Insinger RL-30 Technical Manual
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Insinger RL-30 Technical Manual

Undercounter dishwasher installation, operation and maintenance instructions
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TECHNICAL MANUAL
Undercounter Dishwasher
RL-30
Installation, Operation and Maintenance Instructions
Insinger Machine Company
6245 State Road
Philadelphia, PA 19135-2996
800-344-4802
Fax 215-624-6966
www.insingermachine.com

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  • Page 1 ® TECHNICAL MANUAL Undercounter Dishwasher RL-30 Installation, Operation and Maintenance Instructions Insinger Machine Company 6245 State Road Philadelphia, PA 19135-2996 800-344-4802 Fax 215-624-6966 www.insingermachine.com...
  • Page 2 When referring to this equipment please have this Part 3 9-11 information available. Operating Instructions Each piece of equipment at Insinger is carefully Part 4 tested before shipment for proper operation. If the Cleaning/General Maintenance need for service should arise please contact your local Authorized Insinger Service Company.
  • Page 3  OPTIONS Additional plastic 20" x 20" rack  Drain quench system  6" stand  17" stand  6245 State Road • Philadelphia, PA 19135 • PH: 800-344-4802 • FX: 215-624-6966 • www.insingermachine.com RL-30 Undercounter DOC 6_2010 www.insingermachine.com 800-344-4802...
  • Page 4 18-20 Note: Due to product improvement we reserve the right to change information and specifi cations without notice. 6245 State Road • Philadelphia, PA 19135 • PH: 800-344-4802 • FX: 215-624-6966 • www.insingermachine.com 6_2010 RL-30 Undercounter DOC 6_2010 www.insingermachine.com 800-344-4802...
  • Page 5 PART 1 TECHNICAL INFORMATION ® RL-30 Undercounter DOC 6_2010 www.insingermachine.com 800-344-4802...

  • Page 6: Intended Use

    ® PART 1 TECHNICAL INFORMATION RL-30 UNDERCOUNTER DISHWASHER Intended use The Insinger RL-30 may only be used for cleaning INTRODUCTION plates, cups, dishes, cutlery and similar restaurant ware and commercial catering. Purpose Any change in design or use of the dishwasher car-...
  • Page 7 15 months from the date is not responsible nor liable for any conditions of shipment from Insinger or 1 year (12 months) of erosion or corrosion caused by corrosive from the date of installation or start-up that said...
  • Page 8 Insinger product shall be free from defects in or service, or failure to perform normal and routine material and workmanship.

  • Page 9: Installation And Connection

    • PRV should be set to supply 20 psi flow pressure. • The washer is equipped with a drain pump. The maximum drain pump lift above floor is 24”. RL-30 Undercounter DOC 6_2010 www.insingermachine.com 800-344-4802...

  • Page 10: Operating Instructions

    Rinse Cycle (~11 sec) D1 cam 3 (initiates solenoid Y1) located behind the Drain cycle (0-1 min) D1 cam 3 door.) (initiates timer KA5) Dwell (~3 sec) Cam timer stops RL-30 Undercounter DOC 6_2010 www.insingermachine.com 800-344-4802...
  • Page 11 Rinse heater (R1) and wash heater (R2) are never on at the same time. To override the “TempGuard™” feature activate relay KA2 by rotating the orange lever. Located on relay. RL-30 Undercounter DOC 6_2010 www.insingermachine.com 800-344-4802...

  • Page 12: Chemical Connections

    Chemical Connections: Priming the system: • The detergent pump is self priming and runs The RL-30 is supplied with integral detergent and during the rinse/fill cycle. The amount of deter- rinse additive pumps and the chemical hoses are gent dispensed is controlled by the speed of the located on the side of the dishmachine.
  • Page 13 • Remove cylindrical scrap filter & rinse with fresh water until any debris is removed. The RL-30 must be kept free of lime for proper operation. Lime will interfere with • With a clean dry cloth wipe out the inside normal function.

  • Page 14: Troubleshooting

    ® PART 5 TROUBLESHOOTING TROUBLESHOOTING Faults where it is not necessary to call Insinger. Work on the electrical equipment should only be performed by service personnel. First disconnect the You can rectify minor faults yourself following the washer from the main power switch. Do not switch steps described in the table below.
  • Page 15 PART 6 ELECTRICAL SCHEMATICS ® & REPLACEMENT PARTS RL-30 Undercounter DOC 6_2010 www.insingermachine.com 800-344-4802...
  • Page 16 PART 6 ELECTRICAL SCHEMATICS ® & REPLACEMENT PARTS RL-30 Undercounter DOC 6_2010 www.insingermachine.com 800-344-4802...
  • Page 17 PART 6 ELECTRICAL SCHEMATICS & REPLACEMENT PARTS ® 10 CONTROL PANEL RL-30 Undercounter DOC RL-30 1.0 06 www.insingermachine.com 800-344-4802...

  • Page 18: Replacement Parts

    PART 6 ELECTRICAL SCHEMATICS & REPLACEMENT PARTS ® .1 to 1 MIN (REGULATE APPOX. 30 SECONDS) RL-30 Undercounter DOC 6_2010 www.insingermachine.com 800-344-4802...
  • Page 19 PART 6 ELECTRICAL SCHEMATICS ® & REPLACEMENT PARTS See SK-4987 for unit wiring RL-30 Undercounter DOC 6_2010 www.insingermachine.com 800-344-4802...
  • Page 20 PART 6 ELECTRICAL SCHEMATICS ® & REPLACEMENT PARTS RL-30 Undercounter DOC 6_2010 www.insingermachine.com 800-344-4802...
  • Page 21 PART 6 ELECTRICAL SCHEMATICS & REPLACEMENT PARTS ® For Units After Serial Number 779.172 RL-30 Undercounter DOC 6_2010 www.insingermachine.com 800-344-4802...
  • Page 22 PART 6 ELECTRICAL SCHEMATICS ® & REPLACEMENT PARTS For Units After Serial Number 87.768 RL-30 Undercounter DOC 6_2010 www.insingermachine.com 800-344-4802...
  • Page 23 PART 6 ELECTRICAL SCHEMATICS & REPLACEMENT PARTS ® RL-30 Undercounter DOC 6_2010 www.insingermachine.com 800-344-4802...
  • Page 24 PART 6 ELECTRICAL SCHEMATICS ® & REPLACEMENT PARTS Wiring Diagram Index RL-30 BOILER THERMOSTAT TANK THERMOSTAT PRESSURE SWITCH LEVEL CONTROL. MAGNETIC DOOR MICRO SWITCH. BOOSTER SAFETY THERMOSTAT. TANK SAFETY THERMOSTAT. TEMP-GUARD THERMOSTAT WASH PUMP CONDENSER. TIMER. 2 Minutes. FUSE 6,3 Amp.
  • Page 25 PART 6 ELECTRICAL SCHEMATICS ® & REPLACEMENT PARTS RL-30 Undercounter DOC 6_2010 www.insingermachine.com 800-344-4802...
  • Page 26 PART 6 ELECTRICAL SCHEMATICS & REPLACEMENT PARTS ® 01 PANELS AND CONTAINER 11 12 13 14 15 16 Pos. Designation Part no. Big left panel RL-30 RL0516222 Strait left panel RL-30 RL0516224 Cover plate RL-30 RL0503121 Housing RL-30 RL0501120 Front panel RL-30...
  • Page 27 Door andel (left) RL0510119 Door brace guide RL4038019 Left door hinge RL0805119 O ring 7x3x13 RL2514010 Hinge support RL5519120 Right door hinge RL0805120 Magnet RL2019120 Hexagonal nut RL1521219 Screw RL1515619 Door magnetic micro switch RL2019122 RL-30 Undercounter DOC 6_2010 www.insingermachine.com 800-344-4802...
  • Page 28 D3198 PVC 6x9 length 800 mm.(detergent) D3202 + D3059 Hose 6x12 length 450 mm. (rinse) D3200 Hose ø 12mm length 810 mm. (water) D3199 Pressure gauge tube RL1010025 ¾ connection for pressure gauge RL1014018 RL-30 Undercounter DOC 6_2010 www.insingermachine.com 800-344-4802...
  • Page 29 PART 6 ELECTRICAL SCHEMATICS & REPLACEMENT PARTS ® 04 WASHING ZONE RL-30 Pos. Designation Part no. Stand pipe overflow (open) RL1016118 Metal filter GS-18/19 RL0522119 Complete drain collector GS-18/19 RL1009257 O-ring RL2510325 Hose elbow (pump-collector) GS-18/19 RL1008019 Hose clip 40/60...
  • Page 30 PART 6 ELECTRICAL SCHEMATICS & REPLACEMENT PARTS ® 05 WASH DISTRIBUTOR RL-30 Pos. Designation Part no. Complete wash arm RL8040119 Lateral part manifold RL4035070 Hose piece Ø50 L=140 mm. RL1012514 Complete wash manifold sup. (with ref. 1,2,3,5,10) RL4035075 Hose piece Ø48 L=365 mm.
  • Page 31 PART 6 ELECTRICAL SCHEMATICS & REPLACEMENT PARTS ® 06 WASH ARM RL-30 1 2 3 Pos. Designation Part no. Lock ring RL4050120 Locking nut + o-ring 28x33x2 RL4050119 O-ring 28x33x2 RL2514090 Wash arm complete RL8040119 Propeller for nozzle RL4032119 Nozzle 5mm (white color)
  • Page 32 PART 6 ELECTRICAL SCHEMATICS & REPLACEMENT PARTS ® 07 WASHING PUMP RL-30 Pos. Designation Part no. Pump housing RL4032118 O-ring RL2516118 Nut M-6 l for pump shaft RL1541016 Impeller for pump 60 Hz. RL4042318 Seating ring / motor shaft seal...
  • Page 33 Hose clip 9,5-10 mm. RL2501003 Air chamber RL4055001 Plastic revolving arm bush (white) RL4047002 Revolving arm end screw RL1515609 Flat set nozzle RL0841040 Fastening screw for revolving arm RL1515608 Rinse hose fitting RL1014019 Undercounter DOC RL-30 1.0 06 www.insingermachine.com 800-344-4802...
  • Page 34 PART 6 ELECTRICAL SCHEMATICS & REPLACEMENT PARTS ® 10 CONTROL PANEL RL-30 Pos. Designation Part no. RL-30 RL1420228 Complete control panel GS-18 RL-30 RL0504028 Control panel GS-18 Pilot lamps frame RL4030019 Frontal panel embellish cover left side RL4032507 Switch DELIME...
  • Page 35 & REPLACEMENT PARTS ® 10 CONTROL PANEL RL-30 FOR UNITS AFTER SERIAL #87768 Pos. Designation Part no. Complete control panel RL-30 570 x 105 mm RL1420237 Control panel RL-30 570 x 105 mm RL0504037 Pilot lamps frame RL4030019 4 Insing er label...
  • Page 36 09 BOILER RL-30 Pos. Designation Part no. Thermostat fixing RL0712001 Boiler RL0502025 O-ring RL2514180 Heating element single phase 2,6-3,45KW. / 208-240V. RL2001402 Clamping plate RL5537005 Heating element cap RL1420090 Boiler with heating element RL1405119 RL-30 Undercounter DOC 6_2010 www.insingermachine.com 800-344-4802...
  • Page 37 RL2054101 Timer 230V. 50-60 Hz. RL2005056 Level switch RL2007011 Feed relay 230V. 50-60 Hz . 4NANC 12A. 250V. RL2054083 Door magnetic micro switch RL2109122 Bag fuses spare part (x2) RL2021003 Wiring diagram RL6016220 Undercounter DOC RL-30 1.0 06 www.insingermachine.com 800-344-4802...
  • Page 38 PART 6 ELECTRICAL SCHEMATICS & REPLACEMENT PARTS ® 12 DRAIN PUMP RL-30 Pos. Designation Part no. Feed relay base RL2054084 Feed relay 230V. 50-60 Hz. RLX2A 12A. 250V. RL2054010 Clip for fixing relay RL2054085 Hose elbow RL1008034 Hose clip 25-40 RL2501048 Drain pump 200-240 V 50-60 Hz.
  • Page 39 PART 6 ELECTRICAL SCHEMATICS & REPLACEMENT PARTS ® 13 ELECTRICAL SYSTEM RL-30 Pos. Designation Part no. Single phase electric installation 2026118 Single phase electric current input 2026119 RL-30 Undercounter DOC 6_2010 www.insingermachine.com 800-344-4802...
  • Page 40 PART 6 ELECTRICAL SCHEMATICS & REPLACEMENT PARTS ® 14 ENTRANCE AND EXIT WATER HOSE RL-30 Pos. Designation Part no. Drain hose empty pump NOT USED Drain elbow hose GS-18* RL-30 RL1010294 Drain hose GS-18* RL-30 RL1010291 Inlet water hose ¾ temperatura esp.
  • Page 41 PART 6 ELECTRICAL SCHEMATICS ® & REPLACEMENT PARTS RL-30 Undercounter DOC 6_2010 www.insingermachine.com 800-344-4802...
  • Page 42 PART 6 ELECTRICAL SCHEMATICS ® & REPLACEMENT PARTS RL-30 Undercounter DOC 6_2010 www.insingermachine.com 800-344-4802...
  • Page 43 PART 6 ELECTRICAL SCHEMATICS ® & REPLACEMENT PARTS RL-30 Undercounter DOC 6_2010 www.insingermachine.com 800-344-4802...
  • Page 44 PART 6 ELECTRICAL SCHEMATICS & REPLACEMENT PARTS ® 11 Pressure Regulator Water Inlet RL-30 Pos. Designation Part no. Pressure regulator wáter inlet RL1009220 RL-30 Undercounter DOC 6_2010 www.insingermachine.com 800-344-4802...
  • Page 45 ® Insinger Machine Company 6245 State Road Philadelphia, PA 19135-2996 800-344-4802 Fax 215-624-6966 www.insingermachine.com...

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