Reassembly Of Main Spool; Reassembly Of Main Relief Valve - Daewoo Solar 300LC-V Manual

Reassembly of Main Spool

1. Install O-ring on mating surface of valve housing cap.
2. Install spool of subassembly condition (2-6, 14-17) in same positions that they were remove from
during disassembly
Align spool with hole and insert it slowly.
After inserting spool, check to see if it slides easily.
If spool is inserted when it is in a poor operating condition with a scratch, it can cause a
malfunction of the spool.
3. Install cap (12, ten places) and fasten it in place with socket head bolt (74). A129
4. Install cap (8, ten places) and fasten it in place with socket head bolt (74). Tightening torque: 3.98 -
4.49 kg•m (29 - 32 ft lb)
5. Install O-ring on plug assembly (72) and tighten it to two sides of cap of travel straight section (section
H-H).
6. Install O-ring (62) on plug assembly (91) and install it on long cap of spare section (section G-G).
Install O-ring (62) on plug assembly (105). Install plug assembly on short cap of spare section
(section G-G).
When tightening plug to cap, be careful not to over tighten. If it is over tighten, threads of
cap can be damaged.
Reassembly of Miscellaneous Plug Kinds
1. Install O-ring on plug assembly (60) and install. Tightening torque: 10.50 - 11.52 kg•m (76 - 83 ft lb)
2. Install O-ring (62) on plug assembly (61) and install. Tightening torque: 3.98 - 4.49 kg•m (29 - 32 ft lb)
3. Tighten orifice plug (63). Tightening torque: 1.43 - 1.84 kg•m (10.33 - 13.28 ft lb).
4. Install O-ring on plug assembly (92) and install. Tightening torque: 20.90 - 23.15 kg•m (151 - 167 ft
lb).
5. Install O-ring on plug assembly (71) and install. Tightening torque: 1.43 - 1.84 kg•m (10 - 13 ft lb).
6. Install O-ring on plug assembly (72) and install. Tightening torque: 7.44 - 8.06 kg•m (54 - 58 ft lb)

Reassembly of Main Relief Valve

Check if there is dirt and paint chips around threads of plug (1, 6, 8) and nut (4, 7). Replace O-ring with
new one. Clean installation portion of relief valve and valve housing. Install valve, and then tighten plug (1,
width across flats: 32 mm). Tightening torque: 7.95 - 8.97 kg•m (58 - 65 ft lb). If relief valve was
disassembled, adjust pressure by referring to "Main Relief Valve" on page 41.
NOTE: The torque values are based on use of lubricated threads.
Main Control Valve (Kayaba)
IMPORTANT
IMPORTANT
S0709401K
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