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Insinger speeder series Technical Manual
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Insinger speeder series Technical Manual

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TECHNICAL MANUAL
FOR
DISHWASHING
MACHINE
MODELS
SPEEDER SERIES
SUPER SERIES

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Summary of Contents for Insinger speeder series

  • Page 1 TECHNICAL MANUAL DISHWASHING MACHINE MODELS SPEEDER SERIES SUPER SERIES...
  • Page 2 RACK CONVEYOR DISHMACHINES SPEEDER AND SUPER SERIES Table of Contents Part 1 - Technical Information * Introduction * Catalogue Cut-sheet and Installation Drawing * Warranty Part 2 - Installation and Operation Instructions * Section A, Installation Instructions * Section B, Operation and Cleaning Instructions Part 3 - Maintenance and Repair Procedures * Section A, Maintenance and Repair Procedures * Basic Service Guide...

  • Page 3: Standard Equipment

    Super 106-2 AUTOMATIC THREE TANK RACK CONVEYOR DISHWASHER OPTIONAL ACCESSORY DESIGN 800/344-4802 EQUIPMENT • In-Line Thermometer for Final Rinse Automatic Conveyor, rack type three Stainless steel steam coil tank heat tank dishwasher with recirculating wash, • Vacuum Breaker Pressure Reduction Valve and Line prewash and rinse and fresh water final •...
  • Page 4 Note: For all rough in connections See Installation and Layout Detail Drawing. SPECIFICATIONS: CONSTRUCTION—Hood and tank constructed of 16 gauge 18-8 type 304 S/S. Hood unit of all welded seamless construction. S/S frame and legs. All internal castings are non-corrosive nickel alloy, bronze or S/S investment. DOORS—Three extra large die formed 18-8 type 304 S/S front inspection doors riding in all S/S channels.
  • Page 7 Item # ________ 100 Years of Service____ Insinger Speeder 64 AUTOMATIC DOUBLE TANK RACK CONVEYOR DISHWASHER DESIGN Automatic Conveyor, rack type double tank dishwasher with recirculating wash, rinse and fresh water final rinse. Capacity is 277- 20" x 20° racks per hour, or 6925 dishes per hour with a conveyor speed of 7.6 ft.
  • Page 8 Insinger 100 Years of Service Speeder 64 See Installation and Layout Detail Drawing. Note: For all rough in connections SPECIFICATIONS CONSTRUCTION—Hood and tank constructed of 16 gauge 18-8 type 304 S/S. Hood unit of all welded seamless construction. S/S frame and legs.
  • Page 13 100 Years of Service Insinger Speeder 86-3 AUTOMATIC THREE TANK RACK CONVEYOR DISHWASHER DESIGN Automatic Conveyor, rack type three tank dishwasher with recirculating wash, prewash and rinse and fresh water final rinse. Capacity is 277-20" x 20' racks per hour, or 6925 dishes per hour with a conveyor speed of 7.6 ft.
  • Page 14 Insinqer 100 Years of Service Speeder 86-3 See Installation and Layout Detail Drawing Note: For all rough in connections SPECIFICATIONS CONSTRUCTION—Hood and tank constructed of 16 gauge 18-8 type 304 S/S. Hood unit of all welded seamless construction. S/S frame and legs.

  • Page 17: Electrical Connections

    RACK CONVEYOR DISHMACHINES INSTALLATION INSTRUCTIONS Part 2, Section A A.1 PLACEMENT A.1.1 Carefully uncrate machine. Take caution to not damage components which may be mounted on the top or sides of the machine. A.1.2 Set unit in place and adjust the feet to level the machine. A.1.3 Fasten the tables to the load and unload side of the machine.
  • Page 18 RACK CONVEYOR DISHMACHINES INSTALLATION INSTRUCTIONS Part 2, Section A A.3. MECHANICAL CONNECTIONS, cont'd A.3.3 Connect the drain lines. A.3.4 If an electric booster is provided a 140° water connection is necessary. If a steam booster a 140° water connection is necessary as well as a condensate line. NOTE Drain lines must be as specified on installation drawings.
  • Page 19 RACK CONVEYOR DISHMACHlNES INSTALLATION INSTRUCTIONS Part 2, Section A A.5 Chemicals, cont'd CAUTION When connecting on the 24 VAC control voltage side of the transformer, total load must not exceed 50VA. A.5.3 The detergent density probe should be located in a convenient place in the wash tank.
  • Page 20 Part 2, Section B Insinger dishmachines are user-friendly, making them the easiest dishwashers on the market to operate and maintain. By following these easy operating and general cleaning procedures your Insinger dishwasher will give you years of trouble free service. B.1 Operation Instructions B.1.1 Ensure drain overflow tube is in place Close all tank drain valves.
  • Page 21 RACK CONVEYOR DISHMACHINES OPERATION and CLEANING INSTRUCTIONS Part 2, SECTION B B.1 Operation Instructions, cont'd B.1.10 Slide the rack into the dishmachine, the conveyor will pass the rack through the various machine cycles. Upon entering the final rinse section of the machine the rack will engage the final rinse actuator allowing the 180°...
  • Page 22 RACK CONVEYOR DISHMACHINES OPERATION and CLEANING INSTRUCTIONS Part 2, Section B B.2 Cleaning Procedures, Daily cont'd IMPORTANT Level floats must be cleaned dally. Build-up of grease and dirt will cause faulty operation of tank fill and heating-system B.2.7 Clean curtains. When curtains are beyond cleaning or torn they should be replaced. B.2.8 Final rinse nozzles should be cleaned of matter clogging the jet spray.

  • Page 23: Maintenance Procedures

    RACK CONVEYOR DISHMACHINES MAINTENANCE and REPAIR PROCEDURES Part 3, Section A Following is a basic guide for the repair and replacement of common dishwasher parts. Refer to the Basic Service Guide for troubleshooting tips. A.1 MAINTENANCE A.1.1 Daily - Refer to the operation and cleaning instructions provided in this manual for daily cleaning procedures.
  • Page 24 RACK CONVEYOR DISHMACHINES MAINTENANCE and REPAIR PROCEDURES Part 3, Section A A.2.2 Line Strainer Disassembly A.2.2.1 Shut off water or steam supply. A.2.2.2 Remove large hex nut on bottom of strainer body. A.2.2.3 Remove strainer screen. Inspect and clean or replace as necessary. A.2.2.4 Reassemble in reverse of disassembly.
  • Page 25 RACK CONVEYOR DISHMACHlNES MAINTENANCE and REPAIR PROCEDURES Part 3, Section A A.2.5 Tank Heat Temperature Adjustment A.2.5.1 A temperature control board is provided in the control panel for easy adjustment of tank temperature. Though tank temperature is adjusted during the machines factory test it is sometimes necessary to re-adjust the temperature at start -up.
  • Page 26 A.2.7 Motor Overloads A.2.7.1 All motors used on Insinger Machines are provided with motor overloads. Motor overloads are adjusted when the machines are factory tested. Should it be necessary to adjust the motor overloads in the field first verify the motor current draw for the voltage the machine is using.
  • Page 27 RACK CONVEYOR DISHMACHINES MAINTENANCE and REPAIR PROCEDURES Part 3, Section A A.2.8 Level System A.2.8.1 The level control system consists of one overfill timer (P/N DE7-33) and one level float (P/N DE5-60) per tank (two level floats for electrically heated machines). A.2.8.2 When the system is powered-up, the tank(s) will begin to fill (assuming no water is in the tanks) .
  • Page 28 BASIC SERVICE GUIDE SYMPTOM POSSIBLE CAUSE Solution 1. Machine will not operate a. No Power a. Check power supply b. Blown fuse or tripped breaker b. Replace fuse; reset breaker c. Motor overloads tripped c. Reset overload 2. Tank will not hold water a.
  • Page 29 BASIC SERVICE GUIDE SYMPTOM POSSIBLE CAUSE Solution 6. Weak or ineffective final rinse a. Lime deposits in spray nozzles a. Clean or replace nozzles spray b. Low water pressure b. Adjust to 20PSI c. Clogged line strainer c. Remove line strainer and clean d.
  • Page 30 BASIC SERVICE GUIDE SYMPTOM POSSIBLE CAUSE Solution 10. Tank not filling/tank heat a. Level float dirty a. Clean level float coming on with no water in tank b. Level control system b. Troubleshoot level not working control circuit 11. Tank temperature too low/high a.
  • Page 39 ITEM DESCRIPTION PART NO. QTY COMPONENT MOUNTING PLATE SK-3776 CONTROL TRANSFORMER (250 VA. 24 VAC) DE6-25 FUSE BLOCK KIT (250 VA XFMR) DE9-165 FUSE (250 VA TRANSFORMER PRIMARY) 460 V FNQ-R-1.8 DE9-169 380 V FNQ-R-2 DE3-170 220 - 230 V FW-R-3.5 OE9-174 208 V...
  • Page 40 ITEM DESCRIPTION PART NO. ITEM DESCRIPTION PART NO. ITEM DESCRIPTION PART NO. OVERLOAD RELAY (1/4 HP UNLOADER & OVERLOAD BASE DE2-60 CONTROL BOX COVER SK-J717 1/3 HP LOADER) CONTACTOR (UNLDR) SP4 DEI -93 GASKET DE3-716B 460/3/50 .63-1 A DE2-49 RELAY BASE DE2-37 D312C -EF-5 380/3/50...
  • Page 41 ITEM DESCRIPTION PART NO. COMPONENT MOUNTING PLATE SK-3776 CONTROL TRANSFORMER (250 VA, 24 VAC) DE6-25 FUSE BLOCK KIT (250 VA XFMR) DE9-165 FUSE (250 VA TRANSFORMER PRIMARY) 460 V PNQ-R-1.8 DE9-169 3BO V FHQ-R-2 DE9-170 220 - 330 V IVQ-R-3,5 DE9-174 208 V FNQ-R-4 DE9-175...
  • Page 42 ITEM DESCRIPTION PART NO. ITEM DESCRIPTION PART NO. ITEM DESCRIPTION PART NO. QTY TERMINAL BLK ASSY DE3-9 FUSE BLOCK, 2 POLE (XFM PRIMARY) DE9-185 RELAY BASE DE2-37 SELECTOR SWITCH ASSY DE8-54 OVERLOAD BASE DE2-60 RELAY DE2-38 PUSHBUTTON ASSY, START-STOP DE5-32AE TEMPERATURE CONTROL BOARD DE9-96 RELAY HOLD DOWN SPRING...
  • Page 43 ITEM DESCRIPTION PART NO. QTY ENCLOSURE SK-3727 COMPONENT MOUNTING PLATE SK-3729 POWER DISTRIBUTION BLOCK DE3-152 FUSE BLOCK (WASH HEATERS) 30A DE9-186 FUSE BLOCK (RINSE HEATERS) 460/3/60 DE9-186 230/3/50 DE9-187 208/3/60 DE9-187 FUSE BLOCK (MOTORS & CONTROLS) 30A DE9-186 FUSE (WASH HEATERS) 460/3/60 KTK-R-15 DE9-194...
  • Page 44 ITEM DESCRIPTION PART NO. ENCLOSURE SK-3727 COMPONENT MOUNTING PLATE SK-3729 POWER DISTRIBUTION BLOCK DE3-152 FUSE BLOCK (WASH HEATERS) 30A DE9-186 FUSE BLOCK (RINSE HEATERS) 460/3/60 DE9-2t2 230/3/60 100A DE9-213 208/3/60 100A DE9-213 FUSE BLOCK (MOTORS & CONTROLS) 30A DE9-186 FUSE (WASH HEATERS) 460/3/60 KTK-R-15 DE9-194...
  • Page 46 ITEM# PART# DESCRIPTION REQ. PUMP & MOTOR. WASH & RINSE D2762 GEAR MOTOR D2471 PUMP 1397-1 DRIVE MECHANISM ASSEMBLY (SEE PARTS LIST) 1169-38 DRAIN ASSEMBLY (SEE PARTS LIST) ITEM # PART# DESCRIPTION D2-554-3 PIPE PLUG 7/8-9UNC-2A 1162-62 SCRAP SCREEN SPACER - FRONT RINSE D2-554-2 PIPE PLUG 3/4-10UNC-2A 1162-40...
  • Page 48 ITEM# PART# DESCRIPTION REQ. ITEM# PART# DESCRIPTION REQ. PUMP & MOTOR, WASH A RINSE 1162-62 SCRAP SCREEN SPACER - FRONT RINSE D2762 GEAR MOTOR 1162-40 SCRAP SCREEN SPACER - FRONT WASH D2471 PUMP 1162-73 SCRAP SCREEN SPACER - ENDS 1397-1 DRIVE MECHAN ISM ASSEMBLY (SEE PARTS LIST) 1162-88 MANIFOLD ASSEMBLY - UPPER WASH &...
  • Page 50 ITEM# PART# DESCRIPTION REQ. ITEM # PART # DESCRIPTION REQ. D2-721 SCRAP SCREEN - CENTER & PREWASH PUMP & MOTOR. WASH & RINSE 962-5 SCRAP SCREEN SPACER - FRONT & REAR (W&R) D2762 GEAR MOTOR 935-17 SCRAP SCREEN SPACER - CENTER D2471 PUMP 962-8A...
  • Page 51 NO. DESCRIPTION PART NO. QTY. BRACKET- DRAIN HANDLE 954-8B COPPER TUBE- 1 1/2 CTS X 2 1/2" LG. D207A-B12-10 COPPER TUBE- 1 1/2 CTS X 2" LG. D207A-B12-8 90° STREET ELBOW 1 1/2C D316A H3-H4 TEE 1 1/2C X 1 1/2C X 2"C D320A H3H3J3 ADAPTOR 2"...
  • Page 52 ITEM PART NO. DESCRIPTION 954-1C INSINGER DRAIN ASSY 954-1B INSINGER DRAIN ASSY 954-1A INSINGER DRAIN ASSY D348A-J3J3J3 DRAINAGE TEE 2"C X 2"C X 2"C D348A-H3H3J3 DRAINAGE TEE 1 1/2"C X 1 1/2"C X 2"C D320A-J3J3H3 DRAINAGE TEE 2"C X 2"C X 1 1/2"C D347A-H3-H4 STREET ELL 90°...
  • Page 53 MODEL “A” DIM. ITEM PART NO. SIZE DESCRIPTION QTY. MODEL ITEM # 14 ITEM # 15 ITEM #16 LENGTH 86-J 86-3 1100-79 SEE 1182-39, 1182-64 954-50A UPPER BODY SPEEDER 64 SPEEDER 64 1100-79 SEE 1162-3B 954-50B LOWER BODY TRAC 321 TRAC 321 970-55 954-8...
  • Page 55 ITEM PART NO. DESCRIPTION 1182-31 NIPPLE 1132-14 DISCHARGE TUBE WE-CMEIJ 132-18 GASKET D309C-CG-EG WELDSTUD 1/4-20 X 5/8 LG 1/5 D312C-GC-E LOCKNUT 1/4-20 959-55 ADAPTER WELDMENT D-91 LOCK PIN 1182-67 UPPER SPRAY PIPE D2272 SPRAY NOZZLE C2-354-1 PLUG 7/8-3UILC-2A D27-19 HOSE CLEAT A/C 1 3/4ID, 2 1/4 OD X 2 1/4 IG D2748 HOSE CLAMP 562-87A...
  • Page 56 ITEM PART NO. DESCRIPTION QTY. ITEM PART NO. DESCRIPTION D2-158 TANK FLAME D3-511 CUPSEAL PARKER #8408-0230-4180 1162-18 DISCHARGE TUBE ASSY 1162-90 LATCH ASSY 1169-96 SUPPORT INSTALLATION 1162-86 DISCHARGE TUBE ASSY 1162-88 UPPER MANIFOLD ASSY 1162-87 EXTENSION WASH MAN. 1162-89 LOWER MANIFOLD ASSY D2773 SPRAY NOZZLE D2-554-3...
  • Page 57 ITEM PART NO. DESCRIPTION QTY. D442A PUMP SHIM D514 GASKET D2-131 DISCH. LINE TANK FLANGE 12-46 DISCHARGE ELL. - LOWER D207C-B19 S/S TUBE, 4 9/16 LG. 120-4-29 DISCHARGE ELL - LOWER D2-132 DISCHARGE LINE OFFSET 962-7A DISCH. TUBE ASSY, - WASH 962-8A DISCH, TUBE ASSY.
  • Page 58 ITEM PART NO. DESCRIPTION QTY. UP-1 PUMP BODY D-435 ADAPTER NOTED IMPELLER SUP-3 END COVER PLATE D3-805 PUMP SHAFT D3-816 MOUNTING BRACKET UP-8 END COVER GASKET UP-9 HOUSING COVER GASKET UP-13 FLINGER UP-15 CERAMIC SEAL D309C-JC-6A END COVER BOLT D302-1 D3-824A WASHER D313C-J2...
  • Page 59 ITEM PART NO. DESCRIPTION SEE CHART GEARMOTOR SEE CHART SPROCKET, DRIVE D2763 SPROCKET. DRIVEN 41B40-7/8 KSS 820-35 SPROCKET ASS'Y. IDLER 41811 1397-4 ADJUSTABLE SPRING STOP 1397-6 PIVOT SHAFT WELDMEHT 1397-2 IDLER SPROCKET ARM D351 SPRING DE5-4 MICROSWITCH 967-78 MICROSWITCH BRACKET D2771 BUSHING.
  • Page 60 DESCRIPTION PART NO. QTY. FRAME 1169-160 YOKE 1169-161 ADJUSTMENT SCREW 1169-162 TRUNCATED SPHERE 1169-163 BALL SEAT 1169-164 SHAFT 1169-165 SHAFT END 1169-166 WELD STUD #10-32 x ½” LG D309C-EF-4G SEAL NUT #10-32 D312C-EF-5 10 HEX NUT 5/16 – 18 D312C-HC-2 11 SPROCKET 512-206A 12 BUSHING...
  • Page 61 DESCRIPTION PART NO. REAR RACK 1182-26 TIE STRIP 1182-27 BELT ROLLER D-582 SCREW D309C-GC-14A LOCKNUT 1/4-20 D312C-GC-5 SPACER 1162-50...
  • Page 62 DESCRIPTION PART NO. REAR TRACK 1162-37 TIE STRIP 1162-51 BELT ROLLER D582 SCREW 1/4-20 X 1 3/4 S/S D309C-GC-14A LOCK NUT 1/4-20 D312C-GC-5 SPACER 1162-30...
  • Page 63 DESCRIPTION PART NO. QTY NO. DESCRIPTION PART NO. LOCK NUT 1/2 IPS D326A-D 90º STREET ELL ¼ IPS D316A-B1-B2 NIPPLE 1/2 IPS-7" LG. L.O.E. D314A-D28-LOE VACUUM BREAKER 1/4 IPS D-2438A 90º STREET ELL ½ IPS D316A-D1-D2 NIPPLE 1/4 IPS-2 1/2 LG D314-B10 BREAKER ½...
  • Page 64 In order to insure the proper operation of your INSINGER dishwasher, it is necessary that the LIQUID LEVEL FLOAT be wiped free of any residue and/or moisture at each cleaning. This should be done, preferably, after each use of the machine, or, at a minimum, once each day.
  • Page 66 ITEM PART NO DESCRIPTION 1162-63 SCRAP SCREEN 1182-29 SCRAP SCREEN 1162-73R SPACER-SCRAP SCREEN 1162-62R SPACER-SCRAP SCREEN 1162-40R SPACER-SCRAP SCREEN 1182-2B SPACER-SCRAP SCREEN D302C-PG-6G WELDPIN 1/4 DIA X 3/4 LG.
  • Page 67 ITEM PART NO. DESCRIPTION 1162-63 SCRAP SCREEN 1182-29 SCRAP SCREEN 1162-73L SPACER-SCRAP SCREEN 1162-62L SPACER-SCRAP SCREEN 1162-40L SPACER-SCRAP SCREEN 1182-28 SPACER-SCRAP SCREEN D309C-PG-6G WELDPIN ¾ DIA X ¾ LG...
  • Page 69 ITEM DESCRIPTION PART NO. QTY. "Y STRAINER 1/2 IPS D-2488A CLOSE NIPPLE 1/2 IPS D314F-DC-00 TEE 1/2 IPS D320F-D1D1D1 BRACKET - PIPING SUPPORT 951-79 HEX REDUCER 1/2 MIPS X 1/4 FIPS D322F-B1-D2 PETCOCK 1/4 IPS D-2497 PRESSURE GAUGE 1/4 IPS SK-1433 SOLENOID VALVE 1/2 IPS D2606...
  • Page 70 ITEM PART NO. DESCRIPTION 1169 - 52 PIPING ASSY.-FINAL RINSE (OUTSIDE) 1169-45 PIPING ASSY.-FINAL RINSE (INSIDE) D309C-FE-3G WELDSTUD-10-32 X 1/8 LG D647 SPRAY PIPE - FINAL RINSE D2 -554 -2 PLUG 3/4 IOUNC - 2A D - 2286 SPRAY NOZZLE - MONARCH H545 1 / 8 IPS D3 - 803 ADAPTER D2 - 594...
  • Page 71 NO. DESCRIPTION PART NO. QTY. PIPING ASS’Y – FINAL RINSE (OUTSIDE) DWG. 1169-52 PIPING ASS’Y – FINAL RINSE (INSIDE) DWG. 951-80B WELD STUD #10-32 X 3/8” LG SPRAY PIPE – FINAL RINSE DWG. D-643 PLUG – ¾ - 10 UNC – 2A DWG.
  • Page 72 ITEM PART NO. DESCRIPTION QTY. 1100-149 ROD CUP D2-881 D2-523 CURTAIN, ENTER D3-508 CURTAIN, CENTER D3-501 CURTAIN, EXIT D309C-EF-4 WELDSTUD 10-32 X 1/2 LG D312C-EF-5 LOCKNUT 10-32...
  • Page 73 ITEM PART NO. DESCRIPTION QTY. 1100-149 ROD CUP S2-881 975-10 CURTAIN, ENTER D3-508 CURTAIN, CENTER D3-501 CURTAIN, EXIT D309C-EF-4 WELDSTUD 10-32 X 1/2 LG D312C-EF-5 LOCKNUT 10-32...
  • Page 74 ITEM PART NO. DESCRIPTION 1100-149 RODCUP D2-881 D2-523 CURTAIN, ENTER D3-508 CURTAIN, CENTER D3-501 CURTAIN, EXIT D309C-EF-4 WELDSTUD 10-32 X 1/2 LG. D312C-EF-5 LOCKNUT 10-32...
  • Page 75 DESCRIPTION PART NO. BALL VALVE 1/2 IPS D - 2339 CLOSE NIPPLE 1/2 IPS D314A - DCL 90° STREET EL 1/2 FIPS X 1/2 MIPS D316A - D1 - D2 "Y" STRAINER 1/2 IPS C - 2483A SOLENOID 1/2 IPS D - 2642 SOLENOID 3/4 IPS (24 V)
  • Page 76 ITEM DESCRIPTON PART NO. BALL VALVE 1/2 IPS D-2339 CLOSE NIPPLE 1/2 IPS D314F-DC-00 90º STREET ELBOW 1/2 FIPS X 1/2 MIPS D316F-D1-D2 "Y" STRAINER 1/2 IPS D-2483A SOLENOID 1/2 IPS D-2594 SOLENOID 3/4IPS (24V) D-2595 BALL CHECK 1/2 IPS D-2453 90º...
  • Page 77 ITEM DESCRIPTION PART NO. STEAM COIL - RINSE 1133-99 STEAM COIL - WASH 1070-2 LOCKNUT 3/4 IPS D326F-E1 NIPPLE 3/4 IPS X 2" LG ALL THD D314F-EA-16 BELL REDUCER 3/4 FIPS X 1/2 FIPS D321F-E1-D1 ADAPTER 1/2 MIPS X 1/ 2C D317A-D2-D3 COPPER TUBING 1/2CTS X 5 1/2 LG D207A-34-22...
  • Page 78 DESCRIPTION PART NO. STEAM COIL 1133-99 STEAM COIL - WASH 1070-2 LOCK NUT 3/4 IPS D326F-E1 NIPPLE 3/4 IPS X 2" (ALL THR'D) D314F-EA-16 BELL REDUCER 3/4 FIPS- 1/2 FIPS D321F-E1-D1 ADAPTER 1/2 MIPS - 1/2C D317A-D2-D3 COPPER TUBING 1/2 CTS - 5 1/2 LG D207A-B4-22 90°...
  • Page 79 DESCRIPTION PART NO. QTY. STEAM INJECTOR-RINSE 3/4 IPS D - 942 - A STEAM INJECTOR-WASH 1/2 IPS D - 942 LOCKNUT 3/4 IPS D326A - E1 NIPPLE 3/4 IPS X 2 1/2 ALL TH'D D314A - E10 - AT ADAPTER 3/4 FIPS X 3/4 C D317A - E1 - E3 COPPER TUBING 3/4 CTS X 7 1/2"...
  • Page 80 DESCRIPTION PART NO. STEAM INJECTOR-RINSE 3/4 IPS D - 942 -A STEAM INJECTOR-WASH 1/2 IPS D - 942 LOCKNUT 3/4 IPS D326A - E1 NIPPLE 3/4 IPS X 2 1/2 ALL TH'D D314A - E10 - AT ADAPTER 3/4 FIPS X 3/4 C D317A - E1 - E3 COPPER TUBING 3/4 CTS X 7 1/2 LG.
  • Page 81 NO DESCRIPTION PART NO. QTY. STEAM COIL-RINSE (COPPER) DWG. 1070 - 3 STEAM COIL-RINSE (S/S) DWG. 1070 - 4 STEAM COIL-WASH (S/S) DWG. 1070 - 2 LOCKNUT 3/4 IPS D326A - E1 NIPPLE 3/4 IPS X 2" LG ALL TH'D D314A –...
  • Page 82 DESCRIPTION PART NO. QTY. STEAM - RINSE (COPPER) DWG. 1070 – 3 STEAM COIL - RINSE (S/S) DWG. 1070 – 4 STEAM COIL - WASH (S/S) DWG. 1070 – 2 LOCKNUT 3/4 IPS D326A - E1 NIPPLE 3/4 IPS X 2" LG. ALL TH'D D314A - E8 - AT ADAPTER 3/4 FIPS X 3/4 C D317A - E1 - E3...
  • Page 83 ITEM PART NO. DESCRIPTION QTY. ITEM PART NO. DESCRIPTION QTY. ITEM PART NO. DESCRIPTION D-2100 D2594 SOLENOID VALVE 1/2 IPS (NOTE 4) D-2396 THERMOSTAT (NOTE 3) STEAM BOOSTER (1-2) (NOTE 1) 278-1 BOOSTER STAND (NOTE 2) D2483A "Y" STRAINER 1/2 IPS D322F-E2-D1 HEX REDUCER 3/4 MIPS X 1/2 FIPS D314F-FC-00 CLOSE NIPPLE 1”...
  • Page 84 ITEM PART NO. DESCRIPTION QTY. ITEM PART NO. DESCRIPTION QTY. ITEM PART NO, DESCRIPTION D-2100 STEAM BOOSTER (1-2) (NOTE #1) D2594 SOLENOID VALVE 1/2 IPS (NOTE 4) 1 D322F -E2-D1 HEX. REDUCER 3/4 HIPS X 1/2 FIPS SK-3555 BOOSTER STAND (NOTE #3) D2483A 'Y' STRAINER 1/2 IPS D314F -DS-20...
  • Page 85 ITEM PART NO. DESCRIPTION QTY. C24 - 5B HATCO ELECT. BOOSTER HATCO SUPPLIED RELIEF VALVE 3/4 IPS D316A - D3 90º ELBOW 1/2 C 951 -49 BRACKET D2508 PRESS. REG & STRAINER 3/4 IPS D - 2340 BALL VALVE 3/4 IPS D320F - E1 TEE 3/4 IPS D322F - E2 - G1...
  • Page 86 NAME SIZE REQ. HATCO ELECT. BOOSTER (C 24 - 58) RELIEF VALVE - 3/4 IPS HATCO SUPPLIED 90º STREET ELL 1/2 C D316A - D3 - D4 BRACKET DWG. 351 - 49 PRESS. REG. & STRAINER 3/4 IPS D - 1012 BALL VALVE 3/4 IPS D - 2340 TEE 3/4 IPS...
  • Page 87 INFRA-RED GAS HEAT WITH HOT SURFACE IGNITION This dishwasher is heated by a high efficiency infra-red burner using natural gas or propane (L.P. gas). A fully electronic Hot Surface Ignition (H.S.I.) system with internal flame sensor and purge timer is used - no manual pilot. The thru-tank immersion heat tube and insulated multiple pass exhaust manifold optimizes heat transfer to the wash tank.
  • Page 88 (SEE GENERAL ARRANGEMENT DWG. FOR COMPONENT LOCATIONS) Draft Booster Blower & Fan Switch - The fan switch is located at the rear or the fan motor. Contacts are normally open - closing on motor rotation. The motor and switch should be replaced as a complete unit (D2784). High Temperature Cut Off - Contacts are normally closed - opening at 200°F.
  • Page 89 the igniter during the heat-up and trial-for-ignition Hot Surface Element (Ignitor) continued - periods can be seen through the viewport (look up from ground level) . If no glow can be seen, a cracked blade or bad blade to wire joint is possible. Disconnect wire leads and measure resistance at room temperature (1 to 6 ohms).
  • Page 90 Next Page...
  • Page 94 ITEM DESCRIPTION PART NO. QTY. DE10-8 CONTROL COMPONENT PLATE TRANSFORMER. 250VA, 24VAC DE6-25 OVERLOAD (GAS BURNER BLOWER) DE2-49 OVERLOAD (WASH & RINSE MOTOR) 1.0 HP SPEEDER SERIES 480V-3PH-60HZ 1.8A DE2-52 380V-3PH-50HZ 2.0A DE2-52 240V-3PH-60HZ 3.6A DE2-53 220V-3PH-50HZ 4.3A DE2-54 208V-3PH-60HZ 3.8A...
  • Page 95 PART LIST-CONTROL BOX COMPONENTS ITEM DESCRIPTION PART NO. QTY. FLOAT DELAY TIMER DE7-31 RELAY DE2-12 TERMINAL SECTION DE3-39 TERMINAL END COVER PLATE DE3-40 TERMINAL END CLAMP DE3-41 DIN RAIL (TERMINAL STRIP) DE3-42D TERMINAL BLOCK ASSEMBLY (UP TO 300V) DE3-26 TERMINAL BLOCK ASSEMBLY (300 TO 600V) DE3-131 TIMER (LIQUID LEVEL) DE7-33...
  • Page 97 PARTS DESCRIPTION REQ. ITEM # PART # DESCRIPTION REQ. PUMP & MOTOR, WASH & RINSE 1430-9 SCRAP SCREEN SPACER - FRONT RINSE D2762 GEAR MOTOR 1430-8 SCRAP SCREEN SPACER - FRONT WASH D2471 PUMP 1430-6 SCRAP SCREEN SPACER -. ENDS 1397-1 DRIVE MECHANISM ASSEMBLY (SEE PARTS LIST) 1162-88...
  • Page 98 ITEM PART SIZE DESCRIPTION ITEM PART NO. SIZE DESCRIPTION D827 HOT SURFACE IGNITION MODULE 1430-4 TANK W/ BURNER PIPE D2789 FLEX S/S GAS LINE 1425-18 MAIN ORIFICE 60.000 BTUH (NAT OR LP) D2790 INFRA - RED BURNER 1430-22R DOUBLE PASS FLUE WELDM'T R..H. D2815 H.S.I.
  • Page 103 ITEM PART NO. SIZE DESCRIPTION 954-50A UPPER BODY 1 EA 954-50B LOWER BODY 1 EA 954-50C 1 EA 1169-179D OVERFLOW TUBE 1 INCH LONGER 1 EA D-193 SKIMMER CAP 1 EA D2-557 'U' CUP SEAL 1 EA D2-548 "0" RING 1 EA D2-549 '0' RING...
  • Page 104 ITEM PART NO. DESCRIPTION QTY QTY 1430-6 SCRAP SPACER-END 1430-7 SCRAP SPACER-BACK 1430-8R SCRAP SPACER-WASH W/SLOT RH 1430-8L SCRAP SPACER-WASH W/SLOT LH 1430-9 SCRAP SPACER-RINSE W/SLOT 1162-63 SCRAP SCEEN D309C-PG-6G 1/4 DIA X 3/4 LG WELDPIN 1162-42 SCRAP SPACER SUPPORT X 25” L.H.

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