions between the
unloader and the machine.
3. Install deck plates per standard procedures.
Bolt the legs of the dishwasher, booster heater, and op-
tional power unloader to the deck plates.
!
WARNING:
The dishwasher, booster heater, and
unloader must be securely bolted to deck
plates.
Connect a hot water supply line (140° F. minimum) to
the valve on the water inlet to the booster heater (1/2"
for steam booster, 3/4" for electric booster). Inlet water
pressure should not be less than 20 psig. with water
flowing, nor more than 125 psig static. Use unions in
the piping system to facilitate the replacement of individ-
ual components.
Connect a 1/2" hot water supply line (140° F. minimum)
to each manual fill valve on the top of the machine. Inlet
water pressure should not be more than 125 psig static.
Use unions in the piping system to facilitate the replace-
ment of individual components.
Connect a 2" pipe to the drain line below the machine.
DRAIN LINE MUST BE SUPPORTED.
Connect a 4" by 12" exhaust duct to the vent collar at
each end of the machine. Ducts should exhaust 200
scfm from the entrance and 500 scfm from the exit con-
nections.
Connect a 3/4" line to the drain fittings on the front and
back bottoms of each vent collar.
For steam heated machines, make the following connec-
tions:
1. 3/4" supply line to valve at wash tank steam inlet.
2. 3/8" condensate return line to the wash tank trap.
3. 3/4" supply line to valve at rinse tank steam inlet.
4. 3/8" condensate return line to the rinse tank trap.
5. 3/4" supply line to valve at booster steam inlet.
6. 3/8" condensate return line to the booster trap.
For machines with the optional power loader, connect a
drain line to the 1-1/2" sink drain on the bottom of the
loader.
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