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Table of Contents
Related Manuals for Insinger GS 302
Summary of Contents for Insinger GS 302
- Page 1 ® TECHNICAL MANUAL UNDERCOUNTER DISHMACHINE GS 302 Installation, Operation, and Maintenance Instructions Insinger Machine Company 6245 State Road Philadelphia, PA 19135-2996 800.344.4802 Fax 215.624.6966 www.insingermachine.com Undercounter DOC GS 302 1.0 05 www.insingermachine.com 800-344-4802...
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Page 2: Table Of Contents
Part 3 8-12 information available. Operating Instructions • Operating Procedures Each piece of equipment at Insinger is carefully • How a Dishwasher Works tested before shipment for proper operation. If the need for service should arise please contact your Part 4 13-14 local Authorized Insinger Service Company. -
Page 3: Part
PART 1 TECHNICAL INFORMATION ® Undercounter DOC GS 302 1.0 05 www.insingermachine.com 800-344-4802... -
Page 4: Technical Information
PART 1 TECHNICAL INFORMATION ® Undercounter DOC GS 302 1.0 05 www.insingermachine.com 800-344-4802... - Page 5 PART 1 TECHNICAL INFORMATION ® Undercounter DOC GS 302 1.0 05 www.insingermachine.com 800-344-4802...
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Page 6: Installation Instructions
GS 302 UNDERCOUNTER DISHWASHER INTRODUCTION Intended use Purpose The Insinger dishwasher GS 302 may only be used The purpose of this technical manual is to provide for cleaning plates, cups, dishes, cutlery and similar installation, operation, cleaning and maintenance restaurant ware and commercial catering. - Page 7 15 months from the date of corrosive detergents, acids, lye or other chemicals shipment from Insinger or 1 year (12 months) from used in the washing and or cleaning process. the date of installation or start-up that said Insinger...
- Page 8 (as set out in the instruction booklet). your copy of invoice or shipping document. Insinger is not responsible nor liable for any condi- This limited warranty shall be limited to the tions of erosion or corrosion caused by corrosive...
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Page 9: Installation And Connection
The washer is equipped with a drain pump. supply and to the fresh water and waste water systems), The maximum drain pump lift above floor is 24”. prior to testing the machine & installation. Undercounter DOC GS 302 1.0 05 www.insingermachine.com 800-344-4802... -
Page 10: Operating Instructions
Temperature display – Wash tank or parameter valve Function button – activates the special programs (10-13) Parameter index down Parameter valve down Parameter valve increase Parameter index increase Button area for special programs Undercounter DOC GS 302 1.0 05 www.insingermachine.com 800-344-4802... - Page 11 There is a risk of hot water spraying out of the machine. (The unit is equipped with a door safety switch, located behind the door.) CAUTION: Do not place anything on the open door. Undercounter DOC GS 302 1.0 05 www.insingermachine.com 800-344-4802...
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Page 12: On/Off Switch
Press On/Off switch (1), heating up this could cause the dosing pump to break down phase begins. due to crystallization. The program button (3) is lit red: the booster and tank are filling and heating up. Undercounter DOC GS 302 1.0 05 www.insingermachine.com 800-344-4802... - Page 13 :The first run of each day OR after the machine is drained will be delayed due to the manner in which the GS 302 is filled. The tank is filled in stages through the pressureless booster. The booster fills and heats the water.
- Page 14 The machine interior is finally flushed out with hot fresh water. The washer switches off automatically when the rinsing program is finished. The operating panel is no longer lit. Undercounter DOC GS 302 1.0 05 www.insingermachine.com 800-344-4802...
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Page 15: General Maintenance
FOR THE GS 302 WARNING: Remove the flat filter with the filter car- The GS 302 must be kept free of lime for proper operation. Lime will interfere with tridge and clean it under running water. normal function. Use a brush to remove any deposits inside the machine. - Page 16 The machine will rinse then drain. Refill machine. (Press button 3.) When complete the operating panel will no longer be lit. Open door add deliming agent directly into the tank. 12. Machine is ready for use. Undercounter DOC GS 302 1.0 05 www.insingermachine.com 800-344-4802...
- Page 17 Actuator backwards Display: value x Operating hours hours To select Out- Actuator forward put (A)/Input Display: value x Water consumption 10 litres Display: value x Switch on/off input or output Wash cycles cycles Undercounter DOC GS 302 1.0 05 www.insingermachine.com 800-344-4802...
- Page 18 Keep pressed P10 in display Press twice Keep pressed to ventilate unit Decrease dosage of rinse Value x 0,1 ml/ Increase dosage of rinse aid Button 3 glows To store altered value Undercounter DOC GS 302 1.0 05 www.insingermachine.com 800-344-4802...
- Page 19 Quantity restrictor (pressue boiler: 15L/pressureless boiler: 5L) 50 0,1 litre 0: No function 1: Countdown device installed Reset countdown device (set value 1 to reactivate) See “Combination of Buttons” Quantity of water for countdown device 1000L Undercounter DOC GS 302 1.0 05 www.insingermachine.com 800-344-4802...
- Page 20 3: boiler and tank heating is switched off 4: machine in stand by mode (option) Type of dosing unit for rinse aid 2: MP 28 1: ELT 10 Pressureless boiler is filled while final rinse (0: no/1: yes) Undercounter DOC GS 302 1.0 05 www.insingermachine.com 800-344-4802...
- Page 21 Input Tank temperature Boiler temperature Tank level Lack of detergent or rinse aid. Signal: DOS 1 or 0 Filling level of pressureless boiler EZEO 1 or 0 Door 1 (closed) 0 (open) Undercounter DOC GS 302 1.0 05 www.insingermachine.com 800-344-4802...
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Page 22: Troubleshooting
® TROUBLESHOOTING Work on the electrical equipment should only be Faults where it is not necessary to call Insinger. performed by service personnel. First disconnect You can rectify minor faults yourself following the the washer from the main power switch. Do not steps described in the table below. - Page 23 Displays Internal fault. Inform Insinger Service. Err 1 Machine Shuts Down and Displays Internal fault or water flow blocked. Inform Insinger Service and/or remove the blockage. Err 6 Machine Shuts Down and No Longer Displays Internal fault. Inform Insinger Service.
- Page 24 8 defective Shows tank minutes after level in mm, Drain pump drain cycle is Improper level will drop initiated— connection if pump is machine shuts operating Blocked Level sensor Blocked Undercounter DOC GS 302 1.0 05 www.insingermachine.com 800-344-4802...
- Page 25 Incoming water line blocked Tank fill not com- 1 or 0 (hear Fill time fault-wash tank plete within 60 Defective solenoid open and minutes allow water Defective rinse to enter) pump Undercounter DOC GS 302 1.0 05 www.insingermachine.com 800-344-4802...
- Page 26 Water level inc of 10mm/ Water pumped Defective sole- min detected w/closed so- out by drain noid lenoid valve pump Tank water level exceeds Drain pump acti- max after machine is vates turned off Undercounter DOC GS 302 1.0 05 www.insingermachine.com 800-344-4802...
- Page 27 PART 6 ELECTRICAL SCHEMATICS & REPLACEMENT PARTS ® Undercounter DOC GS 302 1.0 05 www.insingermachine.com 800-344-4802...
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Page 28: Replacement Parts
Solenoid valve flow restrictor 5l; 230-240V 50/60HZ RAST5 GS3106215 Solenoid valve flow restrictor 5l; 200-208V 50/60HZ RAST5 GS3106213 Solenoid valve filter GS3106186 Hose clip; D12-22 x 9 GS2802105 Reinforced hose WRC; DN13 x 3,5 GS4002029 5900 mm; meter item Undercounter DOC GS 302 1.0 05 www.insingermachine.com 800-344-4802... - Page 29 PART 6 ELECTRICAL SCHEMATICS & REPLACEMENT PARTS ® Undercounter DOC GS 302 1.0 05 www.insingermachine.com 800-344-4802...
- Page 30 O-ring; 24 x 3 GS2707066 13.2 Hose clip; D20-30 x 12 GS2802109 13.3 Hose clip; D10-16 x 9 GS2802307 13.4 Round cap; D11 x 20 GS3503029 Ball; D14, check valve 13.5 GS2801508 Undercounter DOC GS 302 1.0 05 www.insingermachine.com 800-344-4802...
- Page 31 PART 6 ELECTRICAL SCHEMATICS & REPLACEMENT PARTS ® Undercounter DOC GS 302 1.0 05 www.insingermachine.com 800-344-4802...
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Page 32: Wash Pump
Filter insert GS60003259 Tool for exchanging drain pot Cylinder head screw; M5 X 20:8,8 GS2009337 Serrated lock washer; A5,3 GS2202316 Washer; D3,3 X D10 X 1,0 GS2201305 Assembly device, complete GS60003450 o.P. Undercounter DOC GS 302 1.0 05 www.insingermachine.com 800-344-4802... - Page 33 PART 6 ELECTRICAL SCHEMATICS & REPLACEMENT PARTS ® Undercounter DOC GS 302 1.0 05 www.insingermachine.com 800-344-4802...
- Page 34 Hose clip; D47-67 X 12 GS2802115 Reducing hose; DN34 X DN48;90 GS460003025 Reinforced hose; DN13 X 3,5 GS4002002 460mm Hose clip; D14-24 X 9 GS2802108 T-hose socket; D13 GS2906508 Double hex ring spanner; SW61,5 GS60003376 Undercounter DOC GS 302 1.0 05 www.insingermachine.com 800-344-4802...
- Page 35 PART 6 ELECTRICAL SCHEMATICS & REPLACEMENT PARTS ® Undercounter DOC GS 302 1.0 05 www.insingermachine.com 800-344-4802...
- Page 36 Seal ring; D53,4 X D57,8 X 2,0 GS60003021 Sheet metal screw; ST 3,9 X 9,5 GS2020307 Hose clip; D32-52 X12 GS2802110 Revolving rinse arm spindle kit GS60003616 O-ring; 10 X 2,5 GS2707030 Double hex ring spanner; WS61,5 GS60003376 Undercounter DOC GS 302 1.0 05 www.insingermachine.com 800-344-4802...
- Page 37 PART 6 ELECTRICAL SCHEMATICS ® & REPLACEMENT PARTS Undercounter DOC GS 302 1.0 05 www.insingermachine.com 800-344-4802...
- Page 38 GS60002917 Hexagonal nut; M5 GS2101203 Heater with fuse; 2.6kW; 1 X 220-240V GS60003605 Heater with fuse; 2.6kW; 1 x 208V GS60003607 16.1 O-ring blue; 46 X 6,0 GS2707071 16.2 Appliance terminal GS3109227 Undercounter DOC GS 302 1.0 05 www.insingermachine.com 800-344-4802...
- Page 39 PART 6 ELECTRICAL SCHEMATICS & REPLACEMENT PARTS ® Undercounter DOC GS 302 1.0 05 www.insingermachine.com 800-344-4802...
- Page 40 Elbow; 1,0 X 43 X 100 GS60003633 Handle kit GS60003650 Countersunk screw; M4 X 10 GS2012312 Magnetic switch; 25,5 X D5,75; 2250 LG GS3124240 PT screw; KB 60 X12 GS2017308 Macro-module plug; Rast5 GS3112094 Undercounter DOC GS 302 1.0 05 www.insingermachine.com 800-344-4802...
- Page 41 PART 6 ELECTRICAL SCHEMATICS & REPLACEMENT PARTS ® Undercounter DOC GS 302 1.0 05 www.insingermachine.com 800-344-4802...
- Page 42 Self-locking nut with serrated surface; M5 GS2101310 Runner; 20 X 28,5 X 40 GS80002913 Pad “Operating Panel”; 0,175 X 50 X 180 GS3124223 O.P. Set of vapor protectors, cpl. GS80002865 Additional equipment Undercounter DOC GS 302 1.0 05 www.insingermachine.com 800-344-4802...
- Page 43 PART 6 ELECTRICAL SCHEMATICS & REPLACEMENT PARTS ® Undercounter DOC GS 302 1.0 05 www.insingermachine.com 800-344-4802...
- Page 44 GS60003410 Lock washer; D6 GS2310305 Wedge; 16,87 X 25,5 X 72 GS80002921 Bolt; D10 X 34; D7 GS80002962 Rack carrier GS80002914 O.P. Silicone adhesive Elastosil E43; 90 ML GS3403012 For door seals Undercounter DOC GS 302 1.0 05 www.insingermachine.com 800-344-4802...
- Page 45 PART 6 ELECTRICAL SCHEMATICS & REPLACEMENT PARTS ® Undercounter DOC GS 302 1.0 05 www.insingermachine.com 800-344-4802...
- Page 46 Tank thermal sensor with cable GS3125050 With heat conducting film Level sensor , electronic; 12V; 7MA; 80 X 20 MM GS3113164 Pressure independent boiler Hexagonal nut; M5 GS2101312 Support for operating panel GS60003350 Undercounter DOC GS 302 1.0 05 www.insingermachine.com 800-344-4802...
- Page 47 Hexagonal nut; M5 GS2101203 O-ring; 46 X 6,0 GS2707015 Heater with fuse; 2.5kW; 1 X 220-240V GS3103214 Heating element 2.6kW plus fuse; 1 X 200-208V GS3103215 O.P. Cable buse; 5 X 0,34QMM GS60003174 Undercounter DOC GS 302 1.0 05 www.insingermachine.com 800-344-4802...