Insinger RL-30 Technical Manual
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Insinger RL-30 Technical Manual

Undercounter dishmachine installation, operation, and maintenance instructions
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TECHNICAL MANUAL
UNDERCOUNTER DISHMACHINE
RL-30
Installation, Operation, and Maintenance Instructions
Insinger Machine Company
6245 State Road
Philadelphia, PA 19135-2996
800.344.4802
Fax 215.624.6966
www.insingermachine.com
Undercounter DOC RL-30 1.0 06
www.insingermachine.com 800-344-4802

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  • Page 1 ® TECHNICAL MANUAL UNDERCOUNTER DISHMACHINE RL-30 Installation, Operation, and Maintenance Instructions Insinger Machine Company 6245 State Road Philadelphia, PA 19135-2996 800.344.4802 Fax 215.624.6966 www.insingermachine.com Undercounter DOC RL-30 1.0 06 www.insingermachine.com 800-344-4802...
  • Page 2 Part 3 10-12 information available. Operating Instructions Operating Procedures Each piece of equipment at Insinger is carefully tested before shipment for proper operation. If the need for service should arise please contact your Part 4 local Authorized Insinger Service Company.
  • Page 3 PART 1 TECHNICAL INFORMATION ® Undercounter DOC RL-30 1.0 06 www.insingermachine.com 800-344-4802...
  • Page 4 PART 1 TECHNICAL INFORMATION ® Undercounter DOC RL-30 1.0 06 www.insingermachine.com 800-344-4802...
  • Page 5 PART 1 TECHNICAL INFORMATION ® Undercounter DOC RL-30 1.0 06 www.insingermachine.com 800-344-4802...

  • Page 6: Intended Use

    RL-30 UNDERCOUNTER DISHWASHER INTRODUCTION Intended use Purpose The Insinger dishwasher RL-30 may only be used The purpose of this technical manual is to provide for cleaning plates, cups, dishes, cutlery and similar installation, operation, cleaning and maintenance restaurant ware and commercial catering.
  • Page 7 15 months from the date of corrosive detergents, acids, lye or other chemicals shipment from Insinger or 1 year (12 months) from used in the washing and or cleaning process. the date of installation or start-up that said Insinger...
  • Page 8 (as set out in the instruction booklet). your copy of invoice or shipping document. Insinger is not responsible nor liable for any condi- This limited warranty shall be limited to the tions of erosion or corrosion caused by corrosive...

  • Page 9: Installation And Connection

    & in- The washer is equipped with a drain pump. stallation. Make sure incoming water line is flushed The maximum drain pump lift above floor is 30”. of debris before connecting to unit. Undercounter DOC RL-30 1.0 06 www.insingermachine.com 800-344-4802...

  • Page 10: Operating Instructions

    D1 cam 3 (initiates solenoid Y1) (The unit is Simultaneously Drain cycle (0-1 min) D1 cam 3 (initiates timer KA5) equipped with a door safety Dwell (~3 sec) switch, located behind the door.) Cam timer stops Undercounter DOC RL-30 1.0 06 www.insingermachine.com 800-344-4802...
  • Page 11 To override the this could cause the dosing pump to break down “TempGuard™” feature activate relay KA2 by due to crystallization. rotating the orange lever. Located on relay. Undercounter DOC RL-30 1.0 06 www.insingermachine.com 800-344-4802...

  • Page 12: Chemical Connections

    Priming the system: Chemical Connections: The detergent pump is self priming and runs dur- The RL-30 is supplied with integral detergent and ing the rinse/fill cycle. The amount of detergent rinse additive pumps and the chemical hoses are dispensed is controlled by the speed of the peri- located on the side of the dishmachine.

  • Page 13: Daily Cleaning

    With a clean dry cloth wipe out the inside WARNING: chamber of the dishmachine. The RL-30 must be kept free of lime for Reinsert the O flow, scrap filter and wash proper operation. Lime will interfere with pipes.

  • Page 14: Troubleshooting

    PART 5 TROUBLE SHOOTING ® TROUBLESHOOTING Faults where it is not necessary to call Insinger. Work on the electrical equipment should only be performed by service personnel. First disconnect You can rectify minor faults yourself following the the washer from the main power switch. Do not steps described in the table below.
  • Page 15 PART 6 ELECTRICAL SCHEMATICS & REPLACEMENT PARTS ® For Units Before Serial Number 779.172 Undercounter DOC RL-30 1.0 06 www.insingermachine.com 800-344-4802...
  • Page 16 PART 6 ELECTRICAL SCHEMATICS & REPLACEMENT PARTS ® For Units After Serial Number 779.172 Undercounter DOC RL-30 1.0 06 www.insingermachine.com 800-344-4802...
  • Page 17 PART 6 ELECTRICAL SCHEMATICS & REPLACEMENT PARTS ® Undercounter DOC RL-30 1.0 06 www.insingermachine.com 800-344-4802...
  • Page 18 PART 6 ELECTRICAL SCHEMATICS & REPLACEMENT PARTS ® Undercounter DOC RL-30 1.0 06 www.insingermachine.com 800-344-4802...
  • Page 19 PART 6 ELECTRICAL SCHEMATICS & REPLACEMENT PARTS ® For Units Before Serial Number 779.172 Undercounter DOC RL-30 1.0 06 www.insingermachine.com 800-344-4802...
  • Page 20 PART 6 ELECTRICAL SCHEMATICS & REPLACEMENT PARTS ® For Units After Serial Number 779.172 Undercounter DOC RL-30 1.0 06 www.insingermachine.com 800-344-4802...
  • Page 21 PART 6 ELECTRICAL SCHEMATICS & REPLACEMENT PARTS ® Undercounter DOC RL-30 1.0 06 www.insingermachine.com 800-344-4802...

  • Page 22: Replacement Parts

    WASH PUMP. DRAIN PUMP. BOOSTER HEATER. TANK HEATER. ON / OFF SWITCH. DRAIN PUMP PUSH BUTTON. START CYLE PUSH BUTTON. DELIME PUSH BUTTON. FILL / RINSE SOLENOID VALVE. RINSE AID DISPENSER. DETERGENT DISPENSER. Undercounter DOC RL-30 1.0 06 www.insingermachine.com 800-344-4802...
  • Page 23 PART 6 ELECTRICAL SCHEMATICS & REPLACEMENT PARTS ® Undercounter DOC RL-30 1.0 06 www.insingermachine.com 800-344-4802...
  • Page 24 Stainless steel screw 4,2x16 * DIN 7983 RL1515069 Anular washer 8 m/m RL1599006 Threaded cap RL1522200 Thermometer 0 – 105 °C / 20 - 220 °F RL2028018 Pressure gauge 0 – 100 PSI RL1026118 Tank thermometer fitting RL0834118 Undercounter DOC RL-30 1.0 06 www.insingermachine.com 800-344-4802...
  • Page 25 Door andel (left) RL0510119 Door brace guide RL4038019 Left door hinge RL0805119 O ring 7x3x13 RL2514010 Hinge support RL5519120 Right door hinge RL0805120 Magnet RL2019120 Hexagonal nut RL1521219 Screw RL1515619 Door magnetic micro switch RL2019122 Undercounter DOC RL-30 1.0 06 www.insingermachine.com 800-344-4802...
  • Page 26 Hose clip 12-22 RL2501008 PVC 6x9 length 800 mm. RL1010210 Hose 6x12 length 450 mm. RL1010220 Hose ø 12mm length 810 mm. RL1012012 Pressure gauge tube RL1010025 ¾ connection for pressure gauge RL1014018 Undercounter DOC RL-30 1.0 06 www.insingermachine.com 800-344-4802...
  • Page 27 O-ring RL2510325 Hose elbow (pump-collector) GS-18/19 RL1008019 Hose clip 40/60 RL2501090 Hose RL1012110 Heating element 2400W. – 208V. RL2001405 O-ring RL2514180 Clamping plate RL5537004 Complete wash pump 208-240 V. 1Ph 60Hz. (1HP) RL2011121 Undercounter DOC RL-30 1.0 06 www.insingermachine.com 800-344-4802...
  • Page 28 Coger wash manifold RL4035051 Pump hose piece RL1012110 Pump type 4219C2160 208 – 240V. 1PH 60Hz. RL2011121 Complete wash manifold(with ref. 2, 3, 4, 5 y 6 ) RL8040051 Rubber ring RL2514142 Manifold cap RL4030002 Undercounter DOC RL-30 1.0 06 www.insingermachine.com 800-344-4802...
  • Page 29 Locking nut + o-ring 28x33x2 RL4050119 O-ring 28x33x2 RL2514090 Wash arm complete RL8040119 Propeller for nozzle RL4032119 Nozzle 5mm (white color) RL4032122 Guide support for wash arm RL4080183 Wash arm (without 5 and 6) RL4028119 Undercounter DOC RL-30 1.0 06 www.insingermachine.com 800-344-4802...
  • Page 30 Nut M-6 l for pump shaft RL1541016 Impeller for pump 60 Hz. RL4042318 Seating ring / motor shaft seal RL2041118 Wash pump RL4037118 Fan cover RL0842121 Complete wash puma (208-240, 1PH, 60 HZ, 1 HP) RL2011121 Undercounter DOC RL-30 1.0 06 www.insingermachine.com 800-344-4802...
  • Page 31 Hose clip 9,5-10 mm. RL2501003 Air chamber RL4055001 Plastic revolving arm bush (white) RL4047002 Revolving arm end screw RL1515609 Flat set nozzle RL0841040 Fastening screw for revolving arm RL1515608 Rinse hose fitting RL1014019 Undercounter DOC RL-30 1.0 06 www.insingermachine.com 800-344-4802...
  • Page 32 09 BOILER RL-30 Pos. Designation Part no. Boiler RL0502020 O-ring RL2514180 Heating element single phase 2,6-3,45KW. / 208-240V. RL2001402 Clamping plate RL5537005 Heating element cap RL1420090 Thermostat fixing RL0712001 Boiler with heating element RL1405118 Undercounter DOC RL-30 1.0 06 www.insingermachine.com 800-344-4802...
  • Page 33 Frontal panel embellish cover left side RL4032507 Switch DELIME RL2002051 Temperature pilot lamp RL2014032 Wash cycle push button RL2003049 On-off switch RL2002048 Drain pump push button RL2003046 Frontal panel embellish cover right side RL4032508 Undercounter DOC RL-30 1.0 06 www.insingermachine.com 800-344-4802...
  • Page 34 Feed relay base. RL2054084 End dock E-1030002.26 RL2051085 Timing device 8 A/ 250V. 50-60 Hz. RL2054101 Timer 230V. 50-60 Hz. RL2005055 Level switch RL2007011 Feed relay 230V. 50-60 Hz . 4NANC 12A. 250V. RL2054083 Undercounter DOC RL-30 1.0 06 www.insingermachine.com 800-344-4802...
  • Page 35 Feed relay 230V. 50-60 Hz. RLX2A 12A. 250V. RL2054010 Clip for fixing relay RL2054085 Hose elbow RL1008034 Hose clip 25-40 RL2501048 Drain pump 200-240 V 50-60 Hz. RL2030018 RL1010292 Drain hose 20 L=1530 mm. Undercounter DOC RL-30 1.0 06 www.insingermachine.com 800-344-4802...
  • Page 36 PART 6 ELECTRICAL SCHEMATICS & REPLACEMENT PARTS ® 13 ELECTRICAL SYSTEM RL-30 Pos. Designation Part no. Single phase electric installation 2026118 Single phase electric current input 2026119 Undercounter DOC RL-30 1.0 06 www.insingermachine.com 800-344-4802...
  • Page 37 PART 6 ELECTRICAL SCHEMATICS & REPLACEMENT PARTS ® 14 ENTRANCE AND EXIT WATER HOSE RL-30 Pos. Designation Part no. Drain hose empty pump RL1010292 Drain elbow hose GS-18* RL-30 RL1010294 Drain hose GS-18* RL-30 RL1010291 Inlet water hose ¾ temperatura esp.
  • Page 38 ® Insinger Machine Company 6245 State Road Philadelphia, PA 19135-2996 800.344.4802 Fax 215.624.6966 www.insingermachine.com www.insingermachine.com 800-344-4802 Undercounter DOC RL-30 1.0 06...

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