LEAB 600W Series User Manual

Compact professional charger, microprocessor controlled battery charger

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CPC
Compact Professional Charger
Microprocessor controlled battery charger
All manuals and user guides at all-guides.com
LEAB Automotive GmbH
www.leab.eu
CPC 1215
CPC 1220
CPC 1230
CPC 1260
CPC 2415
CPC 2420
CPC 2430
CPC 2440
CPC 2450
CPC 2460
User Manual
Ver. 1.0en

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Summary of Contents for LEAB 600W Series

  • Page 1 All manuals and user guides at all-guides.com Compact Professional Charger Microprocessor controlled battery charger CPC 1215 CPC 1220 CPC 1230 CPC 1260 CPC 2415 CPC 2420 CPC 2430 CPC 2440 CPC 2450 CPC 2460 User Manual Ver. 1.0en LEAB Automotive GmbH www.leab.eu...
  • Page 2: Important Note On Using The Device

    The contents of this documentation may not be copied, reproduced, translated or forwarded to third parties in any other way without the express permission of LEAB Automotive GmbH . Caution! Safety note, non-observance can lead to personal injury or material damage as well as impair the device function.
  • Page 3: Table Of Contents

    All manuals and user guides at all-guides.com LEAB Automotive -CPC Contents Page Important note on using the device ..................... 2 Scope of supply ........................4 Performance characteristics and operating functions ............5 Charging procedure........................5 Operation ..........................6 Connection ..........................7 2.3.1 Battery in the vehicle ........................
  • Page 4: Scope Of Supply

    LEAB Automotive -CPC Scope of supply With the LEAB battery charger CPC you have purchased a high-quality battery charger that you can use both permanently installed in vehicles and in mobile workshop applications. Please check before you use the charger whether the following items are included in the box: Battery charger CPC of the required voltage and output (see specifications on the rating plate) Mains connection cable 230VAC, 1.5 m long, with Schuko plug...
  • Page 5: Performance Characteristics And Operating Functions

    Physical self-discharge is compensated and the battery is kept fully charged until it is disconnected. During the maintenance phase LEAB CPC battery chargers can operate connected consumers up to the full capacity of the battery charger without any undesired return to main charging.
  • Page 6: Operation

    See your battery data sheet for information on battery charging, or ask your battery supplier. If you have any questions about the correct charge setting, please contact LEAB or your battery manufacturer. Other charging programs for special applications are available on request.
  • Page 7: Connection

    All manuals and user guides at all-guides.com LEAB Automotive -CPC Connection If you want to use the LEAB CPC as a mobile battery charger, please continue with section 2.3.2. 2.3.1 Battery in the vehicle Connect the two charging cables fixed to the LEAB CPC as follows: red end of the cable to the plus terminal of the battery (marked +) black end of the cable to the minus terminal of the battery (marked –) or an earth contact point...
  • Page 8 All manuals and user guides at all-guides.com LEAB Automotive -CPC in this manual for information about attaching and releasing the plug-type connections as well as assembly instructions for preparing new connection cables. Starting charging Connect the mains plug to a Schuko socket in your building installation, thus switching the CPC battery charger on.
  • Page 9 All manuals and user guides at all-guides.com LEAB Automotive -CPC Battery voltage 24 V (two batteries in series) After a few seconds the CPC starts in the selected program and automatically charges the connected battery until it is fully charged. If the orange setting LED and the red Error LED are flashing alternately despite correctly set voltage, please check the voltage of the batteries.
  • Page 10: Power Supply Function

    LEAB can equip all CPC battery chargers with the suitable power supply program* for exclusive use as a power supply. Please contact LEAB Service in this case.
  • Page 11: Control Display And Fault Descriptions

    All manuals and user guides at all-guides.com LEAB Automotive -CPC Control display and fault descriptions The control lamp (three-colour LED) on the front of the device indicates the different operating and fault statuses: The different statuses are indicated by permanent or flashing light. See section 2.2 on the position of the LED.
  • Page 12: Troubleshooting

    LEAB Automotive -CPC Troubleshooting If your LEAB CPC is not working as it should, please try to localise the fault using the following procedure first. If this is not successful, please contact your specialist dealer or LEAB. Have the serial number and date of purchase on hand as well as an accurate description of the fault so that we can help you as quickly as possible.
  • Page 13: Maintenance And Service

    Has the battery charger been in contact with water, oil or other fluids? When used for commercial applications, the LEAB CPC battery charger is mobile electrical operating equipment in the sense of the German accident prevention regulation BGV-A3 or is subject to other regulations of the employers' liability association, depending on deployment and use.
  • Page 14: Specifications

    All manuals and user guides at all-guides.com LEAB Automotive -CPC Specifications Technical data Model CPC 1215 CPC 1220 CPC 1230 CPC 2415 CPC 2420 CPC 2430 Article number 0101036900 0101036901 0101036930 0101036902 0101036903 0101036931 Battery Type of battery Open and sealed lead acid, lead gel, AGM batteries...
  • Page 15 All manuals and user guides at all-guides.com LEAB Automotive -CPC Model CPC 1260 CPC 2440 CPC 2450 CPC 2460 Article number 0101036970 0101036971 0101036972 0101036973 Battery Type of battery Open and sealed lead acid, lead gel, AGM batteries Charging characteristic Choice of 15 characteristics (see characteristic sheet) Rec.
  • Page 16: Dimensional Drawing

    Fig. 3 Dimensions CPC 600W/800W (left) and CPC 1600W (right) Installation The LEAB CPC has been designed primarily as a built-in battery charger but it can also be used as a transportable service battery charger. The sturdy rubber corners make stable yet vibration-absorbing attachment possible, allowing it the be set down or mounted to sensitive surfaces without causing any damage.
  • Page 17: Cpc Connections

    Choose a dry and dust-free spot, not too hot, for installation. The LEAB CPC can be attached horizontally to a level panel as well as horizontally or vertically to a wall. Optimum cooling is achieved with the LED side facing downwards.
  • Page 18: Installation Location

    All manuals and user guides at all-guides.com LEAB Automotive -CPC Dry, well ventilated and dust-free installation location. Keep the distance to the batteries as short as possible to achieve short cable lengths. Do not install the device directly next to or above the batteries.
  • Page 19: Conversion Of Charging Cable (Cpc 600W And 800W Only)

    Connection and conversion of the mains connection cable When the LEAB CPC is mounted on the wall or used as a transportable battery charger, the 1.5 m mains connection cable delivered with the device may not always be sufficient and may need replacement. To make this modification easier for you, the mains connection cable is connected to a Neutrik connector system.
  • Page 20: Connection Of Remote Display

    If you require a longer mains connection cable or one with a plug other than the 250 V/16 A Schuko plug delivered with the device as standard, please contact LEAB or your specialist dealer. We can make customised connection cables for you at a favourable price. We expressly advise against modifying the connection cable yourself, fitting other plugs or making new cables.
  • Page 21: Connection Of Sensor Cable

    LEAB Automotive -CPC Connection of sensor cable There is also two sensor cables optionally available from LEAB for connection to the RJ45 jack on the back of the device (refer also to the drawing in section 4.1). CTS cable: Sensor for temperature and voltage...
  • Page 22 All manuals and user guides at all-guides.com LEAB Automotive -CPC General notes The charging output is short-circuit-proof: no hazardous state occurs for the device even when the charging cable is connected directly. The charging output is protected against inverse polarity: the battery or the CPC will not be damaged if you mix up the battery connections;...
  • Page 23: Annex A

    The following non-interchangeable connector is used for the 230V mains connection cable: AC input connector, type Neutrik NAC3FCA – blue The connector is available as a spare part from LEAB under the article number 0205900023. Operation of Neutrik connector separation...
  • Page 24: Annex B

    All manuals and user guides at all-guides.com LEAB Automotive -CPC Annex B Use of lead-acid batteries Handling lead-acid batteries can be hazardous. These batteries produce explosive gases. If metal tools are used for work on batteries, it is important that the plus and minus terminals can never be touched at the same time.
  • Page 25: Battery Storage

    Summary of maintenance points: Make sure that batteries are always fully charged (only use suitable high-quality battery chargers such as LEAB CPC). Do not part-charge batteries if possible. Regular charging reduces the risk of irreversible, permanent sulphating. Open wet cell batteries must be topped up regularly using distilled water.
  • Page 26: Annex C

    LEAB offers mandatory warranty over a period of 24 months after the date of purchase. If any defects of faulty functions should occur during this period under normal conditions of use, LEAB will either repair the device free of charge or replace it at their own discretion. New or repaired parts of equal value can be used for replacement.
  • Page 27: Ce Declaration Of Conformity

    All manuals and user guides at all-guides.com LEAB Automotive -CPC CE Declaration of Conformity The product LEAB CPC with the types CPC 1215, CPC 1220, CPC 1230, CPC 1260 CPC 2415, CPC 2420, CPC 2430, CPC 2440, CPC 2450, CPC 2460 complies with the requirements of the directives 2006/95/EC, 2004/104/EC and 2005/83/EC.
  • Page 28 All manuals and user guides at all-guides.com LEAB Automotive -CPC LEAB Automotive GmbH Thorshammer 6 D-24866 Busdorf Germany Fon: +49 (0)4621-97860-110 Fax: +49 (0)4621-97860-260 Email: anfrage@leab.eu www.leab.eu LEAB is certified to ISO 9001:2008 and 14001:2004 LEAB Automotive GmbH Page - 28 -...

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