Daewoo Solar 200W-V Instructions Manual
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Daewoo Solar 200W-V Instructions Manual

Daewoo Solar 200W-V Instructions Manual

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Solar 200W-V
Shop Manual
2023-7139E
Serial Number 0001 and Up
March 2000

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  • Page 1 Solar 200W-V Shop Manual 2023-7139E Serial Number 0001 and Up March 2000...
  • Page 2 Product Label Instructions Trim Out The Label Along The Lines And Insert Into Pocket On The Binder Spine Pub. No. 2023-7139E...
  • Page 4 1TABLE OF CONTENTS Safety Wheel Excavator Safety ................S0102020 Specifications Specifications for Solar 200W-V ............S0202040 General Maintenance General Maintenance Procedures ............S0302000 Standard Torques ..................S0309000 Upper Structure Cab ......................S0402020 Counterweight..................S0403000 Fuel Tank....................S0405070 Swing Bearing..................S0407010 Swing Reduction Gearbox ..............S0408040 Lower Structure and Chassis Ram Lock Valve Operation..............S0503000...
  • Page 5 Brake Supply Valve ................S0709220 Counterbalance Valve ................S0709300 Main Control Valve (Toshiba dx28-60) ..........S0709440 Remote Control Valve (Work Lever / Joystick) ........S0709450 Steering Valve ..................S0709710 Hydraulic Schematic (Solar 200W-V) ............S0792100 Electrical System Electrical System ...................S0802120 Electrical Schematic (Solar 200W-V).............S0892100 Attachments Boom and Arm..................S0902080 Bucket....................S0904000...
  • Page 6 Return to Master Table of Contents 1SAFETY...
  • Page 7 Use lifting and hoisting equipment capable of safely handling load. Remember, that ultimately safety is your own personal responsibility. WHEEL EXCAVATOR SAFETYS0102020 MODEL SERIAL NUMBER RANGE Solar 130W-V 0001 and Up Solar 200W-V 0001 and Up Copyright 1999 Daewoo December 1999 Wheel Excavator Safety S0102020 Page 1...

  • Page 8: Table Of Contents

    Return to Master Table of Contents TABLE OF CONTENTS To the Operator of a Daewoo Excavator............3 General Safety Essentials ................5 Location of Safety Labels ................5 Summary of Safety Precautions for Lifting in Digging Mode ......6 Work-site Precautions ..................7 Operation......................

  • Page 9: To The Operator Of A Daewoo Excavator

    Return to Master Table of Contents TO THE OPERATOR OF A DAEWOO EXCAVATOR DANGER! Unsafe use of the excavator could lead to serious injury or death. Operating procedures, maintenance and equipment practices or traveling or shipping methods that do not follow the safety guidelines on the following pages could cause serious, potentially fatal injuries or extensive damage to the machine or nearby property.
  • Page 10 Return to Master Table of Contents SAFETY ALERT SYMBOL Be Prepared - Get To Know All Operating and Safety Instructions. This is the Safety Alert Symbol. Wherever it appears in this manual or on safety signs on the machine you should be alert to the potential for personal injury or accidents. Always observe safety precautions and follow recommended procedures.

  • Page 11: General Safety Essentials

    Return to Master Table of Contents GENERAL SAFETY ESSENTIALS ACCESSORY APPLICATIONS The excavator has been pr imarily designed for moving ear th with a bucket. For use as a grapple or for other object ha ndling, con tact Dae woo f or pr oper in stallation an d appl ication. Lifting-work applications (unless r estricted or pr ohibited by lo cal r egulations) ar e p ermitted i n ap proved li ft c onfiguration, t o rated capacity only, with no side-loading.

  • Page 12: Summary Of Safety Precautions For Lifting In Digging Mode

    For safety’s sake, replace all OEM parts with the correct authorized or genuine Daewoo part. For example, not taking the time to replace fasteners, bolts or nuts with the correct replacement parts could lead to a condition in which the safety of critical assemblies is dangerously compromised.

  • Page 13: Work-Site Precautions

    Options ki ts ar e a vailable th rough y our dea ler. C ontact D aewoo f or i nformation on a vailable one- way (single-acting) and two-way ( double-acting) pi ping/valving/auxiliary c ontrol k its. Bec ause Daewoo c annot anticipate, identify or test all of the attachments that owners may wish to install on their machines, please contact Daewoo for authorization and approval of attachments, and their compatibility with options kits.
  • Page 14 Return to Master Table of Contents USE CARE ON LOOSE SUPPORT Working hea vy loa ds over loo se, s oft gr ound or u neven, br oken ter rain can cau se dang erous s ide loa d conditions and possible tipover and injury. Travel without a load or balanced load may also be hazardous. If temperatures are changing, be c autious of dark and wet patches when working or traveling over frozen ground.

  • Page 15: Operation

    Return to Master Table of Contents STAY ALERT FOR PEOPLE MOVING THROUGH THE WORK AREA When l oading a tr uck you sh ould al ways k now where the driver is. Avoid loading over the cab of a truck even if the driver is i n a s afe s pot.
  • Page 16 Return to Master Table of Contents BEFORE STARTING THE ENGINE Do a "pre-start" safety check: • Walk a round your ma chine before ge tting i n t he o perator’s c ab. Loo k for evidence o f l eaking fluid, lo ose f asteners, mi saligned a ssemblies or any other indications o f po ssible eq uipment hazard.
  • Page 17 Return to Master Table of Contents OBSERVE GENERAL SAFETY RULES Only trained and authorized personnel, with a good knowledge and awareness of safe procedures, may be allowed to operate or perform maintenance or service on the excavator. All personnel a t t he work-site should be a ware of assigned individual r esponsibilities a nd tasks.      Communication and hand signals used should be understood by everyone.
  • Page 18 Return to Master Table of Contents FUEL, OIL AND HYDRAULIC FLUID FIRE HAZARDS Add fuel, oil, antifreeze and hydraulic fluid to the machine only in a w ell v entilated ar ea. The machine m ust be p arked with controls, l ights and s witches tu rned o ff.
  • Page 19 Return to Master Table of Contents TRAVEL CONTROLS MAY PRODUCE REVERSED OPERATIONS Before starting the machine you should always check to see which end of the lower structure is under the operator’s cab. In the normal travel configuration, the steering axle is at t he front of the machine, and the rigid axle is under the engine and counterweight.

  • Page 20: Equipment

    Return to Master Table of Contents PARKING THE MACHINE Avoid making sudden stops, or parking the machine wherever it happens to be at the end of the work day. Plan ahead so that the excavator will be on a firm, level surface away from traffic and away from high walls, cliff edge s a nd any ar ea of potential w ater ac cumulation or runoff.
  • Page 21 Contact your Daewoo distributor for available safety guards and/or recommendations if there is any danger of get ting hit b y objects tha t could s trike the operator’s cab. Make su re that al l othe r w ork-site c rew members are kept well away from the excavator and safe from potential hazards.
  • Page 22 Return to Master Table of Contents WINDOW GLASS BREAKING TOOL This excavator is equipped with a glass breaking tool. It is located behind the operator seat in the upper r ight c orner of t he c ab. Thi s t ool c an b e used i n c ase of a n em ergency si tuation whi ch requires th e b reaking of gl ass to exit fr om th e operator’s cabin.
  • Page 23 Check c ylinder d rift r ate at r egular in tervals. M aximum allowable r ates are i ncluded in the Specification section in the Excavator Shop Manual. Overhaul seal kits are available through Daewoo. HIGH PRESSURE HYDRAULIC LINES CAN STORE A GREAT DEAL OF ENERGY Exposed hydraulic hoses on the arm or boom could react with explosive force if struck by a falling rock, overhead obstacle or other job site hazard.

  • Page 24: Maintenance

    Warning tag s f or con trols ar e available from HAOC920L Daewoo distributors. Figure 18 S0102020 Wheel Excavator Safety Page 18...
  • Page 25 Return to Master Table of Contents DO NOT RUN THE ENGINE IF REPAIRS OR WORK IS BEING PERFORMED ALONE You should always have at least two people working together if the engine must be run during service. One person needs to remain in the operator’s seat, ready to work the controls or stop the machine and "SHUT OFF"...
  • Page 26 Return to Master Table of Contents PRESSURIZED HYDRAULIC OIL FLUID LEAKS CAN BE DANGEROUS Fluid leaks from hydraulic hoses or pressurized components can be difficult to see but pressurized oil has enough force to pierce the skin and cause serious injury. Always use a piece of wood or cardboard to check for suspected hydraulic leaks.

  • Page 27: Shipping And Transportation

    Return to Master Table of Contents SHIPPING AND TRANSPORTATION OBEY STATE AND LOCAL OVER-THE-ROAD REGULATIONS Check state and local restrictions regarding weight, width and length of a l oad prior to making any other preparation for transport. The hauling vehicle, trailer and load must all be in compliance with local regulations governing the intended shipping route.
  • Page 28 Return to Master Table of Contents S0102020 Wheel Excavator Safety Page 22...
  • Page 29 Return to Master Table of Contents 1SPECIFICATIONS...
  • Page 30 Return to Master Table of Contents...
  • Page 31 Use lifting and hoisting equipment capable of safely handling load. Remember, that ultimately safety is your own personal responsibility. SPECIFICATIONS FOR SOLAR 200W-VS0202040 MODEL SERIAL NUMBER RANGE Solar 200W-V 0001 and Up Copyright 1999 Daewoo December 1999 Specifications for Solar 200W-V S0202040 Page 1...
  • Page 32 Swing Speed Test ................. 25 Swing Speed Test ................. 25 Swing Force Test................... 25 Cylinder Performance Tests ..............26 Boom Cylinders Test ................26 Arm Cylinder Test.................. 26 Hydraulic Cylinder Natural Drop Test ............ 26 S0202040 Specifications for Solar 200W-V Page 2...

  • Page 33: General Description

    The excavator has three main component sections: • The Upper Turntable • The Lower Undercarriage and Power Train • The Excavator Front-end Attachment The following illustration identifies main components and their locations. (See Figure 1.) Specifications for Solar 200W-V S0202040 Page 3...

  • Page 34: Component Location

    Return to Master Table of Contents COMPONENT LOCATION HBOK011L Figure 1 S0202040 Specifications for Solar 200W-V Page 4...
  • Page 35 Ram Cylinder Counterweight Front Axle Engine Step Muffler Transmission Control Valve Travel Motor Swing Motor Drive Shaft Center Joint Rear Axle Swing Bearing Blade Cylinder Boom Cylinder Dozer Blade Boom Fender Arm Cylinder Specifications for Solar 200W-V S0202040 Page 5...

  • Page 36: General Dimensions

    The actual value for "Digging Reach", depends on the stability and support provided by ground conditions. Digging too far underneath the excavator if soil conditions are wet, loose or unstable can collapse ground support, which could cause injury and/or equipment damage. S0202040 Specifications for Solar 200W-V Page 6...
  • Page 37 Return to Master Table of Contents Specifications for Solar 200W-V S0202040 Page 7...

  • Page 38: Working Range

    Return to Master Table of Contents WORKING RANGE HBOK651L Figure 3 S0202040 Specifications for Solar 200W-V Page 8...
  • Page 39 (31' - 10'') (30' - 9'') (29' - 5'') (29' - 4'') Maximum Dump Height 6,887 mm 6,511 mm 6,112 mm 6,042 mm (22' - 7'') (21' - 4'') (20' - 1'') (19' - 10'') Specifications for Solar 200W-V S0202040 Page 9...

  • Page 40: Hydraulic Cylinders

    2,105 mm 1,640 mm 615 mm 858 mm 267 mm (71.26 in.) (82.87 in.) (64.57 in.) (24.21 in.) (33.78 in.) (10.51 in.) Retract. Cushion Extend. Cushion Maker Dongyang Dongyang Dongyang Dongyang Dongyang Dongyang S0202040 Specifications for Solar 200W-V Page 10...

  • Page 41: Engine Specifications

    56 kg•m @ 1,600 RPM (405.05 ft lb @ 1,600 RPM) Mass (Dry) 450 kg (992 lbs.) Fuel System Fuel Injection Pump BOSCH A Fuel Injection Opening Pressure 185 kg/cm2 (2,631 lb/in2) Fuel Injection Timing 18° BTDC Cooling System Injector Nozzle Type Multi-hole Specifications for Solar 200W-V S0202040 Page 11...
  • Page 42 80°– 84°C (180°– 203°F) Electrical System Batteries 2 x 12 V, 100 AH Charging System Regulator IC Type (Integrated Circuit) Alternator 60 amp, 24 V (IC Type) Starter 4.5 Kw, 24 V, Magnet Type S0202040 Specifications for Solar 200W-V Page 12...

  • Page 43: Engine Performance Curves (Per Ks-R1004 Standard)

    INSTALLED MUFFLER INSTALLED PERFORMANCE STANDARD KS R1004 POWER (MAX, RATED) 155.0 ps (152.88 hp) / 2200 rpm MAX. TORQUE 56.0 kg•m (405.05 ft lbs) / 1600 rpm FUEL CONSUMPTION(MIN,RATED) 166.0 g/ps•h (5.85 oz/Hp.h) Specifications for Solar 200W-V S0202040 Page 13...

  • Page 44: Approximate Weight Of Workload Materials

    --------------------- --------------------- granular (2,583 lb/yd Cement, Portland, DRY 1,362 kg/m --------------------- --------------------- clinkers (2,295 lb/yd Dolomite, crushed 1,522 kg/m --------------------- --------------------- (2,565 lb/yd Earth, loamy, DRY, 1,202 kg/m --------------------- --------------------- loose (2,025 lb/yd S0202040 Specifications for Solar 200W-V Page 14...
  • Page 45 929 kg/m --------------------- --------------------- (1,566 lb/yd Snow, light density 529 kg/m --------------------- --------------------- (891 lb/yd Sand, DRY, loose 1,522 kg/m --------------------- --------------------- (2,565 lb/yd Sand, WET, packed 1,922 kg/m --------------------- --------------------- (3,240 lb/yd Specifications for Solar 200W-V S0202040 Page 15...
  • Page 46 2,000 KG/M (1,850 LB/YD ), OR (2,700 LB/YD ), OR (3,370 LB/YD ), OR LESS LESS LESS Shale, broken 1,362 kg/m --------------------- --------------------- (2,295 lb/yd Sulphur, broken 529 kg/m --------------------- --------------------- (1,620 lb/yd S0202040 Specifications for Solar 200W-V Page 16...

  • Page 47: General Specifications

    Mono Boom (5.2 M), Short Arm (2.4 M), Front Stabilizer And Rear Dozer Blade Option (3)* Mono Boom (5.2 M), Short Arm (2.0 M), Front Stabilizer and Rear Dozer Blade * Standard and optional configuration apply only to this table and do not reflect sales configurations. Specifications for Solar 200W-V S0202040 Page 17...

  • Page 48: Hydraulic System Component Specifications

    (213 psi) Volume: 350 cm (19.5 in Transmission Accumulator Nitrogen Charge: 8 kg/cm (114 psi) Volume: 700 cm (42.7 in3) Brake Accumulator Nitrogen Charge: 30 kg/cm (426 psi) Volume: 700 cm (42.7 in S0202040 Specifications for Solar 200W-V Page 18...

  • Page 49: System Component Specifications

    Max. Output Speed 83.5 rpm Max. Output Torque 1,099.60 kg•m (7,953.42 ft lbs) Pinion Gear (Built in Reduction Gear) Type Spur Gear Gear P.C.D Dia 156 mm (6.14 in.) No. of Teeth Module Specifications for Solar 200W-V S0202040 Page 19...

  • Page 50: Brake System

    6.0 kg/sq cm (85 psi) System and Pressure System Full Hydraulic, Dual Line Service Brake Pressure 80.0 kg/sq cm (1,140 psi) Brake Distance 6.50 m (21' - 4'') at 24 km/h (15 mph) S0202040 Specifications for Solar 200W-V Page 20...

  • Page 51: Steering System

    Chocking Valve Maker & Model HANIL, HIH1246 Maximum Working Pressure 400 kg/cm (5,689 psi) Check Valve Cracking Pressure 2.0 kg/sq cm (28.4 psi) Make-up Pressure 3.0 kg/sq cm (42.7 psi) ± 6.6° Oscillating Angle Specifications for Solar 200W-V S0202040 Page 21...

  • Page 52: Performance Tests And Standards

    Down seconds 3.1 ± 0.3 3.4 ± 0.3 Propeller Shaft High RPM (min) 2,720 ± 50 RPM (min) 707 ± 30 Breaking Distance 6.50 m (21' - 4'') at 24 km/h (15 mph) S0202040 Specifications for Solar 200W-V Page 22...

  • Page 53: Tests

    Repeat tests with Power Mode engine control settings at both Power Mode S (standard work mode) and Power Mode H (high speed mode). Travel speed tests should also be repeated at both high and low speed. Specifications for Solar 200W-V S0202040 Page 23...

  • Page 54: Travel Speed Tests

    Check that RPM at drive shaft is above 2,720 RPM at high speed and above 707 ± 30 RPM at low speed. Figure 6 Travel Motor Transmission Propeller Shaft Front Axle Center Joint S0202040 Specifications for Solar 200W-V Page 24...

  • Page 55: Swing Speed Test

    Maximum di stance sh ould be l ess tha n 700 mm (27 1/2") or less, in both Power Mode H and Power Mode S. Specifications for Solar 200W-V S0202040 Page 25...

  • Page 56: Cylinder Performance Tests

    Turn of f th e en gine and measure c ylinder d rop a fter 5 mi nutes. Maximum cylinder dr ops are a s follows: boom and bucket 20 mm (0.787"); arm 40 mm (1.57"); and blade 10 mm (0.39"). S0202040 Specifications for Solar 200W-V Page 26...
  • Page 57 Return to Master Table of Contents 1GENERAL MAINTENANCE...
  • Page 58 Return to Master Table of Contents...
  • Page 59 Use lifting and hoisting equipment capable of safely handling load. Remember, that ultimately safety is your own personal responsibility. GENERAL MAINTENANCE PROCEDURESS0302000 MODEL SERIAL NUMBER RANGE ALL MODELS ALL RANGES Copyright 1998 Daewoo September 1998 General Maintenance Procedures S0302000 Page 1...
  • Page 60 Return to Master Table of Contents TABLE OF CONTENTS Welding Precautions and Guidelines ............. 3 Hydraulic System - General Precautions ............4 Maintenance Service and Repair Procedure ..........5 General Precautions ................5 Hydraulic System Cleanliness And Oil Leaks ..........6 Maintenance Precautions for Hydraulic System Service ......

  • Page 61: Welding Precautions And Guidelines

    (that is not always readily visible) could be caused. Always consult Daewoo After Sales Service before welding on integral components (car body, track frames, turntable, attachment) of the excavator. It is possible that some types of structurally critical repairs may require Magnetic Particle or Liquid Penetrant testing, to make sure there are no hidden cracks or damage, before the excavator can be returned to service.

  • Page 62: Hydraulic System - General Precautions

    Return to Master Table of Contents CAUTION! Observe the following safety precautions: Use extra caution and adequate safety shielding when welding near fuel and oil tanks, batteries, hydraulic piping lines or other fire hazards. Never weld when the engine is running. Battery cables must be disconnected before the welding procedure is started.

  • Page 63: Maintenance Service And Repair Procedure

    Return to Master Table of Contents IMPORTANT Hydraulic system operating conditions (repetitive cycling, heavy work loads, fluid circulating under high pressure) make it extremely critical that dust, grit or any other type of contamination be kept out of the system. Observe fluid and filter change maintenance interval recommendations and always pre-clean any exterior surface of the system before it is exposed to air.

  • Page 64: Hydraulic System Cleanliness And Oil Leaks

    Return to Master Table of Contents HYDRAULIC SYSTEM CLEANLINESS AND OIL LEAKS MAINTENANCE PRECAUTIONS FOR HYDRAULIC SYSTEM SERVICE Whenever m aintenance, r epairs or an y othe r typ e o f tr oubleshooting o r se rvice i s bei ng performed, it ’s important to r emember th at the hydraulic system –...

  • Page 65: Cleaning And Inspection

    Return to Master Table of Contents Grease l ip s eals prior t o NOTE: assembly. Figure 1 CLEANING AND INSPECTION GENERAL GUIDELINES All parts must be clean to permit an effective inspection. During assembly, it is very important that no dirt or foreign material enters unit being assembled.

  • Page 66: Bearing Inspection

    Return to Master Table of Contents scratching. Curling under of any seal lip will seriously impair its efficiency. Apply a thin coat of Loctite #120 to outer diameter, of metal casing, on oil seals to assure an oil tight fit into retainer. Use extreme care not to get Loctite on lips of oil seals.
  • Page 67 Return to Master Table of Contents Normal Bearing Smooth e ven su rfaces wi th no dis coloration or marks Figure 2 Bent Cage Cage damage due to i mproper handling or tool usage. Replace bearing Figure 3 Figure 4 Galling Metal smears o n r oller en ds du e t o o verheat, lubricant failure or overload.
  • Page 68 Return to Master Table of Contents Abrasive Step Wear Pattern on roller ends caused by fine abrasives. Clean al l par ts and ho usings, ch eck al l par ts and housings, c heck seals an d bear ings an d replace if leaking, rough or noisy.
  • Page 69 Return to Master Table of Contents Fatigue Spalling Flaking of surface metal resulting from fatigue. Replace bearing - clean all related parts. Figure 10 Brinelling Surface in dentations in r aceway c aused b y rollers e ither under im pact l oading or v ibration while the bearing is not rotating.
  • Page 70 Return to Master Table of Contents Cracked Inner Race Race c racked d ue to i mproper fi t, c ocking or poor bearing seat. Replace all parts and housings, check seals and bearings and replace if leaking. Figure 14 Smears Smearing of me tal due to s lippage c aused b y poor f itting, lub rication, o verheating, o verloads...
  • Page 71 Return to Master Table of Contents Heat Discoloration Heat discoloration can range from faint yellow to dark b lue r esulting fr om o verload o r incorrect lubrication. Excessive heat can cause softening of r aces or rollers. To check for loss of temper on races or rollers, a simple file test may be made.
  • Page 72 Return to Master Table of Contents S0302000 General Maintenance Procedures Page 14...
  • Page 73 Always use tools and equipment that is in good working order. Use lifting and hoisting equipment capable of safely handling load. Remember, that ultimately safety is your own personal responsibility. STANDARD TORQUESS0309000 MODEL SERIAL NUMBER RANGE ALL MODELS ALL RANGES Copyright 1998 Daewoo September 1998 Standard Torques S0309000 Page 1...
  • Page 74 Return to Master Table of Contents TABLE OF CONTENTS Torque Values for Standard Metric Fasteners ..........3 Torque Values for Standard U.S. Fasteners............ 4 Type 8 Phosphate Coated Hardware ............. 6 Torque Values for Hose Clamps ..............7 Torque Values for Split Flanges..............8 Torque Wrench Extension Tools ..............

  • Page 75: Torque Values For Standard Metric Fasteners

    Return to Master Table of Contents TORQUE VALUES FOR STANDARD METRIC FASTENERS The units for the torque values are kg•m (ft lb) NOTE: Grade Dia. x Pitch (mm) 10.9 12.9 (4A) (4D) (4S) (5D) (5S) (6D) (6S) (6G) (8G) (10K) (12K) 0.15 0.16...

  • Page 76: Torque Values For Standard U.s. Fasteners

    Return to Master Table of Contents TORQUE VALUES FOR STANDARD U.S. FASTENERS S.A.E. BOLT HEAD TYPE DESCRIPTION GRADE MARKING WILL HAVE NO MARKINGS IN THE CENTER OF THE HEAD Low or Medium Carbon Steel Not Heat Treated WILL HAVE THREE RADIAL LINES Quenched and Tempered Medium Carbon Steel WILL HAVE 6 RADIAL LINES Quenched and Tempered Special Carbon or Alloy Steel...
  • Page 77 Return to Master Table of Contents The following General Torque Values must be used in all cases where SPECIAL TORQUE VALUES are not given TORQUE V ALUES L ISTED THROUGHOUT TH IS M ANUAL A RE L UBRICATED NOTE: (WET) THREADS; VALUES SHOULD BE INCREASED 1/3 FOR NON-LUBRICATED (DRY) THREADS.

  • Page 78: Type 8 Phosphate Coated Hardware

    Return to Master Table of Contents TYPE 8 PHOSPHATE COATED HARDWARE This chart provides tightening torque for general purpose applications using original equipment standard hardware as listed in th e Parts Manual for the machine involved. DO NOT SUBSTITUTE. In m ost cases, original eq uipment s tandard hardware is defined as T ype 8 , c oarse thread b olts and nuts and thr u hardened flat washers (Rockwell ``C'' 38-45), all phosphate coated and assembled without supplemental lubrication (as received) condition.

  • Page 79: Torque Values For Hose Clamps

    Return to Master Table of Contents TORQUE VALUES FOR HOSE CLAMPS The f ollowing c hart p rovides the tig htening tor ques f or h ose c lamps us ed in a ll r ubber ap plications (radiator, air cleaner, operating lever boots, hydraulic system, etc.). TORQUE PLUS OR MINUS 5 lbf in (0.1 kg•m) RADIATOR, AIR CLEANER, HYDRAULICSYSTEM...

  • Page 80: Torque Values For Split Flanges

    Return to Master Table of Contents TORQUE VALUES FOR SPLIT FLANGES The following chart provides the tightening torques for split flange connections used in hydraulic systems. Split flanges and fitting shoulders should fit squarely. Install all bolts, finger tight and then torque evenly. Overtorquing bolts will damage the flanges and/or bolts, which may cause leakage.

  • Page 81: Torque Wrench Extension Tools

    Return to Master Table of Contents TORQUE WRENCH EXTENSION TOOLS Very large diameter, high grade fasteners (nuts, bolts, cap screws, etc.) require a great deal of turning force in order to achieve recommended tightening torque values. Common problems that could occur as a result are: •...

  • Page 82: Other Uses For Torque Wrench Extension Tools

    Use the information on this page as a general guide in selecting specific formulas that will meet the particular requirements of individual assembly installations. Daewoo does not specifically endorse a specific manufacturer or brand name but the following table of “Loctite” applications is included for which cross-references to other makers’...
  • Page 83 Return to Master Table of Contents I. “Loctite” Fastener Adhesives Break-away Cure Strength Product Application Color Removal (In/lb) Of Sealer Alone Low s trength f or 6 mm ( 1/4") or Purple Hand tools smaller fasteners. 242 or Medium strength for 6 mm (1/4") and Blue Hand tools larger fasteners.
  • Page 84 Return to Master Table of Contents IV. “Loctite” retaining compounds Product Application Color Notes For bushings, sleeves, press-fit bearings, Use Locquic “N” primer for splines and collars. For gaps to 0.0002 mm Green increased bond strength and all (0.005"), temperatures to 121°C (250°F). cold temperature applications.
  • Page 85 Return to Master Table of Contents 1UPPER STRUCTURE...
  • Page 86 Return to Master Table of Contents...
  • Page 87 Use lifting and hoisting equipment capable of safely handling load. Remember, that ultimately safety is your own personal responsibility. S0402020 MODEL SERIAL NUMBER RANGE Solar 130W-V 0001 and Up Solar 200W-V 0001 and Up Copyright 1999 Daewoo December 1999 S0402020 Page 1...
  • Page 88 Return to Master Table of Contents TABLE OF CONTENTS Removal ......................3 Installation ...................... 5 Window and Gasket Replacement ..............8 Falling Object Protective Structures (F.O.P .S.)..........9 S0402020 Page 2...

  • Page 89: Removal

    Return to Master Table of Contents REMOVAL CAUTION! Avoid disassembling cab if there are strong wind gusts, which could catch large surface area of cab shell and push it sideways during lift. Park on firm and level ground. Lower bucket to ground. Shut en gine do wn and r emove k ey fr om starter switch.
  • Page 90 Return to Master Table of Contents Remove floor mat. Remove operator’s seat (1, Figure 2). Be ca reful not to dam age s eat NOTE: covering. 10. Remove duct covers (5, 6, 7 and 9, Figure 2). W hen r emoving duct cover (7), disconnect hour meter connector.

  • Page 91: Installation

    Return to Master Table of Contents 17. Remove f our m ounting nuts fr om f our corners of cabin floor (2, Figure 4). 18. Remove f our he x bol ts (3, Fig ure 4) from door side of cabin floor. 19.
  • Page 92 Return to Master Table of Contents Install four m ounting nuts on four corners of cabin floor (2, Figure 4). Mounting nut to rque 2 0.2 k g•m NOTE: (146 ft lbs) Install four h ex bo lts ( 3, Figure 4) i n do or side of cabin floor.
  • Page 93 Return to Master Table of Contents 13. Connect wi per motor co nnector an d fr ont window washer hose located at floor plate bottom. 14. Install a ir du ct (3, 4 an d 8, Figu re 2) located at right side of cab. Connect d uct wi ring c onnector NOTE: before installing air duct (3).

  • Page 94: Window And Gasket Replacement

    Return to Master Table of Contents WINDOW AND GASKET REPLACEMENT The c ab r emoval dr awing a lso s hows replacement gla ss an d mat ing win dow gas kets and r ubber tr im pieces. When replacing glass or weather-strip gaskets, always: •...

  • Page 95: Falling Object Protective Structures (F.o.p .S.)

    Return to Master Table of Contents FALLING OBJECT PROTECTIVE STRUCTURES (F.O.P.S.) DANGER! If the excavator is to be used in mines, for demolition, or in other areas where falling rocks, building materials (concrete blocks, steel beams) or other heavy objects pose a danger to the safety of the operator, a certified Falling Object Protective Structure (F.O.P.S.) must be installed over the roof and/or front of the cab.
  • Page 96 BUY NOW Then Instant Download the Complete Manual. Thank you very much! Have questions. Please write to me. aservicemanuapdf@yahoo.com...

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