Manitowoc Grove RT530E-2 Operator's Manual
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Manitowoc Grove RT530E-2 Operator's Manual

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© 2017 Manitowoc
Published 3-30-2017, Control # 516-04
OPERATOR MANUAL
Supplement
Crane Warm-up Procedures
!
An untrained operator subjects himself and others to death or
serious injury. Do not operate this crane unless:
•
You are trained in the safe operation of this crane.
responsible for qualifying personnel.
•
You read, understand, and follow the safety and operating
recommendations contained in the crane manufacturer's manuals and
load charts, your employer's work rules, and applicable government
regulations.
•
You are sure that all safety signs, guards, and other safety features are
in place and in proper condition.
•
The Operator Manual and Load Chart are in the holder provided on
crane.
DANGER
Manitowoc is not

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  • Page 1 An untrained operator subjects himself and others to death or serious injury. Do not operate this crane unless: • You are trained in the safe operation of this crane. Manitowoc is not responsible for qualifying personnel. • You read, understand, and follow the safety and operating recommendations contained in the crane manufacturer’s manuals and...
  • Page 2 SECTION CONTENTS Crane Warm-up Procedures......... . . 1 Engine.
  • Page 3 Lubrication section of your crane’s Operator Manual, operating temperature. by contacting your local Manitowoc distributor, or by contacting Manitowoc Crane Care directly). NOTE: Warm-up operation of 4-wheel drive transmission engaged in 2-wheel drive only could cause transmission damage.
  • Page 4 Rotate the superstructure at a speed of less than one- and engine immediately and contact a Manitowoc half RPM for at least two complete revolutions in one distributor.
  • Page 5 Grove RT530E-2 Operator Manual...
  • Page 6 THIS PAGE BLANK...
  • Page 11 An untrained operator subjects himself and others to death or serious injury. Do not operate this crane unless: • You are trained in the safe operation of this crane. Manitowoc is not responsible for qualifying personnel. • You read, understand, and follow the safety and operating recommendations contained in the crane manufacturer’s manuals and...
  • Page 12 CALIFORNIA PROPOSITION 65 WARNING Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm. CALIFORNIA PROPOSITION 65 WARNING Battery posts, terminals, and related accessories contain chemical lead and lead compounds, chemicals known to the State of California to cause cancer, birth defects or other reproductive harm.

  • Page 13: Table Of Contents

    RT530E-2 OPERATOR’S MANUAL TABLE OF CONTENTS See back of this manual for Alphabetical Index SECTION 1 ........INTRODUCTION General .
  • Page 14 TABLE OF CONTENTS RT530E-2 OPERATOR’S MANUAL Environmental Protection ..........2-26 Maintenance .
  • Page 15 RT530E-2 OPERATOR’S MANUAL TABLE OF CONTENTS Work Lights Switch ..........3-5 Boom Lights Switch (Optional) .
  • Page 16 TABLE OF CONTENTS RT530E-2 OPERATOR’S MANUAL Telescope Control Pedal (Optional)........3-39 Service Brake Pedal .
  • Page 17 RT530E-2 OPERATOR’S MANUAL TABLE OF CONTENTS SECTION 6 ......Maintenance Checklist General .
  • Page 18 TABLE OF CONTENTS RT530E-2 OPERATOR’S MANUAL THIS PAGE BLANK TOC-6...

  • Page 19: Section 1

    All crane functions are controlled from the fully- enclosed cab mounted on the superstructure. The crane is Manitowoc and our Distributor Network want to ensure your equipped with a four-section cable synchronized full power satisfaction with our products and customer support. Your boom.

  • Page 20: List Of Specifications

    Lo 2nd ......4.64 with Manitowoc Crane Care so we have the ability to contact Lo 3rd .

  • Page 21: Hydraulic Pumps

    RT530E-2 OPERATOR’S MANUAL INTRODUCTION Hydraulic Pumps Sections ....... . . 1 Output - @ 199.9 bar (2,900 psi) w/no load Section 1.

  • Page 22: Serial Number Location

    INTRODUCTION RT530E-2 OPERATOR’S MANUAL SERIAL NUMBER LOCATION Frame - Left Front Manual Cover 8041 Inside Cab - Lower Right FIGURE 1-2 Published 5-3-2016, Control # 555-02...
  • Page 23 RT530E-2 OPERATOR’S MANUAL INTRODUCTION 8047-1 Top View of Crane 8046-2 Left Side View of Crane FIGURE 1-3 Item Description Item Description Boom Extension Outrigger Float Boom Extension Nose Outrigger Jack Cylinder Boom Pivot Steps Hydraulic Tank Counterweight Hydraulic Filter Lift Cylinder Main Hoist Boom Auxiliary Hoist...
  • Page 24 INTRODUCTION RT530E-2 OPERATOR’S MANUAL 8046-1 Right Side View of Crane Front View of Crane 8047-2 8047-3 Rear View of Crane FIGURE 1-3 continued Published 5-3-2016, Control # 555-02...

  • Page 25: Section 2

    RT530E-2 OPERATOR’S MANUAL SAFETY INFORMATION SECTION 2 SAFETY INFORMATION SECTION CONTENTS Safety Messages......2-1 Environmental Protection.

  • Page 26: General

    Identifies hazards that may result in death or serious ACCIDENTS injury if the message is ignored. Following any accident or damage to equipment, the Manitowoc dealer must be immediately advised of the incident and consulted on necessary inspections and repairs. Should the dealer not be immediately available, CAUTION...

  • Page 27: Operator Qualifications

    RT530E-2 OPERATOR’S MANUAL SAFETY INFORMATION operator at all times and must remain in the cab (if equipped) Ensure that all personnel working around the crane are or operator’s station while the crane is in use. thoroughly familiar with safe operating practices. You must be thoroughly familiar with the location and content of all The Operator Manual supplied with and considered part of placards and decals on the crane.

  • Page 28: Operational Aids

    (HCAS), a safe load indicator (SLI), or the designated person responsible for supervising the an EKS5; Manitowoc refers to these systems as a rated lifting operations shall establish procedures for capacity limiter (RCL) throughout its Operator and Service determining load weights and shall ascertain that the Manuals.

  • Page 29: Working Area Limiter (If Equipped)

    RT530E-2 OPERATOR’S MANUAL SAFETY INFORMATION Two-blocking occurs when the load block (hook block, Two-blocking can be prevented. Operator awareness of the headache ball, rigging, etc.) comes into physical contact with hazards of two-blocking is the most important factor in the boom (boom nose, sheaves, jib, etc.). Two-blocking can preventing this condition.

  • Page 30: Crane Stability/Structural Strength

    SAFETY INFORMATION RT530E-2 OPERATOR’S MANUAL CRANE STABILITY/STRUCTURAL slightly off the ground and recheck the stability before proceeding with the lift. Determine the weight of the load STRENGTH before you attempt the lift. To avoid death or serious injury, ensure that the crane is on a Unless lifting within On Rubber capacities, outrigger beams firm surface with load and crane’s configuration within and jack cylinders (plus center front stabilizer, if equipped)

  • Page 31: Wind Forces

    Do not allow unnecessary personnel in the vicinity of the crane while operating. Wind forces can exert extreme dynamic loads. Manitowoc recommends that a lift not be made if the wind can cause a WIND FORCES loss of control in handling the load.
  • Page 32 SAFETY INFORMATION RT530E-2 OPERATOR’S MANUAL This 3-second wind gust is assumed to act on the entire NOTE: This condition is limited to operation with the main crane and the load. The wind effect on the load can be boom on fully extended outriggers only. conservatively estimated as: c) If V(z) is >...
  • Page 33 RT530E-2 OPERATOR’S MANUAL SAFETY INFORMATION Simplified Method to Determine Maximum Permissible Wind Speed Determine 3-Second Gust 0.14 V(z) = [(z/10) + 0.4]v [m/s] Wind Speed at boom tip, 0.14 V(z) = [(z/33) + 0.4]v [mph] V(z) 13.4 m/s < V(z) < 20.1 m/s V(z) >...
  • Page 34 Use tag lines when the wind gust speed is above 13.4 m/s (30 mph) to help control the movement of the Metric, with Z [m] and V [m/s] load. Manitowoc recommends that a lift not be made if 0.14 V(z) = [(Z/10) + 0.4] x V...
  • Page 35 RT530E-2 OPERATOR’S MANUAL SAFETY INFORMATION Calculation of Projected Wind Area (Ap) Wind Wind = 8 m = 24 m 25 ft 25 ft Wind Wind 10 ft 3 ft = 75 ft = 250 ft 10 ft 3 ft 8384-1 FIGURE 2-2 If the exact Wind Drag Coefficient of a shape is not known, Determining Wind Drag Coefficient (Cd)
  • Page 36 SAFETY INFORMATION RT530E-2 OPERATOR’S MANUAL Table 2-2 Wind Drag Coefficient Maximum Permissible Wind Speed If the wind resistant area of the load Awr is greater than (load) Shape the allowable wind resistant area Awr , the ratio can be (allow) used to determine a permissible wind speed V(z) for the load 1.1 to 2.0 using Table 2-3.
  • Page 37 RT530E-2 OPERATOR’S MANUAL SAFETY INFORMATION Rated Load Chart Example - Metric 8383-1 FIGURE 2-3 2-13 GROVE Published 5-3-2016, Control # 555-02...
  • Page 38 SAFETY INFORMATION RT530E-2 OPERATOR’S MANUAL Table 2-4 Example-Capacity Reduction Factors for Wind Speed V(z) Greater than 13.4 m/s - Metric (Only for lifting with main boom on fully extended outriggers, with or without stowed extension) For wind speed V(z) (3-second gust speed at boom tip height) V(z) > 13.4 m/s ≤ 20.1 m/s, the Reduced Capacity shall be calculated by multiplying the Published Rated Capacity by the following factors: Main Boom Length in Meters Wind Speed...
  • Page 39 RT530E-2 OPERATOR’S MANUAL SAFETY INFORMATION At wind speeds greater than 13.4 m/s, it is not permissible to Load example 1.3a: lift a load greater than 12,040 kg, even if the wind resistance With large wind resistance area of the load Awr (load) area of the load is less than 14.45 m •...
  • Page 40 SAFETY INFORMATION RT530E-2 OPERATOR’S MANUAL • Is the load to be lifted less than allowable load? Ratio = 1.37 8,000 kg ≤ 12,040 kg • Is Awr less than Awr (load) (allow) From Table 2-5, the maximum permissible wind speed at 19.83 m ≤...
  • Page 41 RT530E-2 OPERATOR’S MANUAL SAFETY INFORMATION Rated Load Chart Example - Non-metric 8382-1 FIGURE 2-4 2-17 GROVE Published 5-3-2016, Control # 555-02...
  • Page 42 SAFETY INFORMATION RT530E-2 OPERATOR’S MANUAL Table 2-6Example-Capacity Reduction Factors for Wind Speed V(z) Greater than 30 mph - Non-metric (Only for lifting with main boom on fully extended outriggers, with or without stowed extension) For wind speed Vz (3-second gust speed at boom tip height) is greater > 30> mph ≤ 45 mph, the Reduced Capacity shall be calculated by multiplying the Published Rated Capacity by the following factors: Main Boom Length in Feet Wind Speed...
  • Page 43 RT530E-2 OPERATOR’S MANUAL SAFETY INFORMATION • Is Awr less than Awr (load) (allow) 108 ft ≤ 119 ft L i f t i n g L i m i t s a t w i n d s p e e d V ( z ) > 3 0 m p h Conclusion: This load is permissible to lift in wind speed up and ≤...

  • Page 44: Lifting Operations

    SAFETY INFORMATION RT530E-2 OPERATOR’S MANUAL Refer to the above Lifting Limits at wind speed V(z) injury could result from the crane tipping over or failing > 30 mph and ≤ 45 mph. Comparing the load and wind structurally from overload. resistant area to the allowable: The crane can tip over or fail structurally if: •...

  • Page 45: Counterweight

    The “balance point” for stability testing perform tilt-up panel lifting with two hoist lines poses new and according to SAE and Manitowoc criteria is a condition of different hazards than does normal lifting use. loading wherein the load moment acting to overturn the...

  • Page 46: Pile Driving And Extracting

    All hoist hooks shall be equipped with a positive locking driving or pile extraction is being considered. latch. It is not the intention of Manitowoc to recommend specific Crane Inspection types or makes of pile driving and pile extraction equipment, but rather to advise of the operational requirements to help •...

  • Page 47: Electrocution Hazard

    DANGER Electrocution Hazard! Thoroughly read, understand, and abide by all applicable Manitowoc cranes are not equipped with all features federal, state, and local regulations regarding operation of required to operate within OSHA 29CFR1926.1408, cranes near electric power lines or equipment.

  • Page 48: Set-Up And Operation

    SAFETY INFORMATION RT530E-2 OPERATOR’S MANUAL Most overhead power lines are not insulated. Treat all Appoint a reliable and qualified signal person, equipped with overhead power lines as being energized unless you have a loud signal whistle or horn and voice communication reliable information to the contrary from the utility company equipment, to warn the operator when any part of the crane or owner.

  • Page 49: Electrical Contact

    This new standard is consistent with the U.S. Department of or replaced as authorized by your Manitowoc distributor or Labor, Occupational Safety and Health Administration Manitowoc Crane Care.

  • Page 50: Environmental Protection

    29CFR1910.180 for General Industry and requirements of applicable national, state and local 29CFR1926.1431 for Construction. regulations and safety codes are met. Use of a Manitowoc crane to handle personnel is acceptable • NEVER permit anyone to ride loads, hooks, slings or provided: other rigging for any reason.

  • Page 51: Maintenance

    Manitowoc approved. Such action invalidates all Manitowoc reminds crane owners to ensure that all safety warranties and makes the owner/user liable for any resultant decals are in place and legible. Manitowoc continues to urge accidents. crane owners to upgrade their cranes with rated capacity...

  • Page 52: Lubrication

    Use only the hoist rope specified by Manitowoc as indicated on the crane’s Capacity Chart. Substitution of an alternate hoist rope may require the use of a different permissible line pull and, therefore, require different reeving.

  • Page 53: Wire Rope

    RT530E-2 OPERATOR’S MANUAL SAFETY INFORMATION Wire Rope • Never overload a rope. This means never use the rope where the load applied to it is greater than the working Always make daily inspections of the rope, keeping in mind load determined by the rope manufacturer. that all wire rope will eventually deteriorate to a point where it •...

  • Page 54: Sheaves

    SAFETY INFORMATION RT530E-2 OPERATOR’S MANUAL Rope stretch (elongation). weekly. Inoperable, damaged and/or worn sheaves cause rapid deterioration of rope. Integrity of end attachments. Ensure sheaves carrying ropes that can be momentarily Evidence of abuse or contact with another object. unloaded are equipped with close fitting guards or other devices to guide the rope back into the groove when the load Heat damage.

  • Page 55: Engine

    RT530E-2 OPERATOR’S MANUAL SAFETY INFORMATION • If applicable, maintain battery electrolyte at the proper level. Check the electrolyte with a flashlight. • If applicable to your crane, check battery test indicator on maintenance-free batteries. • Check battery condition only with proper test equipment. Batteries shall not be charged except in an open, well- ventilated area that is free of flame, smoking, sparks, and fire.

  • Page 56: Work Practices

    Always drive the crane carefully obeying speed limits and system that have not been evaluated and approved by highway regulations. Manitowoc Crane Care. Stay alert at the wheel. Do not step on surfaces on the crane that are not approved or suitable for walking and working.

  • Page 57: Job Preparation

    RT530E-2 OPERATOR’S MANUAL SAFETY INFORMATION or walking/working surfaces could cause a slipping accident. Sparks from the crane’s electrical system and/or engine A shoe that is not clean might slip off a control pedal during exhaust can cause an explosion. Do not operate this crane operation.

  • Page 58: Lifting

    SAFETY INFORMATION RT530E-2 OPERATOR’S MANUAL Be sure the load is well secured and attached to the hook with rigging of proper size and in good condition. Check the hoist brake by raising the load a few inches, stopping the hoist and holding the load. Be sure the hoist brake is working correctly before continuing the lift.

  • Page 59: Hand Signals

    RT530E-2 OPERATOR’S MANUAL SAFETY INFORMATION Be sure everyone is clear of the crane and work area before • Moving the crane in an area or direction in which the making any lifts. operator cannot clearly see the path of travel. Never swing over personnel, regardless of whether load is At all times use standardized hand signals - previously suspended from or attached to the boom.
  • Page 60 SAFETY INFORMATION RT530E-2 OPERATOR’S MANUAL FIGURE 2-9 8496-1 2-36 Published 5-3-2016, Control # 555-02...

  • Page 61: Jib

    However, Manitowoc recognizes that certain jobsite conditions may not permit the If applicable to your crane, frequently check all air tanks for boom and jib of a crane to be fully lowered to the ground.

  • Page 62: Temperature Effects On Hook Blocks

    SAFETY INFORMATION RT530E-2 OPERATOR’S MANUAL Never store flammable materials on the crane. would retract approximately 196 mm (7 3/4 in) [see Table 2-9 and Table 2-8]. The rate at which the oil cools depends on If cold weather starting aids are provided on your crane, use many factors and will be more noticeable with a larger them.
  • Page 63 RT530E-2 OPERATOR’S MANUAL SAFETY INFORMATION Table 2-8: Boom Drift Chart (Cylinder length change in inches) Coeff. = 0.00043 (in / °F) STROKE Temperature Change (°F) (FT.) 0.26 0.52 0.77 1.03 1.29 1.55 1.81 2.06 2.32 2.58 0.52 1.03 1.55 2.06 2.58 3.10 3.61...

  • Page 64: Model Specific Information

    50%. (RCL) manual supplied with each Grove crane. • Stop operating the crane and contact Manitowoc When the RCL system has acknowledged an overload on Crane Care immediately for overloads of 50% and your crane, you must carry out specified inspections on the higher.

  • Page 65: Boom Inspection

    RT530E-2 OPERATOR’S MANUAL SAFETY INFORMATION Boom Inspection 9, 10 3, 4 9, 10 2-41 GROVE Published 5-3-2016, Control # 555-02...
  • Page 66 SAFETY INFORMATION RT530E-2 OPERATOR’S MANUAL Overload less than 25% Sheaves Inspect all for damage. Luffing Mechanism/ Inspect for damage/leaks. Cylinder Collar-wear Inspect all for damage. pads Overload from 25% to 49% Sheaves Inspect all for damage. Luffing Mechanism/ Inspect for damage/leaks. Cylinder Collar-wear Inspect all for damage.

  • Page 67: Superstructure Inspection

    RT530E-2 OPERATOR’S MANUAL SAFETY INFORMATION Superstructure Inspection 9, 10 2-43 GROVE Published 5-3-2016, Control # 555-02...
  • Page 68 SAFETY INFORMATION RT530E-2 OPERATOR’S MANUAL Overload less than 25% Lift Cylinder Inspect for leaking. Turntable See topic in Swing section of Check bolts for proper torque. Bearing Service Manual. See topic in Introduction section Wire Rope Inspect all for damage. of Service Manual.

  • Page 69: Carrier Inspection

    RT530E-2 OPERATOR’S MANUAL SAFETY INFORMATION Carrier Inspection 5, 6 2-45 GROVE Published 5-3-2016, Control # 555-02...
  • Page 70 SAFETY INFORMATION RT530E-2 OPERATOR’S MANUAL Overload less than 25% Stabilizer Inspect for leaking. Cylinders Outrigger Inspect for deformation and cracked welds. Pads Overload from 25% to 49% Stabilizer Inspect for leaking. Cylinders Outrigger Inspect for deformation and cracked welds. Pads Outrigger Inspect for deformation and cracked welds.
  • Page 71 RT530E-2 OPERATOR’S MANUAL OPERATING CONTROLS AND PROCEDURES SECTION 3 OPERATING CONTROLS AND PROCEDURES SECTION CONTENTS Controls and Indicators ..... 3-2 Armrest Adjustment Knobs .

  • Page 72: Controls And Indicators

    OPERATING CONTROLS AND PROCEDURES RT530E-2 OPERATOR’S MANUAL Buzzer ....... . . 3-39 Strobe Light or Beacon (Optional) (Not Shown).

  • Page 73: Turn Signal Lever And Windshield Wiper/Washer/Headlight /Horn Controls

    RT530E-2 OPERATOR’S MANUAL OPERATING CONTROLS AND PROCEDURES Turn Signal Lever and Windshield Wiper/ mode. This icon will flash if, while the engine is running, the switch position is changed when the transmission is not in Washer/Headlight /Horn Controls Neutral and the brake pedal is not pressed. The drive axle The Turn Signal Lever and Windshield Wiper/washer can only be changed when the gearshift is in Neutral and the Controls (1) (Figure 3-2) are located on the left side of the...

  • Page 74: Transmission Shift Lever

    OPERATING CONTROLS AND PROCEDURES RT530E-2 OPERATOR’S MANUAL Transmission Shift Lever Skylight Window Latch The Skylight Window Latch (1) (Figure 3-3) is at the front of the window. Squeeze the latch and slide the window to the CAUTION rear to open. To close slide the window forward until the latch Transmission Damage! engages.

  • Page 75: Overhead Control Panel

    RT530E-2 OPERATOR’S MANUAL OPERATING CONTROLS AND PROCEDURES Overhead Control Panel Heater Control Switch The Heater Control Switch (3) (Figure 3-4) controls intensity of heating temperature. Turn the switch to the right (clockwise) to open the valve for heat. (Heat comes from heated fluid going through the heater coil.) Turn the switch to the left (counterclockwise) to close the valve to stop fluid flow and minimize heat.
  • Page 76 OPERATING CONTROLS AND PROCEDURES RT530E-2 OPERATOR’S MANUAL CONTROL SEAT ASSEMBLY FIGURE 3-5 8044-2 Figure 3-5 Item Numbers Item Description Item Description Seat Height Adjustment Lever Boom Lift/Main Hoist Control Lever RCL Bypass Switch Swing/Telescope or Swing/Auxiliary Hoist Emergency Stop Switch Control Lever Level Indicator Main Hoist Enable Switch...
  • Page 77 RT530E-2 OPERATOR’S MANUAL OPERATING CONTROLS AND PROCEDURES Swing/Telescope or Swing/Auxiliary Hoist Jog Dial Control Lever (Dual Axis) The Jog Dial Control (6) (Figure 3-5) is located on the right arm rest. It selects and chooses functions on the screen(s) to navigate the Crane Control System.
  • Page 78 OPERATING CONTROLS AND PROCEDURES RT530E-2 OPERATOR’S MANUAL Swing Enable Switch CCS operator display. Rotate the knob and pull out to resume normal operation. The Swing Enable Switch (12) (Figure 3-5) is located on the left arm rest. This two-position rocker switch (On/Off) is used Level Indicator to control a hydraulic valve that directs a regulated flow of The Level Indicator (21) (Figure 3-5) is located on the right...
  • Page 79 RT530E-2 OPERATOR’S MANUAL OPERATING CONTROLS AND PROCEDURES OPERATING PROCEDURES Hook Block and Headache Ball Inspect for nicks, gouges, cracks, and evidence of any other Pre-Starting Checks damage. Replace a hook that has cracks or shows evidence of excessive deformation of the hook opening (including A complete walk-around visual inspection of the crane twist).
  • Page 80 Use particular care to ensure that cranes being operated in very cold temperatures are operated and maintained in CAUTION accordance with the procedures as provided by Manitowoc If engine does not start after four attempts, correct Crane Care. Cranes should have appropriate hydraulic oil, malfunction before attempting another start.
  • Page 81 RT530E-2 OPERATOR’S MANUAL OPERATING CONTROLS AND PROCEDURES in downhill operation or downshifting). Engine bearings, Cold Engine pistons, and valves may be damaged if these precautions The engine warning and engine stop indicators will illuminate are not taken. and go off in sequence after about two seconds (as a check) when the key is first turned on.
  • Page 82 The owner/lessee must take appropriate measures to ensure that all persons operating or working with the affected models are in compliance with The Manitowoc Company, Inc. recommendations. The operator of the crane assumes responsibility for determining the suitability of traveling conditions.
  • Page 83 Ensure wheel chocks are properly placed when parking crane with the parking brake disabled. Manitowoc recommends connecting to a pintle hook (if equipped) or evenly attaching to the tie-down lugs when Death or serious injury and damage to machinery could result from moving machinery.
  • Page 84 The Manitowoc Company, • Limit boom angle to a maximum of 20°.
  • Page 85 RT530E-2 OPERATOR’S MANUAL OPERATING CONTROLS AND PROCEDURES • Avoid holes, rocks, extremely soft surfaces and any other obstacles that might subject the crane to undue CAUTION stresses and possible overturn. Tire Damage Hazard! • Ensure adequate clearance overhead obstructions that the crane may be required to travel For extended travel, check the cold tire pressure prior to beneath.
  • Page 86 OPERATING CONTROLS AND PROCEDURES RT530E-2 OPERATOR’S MANUAL Pedal is not depressed prior to shifting to a gear, the Four Wheel Steering gear selection will flash in the CCS Display until the Four wheel steering is accomplished with the steering wheel Transmission Shift Lever is returned to the neutral (N) and the Rear Steer Control Switch.
  • Page 87 RT530E-2 OPERATOR’S MANUAL OPERATING CONTROLS AND PROCEDURES Stop the crane by depressing the Service Brake Foot Follow the steps below when engaging/disengaging the Pedal. differential lock function. Position the Transmission Shift Lever to the neutral (N) Lock the differentials by pressing and holding the Axle position.
  • Page 88 OPERATING CONTROLS AND PROCEDURES RT530E-2 OPERATOR’S MANUAL NOTE: When the differentials are locked, the Axle working properly, the crane will not re-level itself. If the Differential Locked Indicator illuminates. rear axle does not lock or unlock properly, evaluate the lockout system and repair as necessary. Proceed over the poor road condition cautiously.
  • Page 89 50 kg (110 lb), and the overhaul ball is The load chart also gives weight reductions for Manitowoc/ 78 kg (172 lb) for a total of 128 kg (282 lb). The lift requires Grove load handling devices such as hookblocks, overhaul slings and spreader bars weighing 159 kg (350 lb) which balls, boom extension sections, etc., which must be...
  • Page 90 OPERATING CONTROLS AND PROCEDURES RT530E-2 OPERATOR’S MANUAL Crane Functions makes the total weight for the load handling devices 286 kg (632 lb). Using the Outriggers A check of the load chart for a 15.2 m (50 ft) radius and The outriggers are operated from the front console in the cab 19.5 m (64 ft) of boom length shows a capacity of 3601 kg or by using the jog dial on the armrest.
  • Page 91 RT530E-2 OPERATOR’S MANUAL OPERATING CONTROLS AND PROCEDURES Extend the rear jacks approximately 8 to 10 cm (3 to 4 in). CAUTION NOTE: If crane is equipped with tilting cab, ensure cab is in Possible Equipment Damage! the lowered position before leveling machine. Always depress one of the outrigger/selector switches Repeat step 4 until all wheels are clear of the ground before positioning the outrigger extension/retraction...
  • Page 92 OPERATING CONTROLS AND PROCEDURES RT530E-2 OPERATOR’S MANUAL lug, slowly extend or retract the outrigger beam, allowing Use the screen buttons or jog dial with the Outrigger the locking pin to drop into the lug. Function Enable Switch to select the left or right front outrigger on the CCS screen.
  • Page 93 RT530E-2 OPERATOR’S MANUAL OPERATING CONTROLS AND PROCEDURES NOTE: More than one outrigger beam may be retracted at one time. After all outriggers have been fully retracted, stow the outrigger floats (Figure 3-10). Stowing the Mid-Extend Lock Pin NOTE: If the lock pin is wedged in the hole in the outrigger beam, it may be necessary to jog the outrigger extend/retract switch slightly while pulling upward on the pin.
  • Page 94 OPERATING CONTROLS AND PROCEDURES RT530E-2 OPERATOR’S MANUAL Extending the Boom DANGER DANGER Crushing Hazard! Do not jerk the control lever when starting or stopping Crushing Hazard! hoist. Jerking the lever causes the load to bounce, which Check the Load Chart for the maximum load at a given could result in possible damage to the crane.
  • Page 95 RT530E-2 OPERATOR’S MANUAL OPERATING CONTROLS AND PROCEDURES Stowing and Parking 10. Shut down engine following proper procedures specified in this Operator Manual and the applicable engine When parking the crane, do the following: manual. 11. Remove the keys. DANGER 12. Close and lock, if applicable, all windows, covers, and doors.
  • Page 96 OPERATING CONTROLS AND PROCEDURES RT530E-2 OPERATOR’S MANUAL CRANE CONTROL SYSTEM (CCS) Item Description The RT530E-2 is equipped with the electronic CCS (Crane Anti Two-Block Indicator Control System). CCS includes a control unit in the cab and Swing Brake Engaged Indicator several control units (MWSCM and MWCCM) distributed over the superstructure and carrier.
  • Page 97 RT530E-2 OPERATOR’S MANUAL OPERATING CONTROLS AND PROCEDURES Turntable Lock Control (Pin Type) superstructure in place. When the control handle is pulled up, the pin is pulled out of the socket, unlocking the The Swing Lock Pin Control Handle (13) (Figure 3-11) is superstructure.
  • Page 98 OPERATING CONTROLS AND PROCEDURES RT530E-2 OPERATOR’S MANUAL CCS Main Screen Symbols and Icons FIGURE 3-13 3-28 Published 5-3-2016, Control # 555-02...
  • Page 99 RT530E-2 OPERATOR’S MANUAL OPERATING CONTROLS AND PROCEDURES Figure 3-13 Item Numbers Item Description Transmission Temperature Fuel Level Battery Voltage Engine Speed (Tachometer) Engine Coolant Temperature Diesel Exhaust Fluid (Optional) Direction/Gear Number Engine Warm-up Indicator (Wait-to-start) Park Brake Emergency Stop Marker/Position/Side Light Rear Wheels Not Centered Four-Wheel Drive Indicator Differential Lock Indicator (Optional)
  • Page 100 OPERATING CONTROLS AND PROCEDURES RT530E-2 OPERATOR’S MANUAL CCS Menu Screen FIGURE 3-14 3-30 Published 5-3-2016, Control # 555-02...
  • Page 101 RT530E-2 OPERATOR’S MANUAL OPERATING CONTROLS AND PROCEDURES Figure 3-14 Item Numbers Item Description Menu Screen Indicator Status Indicator Bar Outrigger Group Outrigger Button WRL Swing Group WRL Height Limit WRL Boom Angle Limit WRL Swing Angle Limit WRL Radius Limit WRL Virtual Wall Limit Tools Group Display Brightness Settings...
  • Page 102 OPERATING CONTROLS AND PROCEDURES RT530E-2 OPERATOR’S MANUAL CCS Operation Display Menu Screen When the menu button on the jog dial (3) (Figure 3-12) or There are three different levels: The Main Screen, the Menu control panel of the CCS is pressed, the overview of the Screen and the Sub Level menus.
  • Page 103 RT530E-2 OPERATOR’S MANUAL OPERATING CONTROLS AND PROCEDURES RATED CAPACITY LIMITER (RCL) SYSTEM The Rated Capacity Limiter (RCL) is an electro-mechanical sensing system designed to alert the crane operator of DANGER impending capacity when the system has been properly preset by the operator. The control panel is mounted in the Electronic equipment on this crane is intended as an aid front console of the operator cab.
  • Page 104 OPERATING CONTROLS AND PROCEDURES RT530E-2 OPERATOR’S MANUAL Outrigger Operation Menu Raising the Jacks Spin the jog dial clockwise and press OK button to select and For choosing options during rigging. This is the only function choose jack operation. Press the lower side of the Outrigger w h e r e t h e m e n u b u t t o n ( 3 ) ( F i g u r e 3 -1 2 ) w i l l n o t Function Enable Switch on the left armrest to enable jack automatically navigate directly to the menu screen.
  • Page 105 RT530E-2 OPERATOR’S MANUAL OPERATING CONTROLS AND PROCEDURES Toggle counterclockwise and select the menu icon to exit this Press OK/enter button on display or jog dial (6) (Figure 3-12) group. to exit the outrigger screen. Press escape button (1) (Figure 3-12) to leave menu and CAUTION return to CCS main screen.
  • Page 106 CCS screen will be illuminated in red. NOTE: If the RCL is not working correctly, do not start work with the crane but notify Manitowoc Crane Care. NOTE: When the RCL override icon (above, the third icon...
  • Page 107 RT530E-2 OPERATOR’S MANUAL OPERATING CONTROLS AND PROCEDURES Set the Boom Set the Jib Angle (if installed) Turn jog dial clockwise to set boom, including aux nose and Turn jog dial clockwise to program the jib angle after the reeving options. length is selected.
  • Page 108 OPERATING CONTROLS AND PROCEDURES RT530E-2 OPERATOR’S MANUAL Switch to RCL Home Screen Display Reeving Selection Turn jog dial clockwise to select the icon for reeving options. Press Screen Toggle button (4) (Figure 3-12) on the Jog Dial Press ENTER a second time and turn dial to change reeving menu control to switch to the RCL main menu screen.

  • Page 109: Telescope Control Pedal (Optional)

    RT530E-2 OPERATOR’S MANUAL OPERATING CONTROLS AND PROCEDURES FOOT PEDAL CONTROLS spring pressure to overcome the hydraulic pressure being applied to the brake release circuit and applies the spring brake according to the pressure from the swing power brake valve. Telescope Control Pedal (Optional) The Telescope Control Pedal (4) (Figure 3-15) is supplied when the crane is equipped with an auxiliary hoist, is located in the middle of the cab floor.

  • Page 110: Rcl Emergency Override Switch (Non-Ce Certified Cranes)

    OPERATING CONTROLS AND PROCEDURES RT530E-2 OPERATOR’S MANUAL RCL Emergency Override Switch (Non-CE RCL Emergency Override Switch and Certified Cranes) Indicator (CE Certified Cranes) WARNING WARNING Loss of RCL Monitoring Hazard! Loss of RCL Monitoring Hazard! The RCL Emergency Override switch is to be used in The RCL Emergency Override Switch is to be used in emergency situations only.

  • Page 111: Rcl Internal Light Bar (Optional)

    RT530E-2 OPERATOR’S MANUAL OPERATING CONTROLS AND PROCEDURES Strobe Light or Beacon (Optional) (Not Shown) The strobe light or beacon is on the right side of the superstructure. It is on when the ignition switch is on. Backup Alarm (Not Shown) The backup alarm is an audio system used to warn personnel outside the crane when the crane is backing up.

  • Page 112: Appendix A: Crane Control System (Ccs) Symbols And Icons

    OPERATING CONTROLS AND PROCEDURES RT530E-2 OPERATOR’S MANUAL Appendix A: Crane Control System (CCS) Symbols and Icons Symbol Description 3rd Wrap Warning 4-Wheel Drive Auxiliary Hoist Status Auxiliary Hoist Disabled Auxiliary Hoist Enabled Auxiliary Hoist Raise Auxiliary Hoist Not In Use Auxiliary Hoist Lower Battery Voltage Boom Lift Status...
  • Page 113 RT530E-2 OPERATOR’S MANUAL OPERATING CONTROLS AND PROCEDURES Symbol Description Bypass 3 Pressed Coolant Temp Differential Lock Engine Preheat Engine Speed (RPM) Engine Warning (Error) Emergency Stop Fuel Level Hoist Limit Switch Shutdown Hydraulic Oil Temp Information Group Jib Angle Difference Jib Angle Too High Jib Angle Too Low Jib Load Too High...
  • Page 114 OPERATING CONTROLS AND PROCEDURES RT530E-2 OPERATOR’S MANUAL Symbol Description Low Brake Pressure Low Steering Fluid Pressure Main Hoist Status Main Hoist Disabled Main Hoist Enabled Main Hoist Raise Main Hoist Not In Use Main Hoist Lower Marker/Position/Side Light Rear Wheels Not Centered Oil Feed Filter Contaminated Outrigger Button Outrigger Front Left...
  • Page 115 RT530E-2 OPERATOR’S MANUAL OPERATING CONTROLS AND PROCEDURES Symbol Description RCL Override Status Light Bar Error Swing Status Swing Brake Swing Group SLI Early Warning SLI Shutdown Swing Brake Telescope Status Tools Group Transmission Temperature Warning Transmission Status WRL Area Limit WRL Height Limit WRL Radius Limit WRL Swing Angle Limit...
  • Page 116 OPERATING CONTROLS AND PROCEDURES RT530E-2 OPERATOR’S MANUAL THIS PAGE BLANK 3-46 Published 5-3-2016, Control # 555-02...

  • Page 117: General

    RT530E-2 OPERATOR’S MANUAL SET-UP AND INSTALLATION PROCEDURES SECTION 4 SET-UP AND INSTALLATION PROCEDURES SECTION CONTENTS General ........4-1 Stowing .

  • Page 118: Cable Reeving

    SET-UP AND INSTALLATION PROCEDURES RT530E-2 OPERATOR’S MANUAL CABLE REEVING NOTE: The type of cable (wire rope) available on this crane is 35 x 7 (non-rotating). Within the limits of the load and range charts and permissible line pull, multi-part lines allow the operator to raise a greater load than can be raised with a single part line.
  • Page 119 RT530E-2 OPERATOR’S MANUAL SET-UP AND INSTALLATION PROCEDURES Upper Boom Upper Boom Nose Sheaves To Main Hoist Nose Sheaves To Hoist To Aux Hoist Bottom Boom Nose Sheaves Aux. Nose Boom Nose Dead End Bottom Boom Nose Sheaves Ball Ball Hookblock Single Part Line Sheaves 4-Sheave Hookblock...
  • Page 120 SET-UP AND INSTALLATION PROCEDURES RT530E-2 OPERATOR’S MANUAL To Hoist Mast On Boom Extension One Part Line Using Fixed Boom Extension 6284 Ball Upper Boom Nose Sheaves To Main Hoist Bottom Boom Nose Sheaves Hookblock Sheaves Hookblock Dead End Seven Parts Line 6710-4 3-Sheave Hookblock FIGURE 4-3 continued...

  • Page 121: Dead-End Rigging/Wedge Sockets

    Inspect the wedge and socket. Remove any rough edges and burrs. Manitowoc Crane Group specifies the size, type, class and line pulls for wire rope, predominately rotation resistant wire The end of the wire rope should be seized using soft, or rope, and rigging accessories such as overhaul balls and annealed wire or strand.

  • Page 122: Dead-End Rigging

    13.28 block system and other components during use of the crane. 7/16 11.11 Of the methods shown below, Manitowoc prefers that 12.70 method A or F be used, i.e., clipping a short piece of wire 9/16 14.29 rope to the dead-end or using a commercially available 15.88...

  • Page 123: Erecting And Stowing The Boom Extension

    RT530E-2 OPERATOR’S MANUAL SET-UP AND INSTALLATION PROCEDURES Specialty Clip Specialty Wedge Wedge Socket FIGURE 4-6 ERECTING AND STOWING THE BOOM EXTENSION DANGER General Warnings Always secure the boom extension with a tag line (rope) on the main boom before removing any connections. This will prevent the extension from swinging around and knocking you off the carrier or injuring other persons in the DANGER...
  • Page 124 SET-UP AND INSTALLATION PROCEDURES RT530E-2 OPERATOR’S MANUAL Visually check to ensure all pins are installed. Attach a length of rope to the boom extension tip (Figure 4-8) to aid in swinging the boom extension into Crane should be set up on outriggers using normal place ahead of the boom nose.
  • Page 125 RT530E-2 OPERATOR’S MANUAL SET-UP AND INSTALLATION PROCEDURES Boom Nose Boom Extension CAUTION Do not place blocking under the boom extension sheave wheel. Damage to the sheave wheel may occur. Install the top left side attachment pin and retainer clip into the upper anchor and attachment fittings of the boom nose (Figure 4-9).
  • Page 126 SET-UP AND INSTALLATION PROCEDURES RT530E-2 OPERATOR’S MANUAL Detail A Detail B Item Description Boom Extension Sheave Boom Extension base Main Boom Base Section Upper Boom Nose Sheaves Lower Boom Nose Sheaves Attach Pins Attach Pins Mast Assembly FIGURE 4-10 4-10 Published 5-3-2016, Control # 555-02...
  • Page 127 RT530E-2 OPERATOR’S MANUAL SET-UP AND INSTALLATION PROCEDURES 6717-2 FIGURE 4-11 Item Description Item Description Boom Base Section Alignment Jack Inner Mid Section Offset Pin Outer Mid Section Mast Assembly Stowage Pin Fly Section Mast Assembly Upper Sheave Cable Retainer Mast Assembly Cable Retainer Left Side Attachment Pins Right Side Attachment Pins Boom Nose Dead End Lug...
  • Page 128 SET-UP AND INSTALLATION PROCEDURES RT530E-2 OPERATOR’S MANUAL 6035 6034 OUT POSITION IN POSITION DETAIL A Item Description Handle Retainer Pin Wear Pads Clip Pin and Hitch Pin Swingaway Sliding Support and Ramp Stowage Lug for Hitch Pin Hanger Weld Vertical Adjustment Bolt Horizontal Adjustment Bolt Lower Support Weld Base Boom Section...

  • Page 129: Stowing

    RT530E-2 OPERATOR’S MANUAL SET-UP AND INSTALLATION PROCEDURES Stowing 13. Using the rope attached to the tip of the boom extension, manually swing the extension to the side of the boom. With crane set up on outriggers, fully retract the boom 14.

  • Page 130: Changing Boom Extension From Telescoping Type To Fixed Type

    SET-UP AND INSTALLATION PROCEDURES RT530E-2 OPERATOR’S MANUAL Slowly lower the boom until the tip of the swingaway Stowing is on the ground and the offset pin can be installed. Unreeve the boom extension nose. b. Install the offset pin, two washers, and lock pin. Position the boom to horizontal.

  • Page 131: Unlock

    RT530E-2 OPERATOR’S MANUAL SET-UP AND INSTALLATION PROCEDURES Unlock shall be attached to the rope line with the lowest operating speed. NOTE: Always remove the switch lock (enable) before If the crane is operated with a main boom extension or top installing an A2B weight around the hoist rope.
  • Page 132 SET-UP AND INSTALLATION PROCEDURES RT530E-2 OPERATOR’S MANUAL Inspect mechanical and electrical installation of power weight, the acoustic alarm should sound, the A2B switch measurement sockets on the lattice extension (if warning should display, and the luffing gear should switch off. Lower the hook block slightly to eliminate this present).

  • Page 133: Counterweights

    RT530E-2 OPERATOR’S MANUAL SET-UP AND INSTALLATION PROCEDURES COUNTERWEIGHTS Fixed Counterweight Description DANGER The counterweight is pinned to the rear of the turntable and Ensure the primary retainer pin assembly is properly weighs approximately 3817 kg (8416 lb). For cranes without installed to secure the counterweight.
  • Page 134 SET-UP AND INSTALLATION PROCEDURES RT530E-2 OPERATOR’S MANUAL before inserting eyebolts (two 1-1⁄4 X 7UNC eyebolts are needed.) Item Description Ensure the four counterweight leveling capscrews (3) Counterweight are set for maximum clearance with the turntable. Primary Retainer Pin Assembly For cast counterweight; remove the redundant pin Leveling Capscrews assembly (6) prior to removing the primary retainer pin Turntable...
  • Page 135 RT530E-2 OPERATOR’S MANUAL SET-UP AND INSTALLATION PROCEDURES NOTE: The counterweight (1) weighs approximately 3817 kg (8416 lb). Item Description NOTE: Use of a forklift to remove/install the fixed Counterweight counterweight is not recommended. Primary Retainer Pin Assembly Attach an adequate lifting device to the counterweight Leveling Capscrews lift counterweight...
  • Page 136 SET-UP AND INSTALLATION PROCEDURES RT530E-2 OPERATOR’S MANUAL THIS PAGE BLANK 4-20 Published 5-3-2016, Control # 555-02...

  • Page 137: Section 5

    Dispose of waste properly! Improperly disposing of waste distributor or Manitowoc Crane Care. can threaten the environment. Potentially harmful waste used in Manitowoc cranes includes — but is not limited to — oil, fuel, grease, coolant, air CAUTION conditioning refrigerant, filters, batteries, and cloths which...

  • Page 138: Arctic Conditions Below -18°C (0°F)

    -9°C (15°F). Refer to Table 5-1 for a list of the recommended standard lubricants. Standard lubricants are used on all Manitowoc cranes unless the crane is ordered with a cold weather package. These standard lubricants are effective in ambient temperatures...

  • Page 139: Arctic Conditions Down To -40°C (-40°F)

    RT530E-2 OPERATOR’S MANUAL LUBRICATION Arctic Conditions Down To -40°C (-40°F) • Cold weather alternator • Fluids suitable to -29°C (-20°F) All Weather Package and Lubricants Arctic windshield washer fluid Engineering recommends the following lubricants for Arctic fuel components for ambient temperatures to -40°F. Special lubricants alone are not sufficient to operate at extreme low -40°C (-40°F) Package temperatures.
  • Page 140 LUBRICATION RT530E-2 OPERATOR’S MANUAL TABLE 5-2: All Weather Lubricants Recommended Lubricant Lubricant/Fluid Grove Spec. Type Grade Classification Axle/Swing Box Gear Oil Petro-Canada Traxon E Syn- thetic CITGO, Synthetic Gear Lube Eaton, Roadranger EP 6829014058 75W-90 Mobil, Mobilube SCH Shell, Spirax S Sunoco Duragear EP Tier 3 Engine Oil Petro-Canada Duron Synthetic...

  • Page 141: Surface Protection For Cylinder Rods

    Boeshield® T-9 Premium Metal Protectant. gun, or those that have a stuck check ball, must be replaced. Manitowoc Crane Care has Boeshield® T-9 Premium Metal Protectant available in 12 oz. cans that can be ordered Where wear pads are used, cycle the components and through the Parts Department.

  • Page 142: Steering And Suspension

    LUBRICATION RT530E-2 OPERATOR’S MANUAL DANGER Crushing Hazard! Movement of the superstructure and the boom may create a crushing and/or pinching hazard. Failure to observe this warning could result in death or serious injury. Steering and Suspension Lube Point Figure Approved Lube Item Lube Interval...
  • Page 143 RT530E-2 OPERATOR’S MANUAL LUBRICATION 8046-1 6818-2 6818-1 FIGURE 5-1 GROVE Published 5-3-2016, Control # 555-02...

  • Page 144: Axles

    LUBRICATION RT530E-2 OPERATOR’S MANUAL Lube Point Figure Approved Lube Item Lube Interval Application Description Lubricant Capacity Axles • Check level every GL-5 500 hours or 3 Extended Fill to bottom of hole months Axle Tech As seen in 20.8 l Service Interval in housing on the Differentials...
  • Page 145 RT530E-2 OPERATOR’S MANUAL LUBRICATION 8046-1 6818-3 6818-45 FIGURE 5-2 GROVE Published 5-3-2016, Control # 555-02...

  • Page 146: Drive Train

    LUBRICATION RT530E-2 OPERATOR’S MANUAL Lube Point Figure Approved Lube Item Lube Interval Application Description Lubricant Capacity Drive Train EO-15W/40 • Check level • Check level every 10 Engine Oil through dipstick. hours or daily a. Engine SAE 15W-40 17.5 l •...
  • Page 147 RT530E-2 OPERATOR’S MANUAL LUBRICATION 8054 Dipstick 6818-36 6813-7 8046-1 Opposite Side 6818-37 8048 8045 FIGURE 5-3 5-11 GROVE Published 5-3-2016, Control # 555-02...

  • Page 148: Drive Train (Continued)

    LUBRICATION RT530E-2 OPERATOR’S MANUAL Lube Point Figure Approved Lube Item Lube Interval Application Description Lubricant Capacity Drive Train (continued) EP-MPG Extreme Until Driveline - Slip Pressure Figure 5-4 grease 500 hours or 3 months 2 grease fittings Joints Multipurpose extrudes Grease 6829003477 •...
  • Page 149 RT530E-2 OPERATOR’S MANUAL LUBRICATION Fuel Cap Access 8053 6818-36 Opposite Side 8046-1 Opposite Side 8052 6818-8 6818-43 FIGURE 5-4 5-13 GROVE Published 5-3-2016, Control # 555-02...

  • Page 150: Outriggers

    LUBRICATION RT530E-2 OPERATOR’S MANUAL Lube Point Figure Approved Lube Item Lube Interval Application Description Lubricant Capacity Outriggers EP-MPG Extreme Brush lubricant on Outrigger Beams Pressure Figure 5-5 50 hours or 1 week bottom of outrigger (Outside) Multipurpose beams Grease 6829003477 EP-MPG Brush lubricant on Extreme...
  • Page 151 RT530E-2 OPERATOR’S MANUAL LUBRICATION 8046-1 7961 6818-9 FIGURE 5-5 5-15 GROVE Published 5-3-2016, Control # 555-02...

  • Page 152: Turntable

    LUBRICATION RT530E-2 OPERATOR’S MANUAL Lube Point Figure Approved Lube Item Lube Interval Application Description Lubricant Capacity Turntable • Check and fill every GL-5 50 hours Extended Use dipstick. If no Turntable Gear 4.0 l • Drain and fill after Figure 5-6 Service Interval dipstick, fill to top of (4.25 qt)
  • Page 153 RT530E-2 OPERATOR’S MANUAL LUBRICATION 6818-11 6818-10 Dipstick 8046-1 6818-44 FIGURE 5-6 5-17 GROVE Published 5-3-2016, Control # 555-02...

  • Page 154: Boom

    LUBRICATION RT530E-2 OPERATOR’S MANUAL Lube Point Figure Approved Lube Item Lube Interval Application Description Lubricant Capacity Boom EP-MPG Until Extreme Pressure Upper Lift Figure 5-7 grease 500 hours or 3 months 1 grease fittings Multipurpose Cylinder Pin Grease extrudes 6829003477 EP-MPG Extreme Until Pressure...
  • Page 155 RT530E-2 OPERATOR’S MANUAL LUBRICATION 7181-1 7181-2 8046-1 6818-21 6818-42 6818-13 6818-26 FIGURE 5-7 5-19 GROVE Published 5-3-2016, Control # 555-02...

  • Page 156: Boom (Continued)

    LUBRICATION RT530E-2 OPERATOR’S MANUAL Lube Point Figure Approved Lube Item Lube Interval Application Description Lubricant Capacity Boom (continued) EP-MPG Extreme Until Pressure Boom Pivot Shaft Figure 5-8 grease 250 hours or 3 months 2 grease fittings Multipurpose extrudes Grease 6829003477 EP-MPG Extreme Until...
  • Page 157 RT530E-2 OPERATOR’S MANUAL LUBRICATION 6818-17 6818-41 8046-1 6818-31 6818-30 FIGURE 5-8 5-21 GROVE Published 5-3-2016, Control # 555-02...

  • Page 158: Hoist

    LUBRICATION RT530E-2 OPERATOR’S MANUAL Lube Point Figure Approved Lube Item Lube Interval Application Description Lubricant Capacity Hoist • Check and fill every AGMA 50 hours or weekly Extreme Oil level must be 5.2 l Main Hoist Figure 5-9 Pressure Gear visible in the sight •...
  • Page 159 RT530E-2 OPERATOR’S MANUAL LUBRICATION 8046-1 6818-17 FIGURE 5-9 5-23 GROVE Published 5-3-2016, Control # 555-02...

  • Page 160: Hydraulic

    "milky" with only a small layer of transparent oil on top. If the "milky” appearance was due to air foaming, it will dissipate and the oil should closely match the fresh oil. Should you have any questions, please contact your local authorized Manitowoc distributor.
  • Page 161 RT530E-2 OPERATOR’S MANUAL LUBRICATION 8046-1 Sight Gauge 6818-19 8055 FIGURE 5-10 5-25 GROVE Published 5-3-2016, Control # 555-02...
  • Page 162 LUBRICATION RT530E-2 OPERATOR’S MANUAL THIS PAGE BLANK 5-26 Published 5-3-2016, Control # 555-02...

  • Page 163: General

    RT530E-2 OPERATOR’S MANUAL MAINTENANCE CHECKLIST SECTION 6 MAINTENANCE CHECKLIST SECTION CONTENTS General ........6-1 Daily or 10 Hour Check List .

  • Page 164: Weekly Or 50 Hour Check List

    MAINTENANCE CHECKLIST RT530E-2 OPERATOR’S MANUAL Fuel/Water Separator: Drain moisture Air Cleaner: Check for proper service/level. Check for cracks or leaks Hook Block and Headache Ball Safety Latch: Check for proper working order. Check for cracks and leaks; Check for excessive wear Lock-out Cylinder and Swing Potentiometer: Check for proper operation while operating machine.
  • Page 165 RT530E-2 OPERATOR’S MANUAL Alphabetical Index Accidents ............. 2-2 Anti Two Block (A2B) Switch .
  • Page 166 OPERATOR’S MANUAL RT530E-2 THIS PAGE BLANK...

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