Daewoo Solar 130LC-V Instructions Manual
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Daewoo Solar 130LC-V Instructions Manual

Daewoo Solar 130LC-V Instructions Manual

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Solar 130LC-V
Shop Manual
2023-7117E
Serial Number 0001 and Up

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  • Page 1 Solar 130LC-V Shop Manual 2023-7117E Serial Number 0001 and Up...
  • Page 2 Product Label Instructions Trim Out The Label Along The Lines And Insert Into Pocket On The Binder Spine Pub. No. 2023-7117E...
  • Page 3 1TABLE OF CONTENTS Safety Track Excavator Safety................S0102000 Specifications Specifications for Solar 130LC-V............S0206000 General Maintenance General Maintenance Procedures ............S0302000 Standard Torques ..................S0309000 Upper Structure Cab ......................S0402000 Counterweight..................S0403000 Fuel Tank....................S0405000 Swing Bearing..................S0407000 Swing Reduction Gearbox ..............S0408020 Lower Structure and Chassis Track Assembly ..................S0505050 Engine and Drive Train Air-Conditioner..................S0605010...
  • Page 4 Main Pump (With Regulator) ..............S0708340 Main Control Valve ................S0709420 Remote Control Valve (Work Lever / Joystick) ........S0709450 Travel Control Valve (RCV8C4015A) ............S0709800 Hydraulic Schematic (S130LC-V) ............S0792040 Electrical System Electrical System ...................S0802060 Electrical Schematic (S130LC-V) ............S0892040 Attachments Boom and Arm..................S0902030 Bucket....................S0904000...
  • Page 5 1SAFETY...
  • Page 6 Use lifting and hoisting equipment capable of safely handling load. Remember, that ultimately safety is your own personal responsibility. TRACK EXCAVATOR SAFETYS0102000 MODEL SERIAL NUMBER RANGE Solar 130LC-V 0001 and Up Solar 220LC-V 0001 and Up Solar 220N-V 1001 and Up...

  • Page 7: Table Of Contents

    TABLE OF CONTENTS To the Operator of a Daewoo Excavator ............3 General Safety Essentials ................5 Location of Safety Labels ................5 Summary of Safety Precautions for Lifting in Digging Mode ......6 Work-site Precautions ..................7 Operation......................9 Equipment ....................

  • Page 8: To The Operator Of A Daewoo Excavator

    TO THE OPERATOR OF A DAEWOO EXCAVATOR DANGER! Unsafe use of the excavator could lead to serious injury or death. Operating procedures, maintenance and equipment practices or traveling or shipping methods that do not follow the safety guidelines on the following pages could cause serious, potentially fatal injuries or extensive damage to the machine or nearby property.
  • Page 9 WARNING! Indicates potential of a hazardous situation that, if not avoided, could result in serious injury or death. It may also be used to alert against a highly unsafe practice. DANGER! Indicates imminent hazard of a situation that, if not avoided, is very likely to cause death or extremely serious injury.

  • Page 10: General Safety Essentials

    GENERAL SAFETY ESSENTIALS ACCESSORY APPLICATIONS The excavator has be en pr imarily designed for m oving ear th wi th a bucket. For us e as a gr apple o r for other obj ect ha ndling, contact Daew oo f or p roper i nstallation and application. Lifting-work appl ications (unless restricted or prohi bited by l ocal regul ations) are per mitted in approved l ift c onfiguration, t o rated capacity only, with no side-loading.

  • Page 11: Summary Of Safety Precautions For Lifting In Digging Mode

    For safety’s sake, replace all OEM parts with the correct authorized or genuine Daewoo part. For example, not taking the time to repl ace fasteners, bolts or n uts with the correct repl acement p arts could lead to a condition in which the safety of critical assemblies is dangerously compromised.

  • Page 12: Work-Site Precautions

    (single-acting) and two-way (double-acting) piping/valving/auxiliary control k its. Because Daewoo c annot anticipate, identify or test all of the attachments that owners may wish to install on their machines, please contact Daewoo for authorization and approval of attachments, and their compatibility with options kits. AVOID HIGH-VOLTAGE CABLES Serious injury or deat h can r esult f rom c ontact or pro ximity to h igh-voltage electric l ines.
  • Page 13 If temperatures are changing, be cautious of dark and wet patches when working or traveling over frozen ground. S tay away f rom ditches, overhangs and al l other weak support surfaces. Halt wor k an d i nstall support mats or blocking if work is required in an area of poor track support. USE SOLID SUPPORT BLOCKING Never rely on lift jacks or other inadequate supports when work is being done.

  • Page 14: Operation

    STAY ALERT FOR PEOPLE MOVING THROUGH THE WORK AREA When l oading a t ruck you s hould always know where the driver is. Avoid loading over the cab of a truck even if the driver i s i n a s afe s pot. S omeone el se could have gone i nside, f or any number of reas ons.
  • Page 15 • Walk around your m achine before get ting in the operat or’s c ab. Look for e vidence of l eaking fluid, l oose f asteners, m isaligned as semblies or any ot her i ndications of p ossible e quipment hazard.
  • Page 16      Terrain and s oil conditions at the job site, approaching traffic, weather-related hazards and an y above or below ground obstacles or hazards should be observed and monitored by all work crew members. ENGINE VENTILATION Engine exhaust gases c an c ause f atal...
  • Page 17 FUEL, OIL AND HYDRAULIC FLUID FIRE HAZARDS Add fuel, oil, antifreeze and hydraulic fluid to the machine only in a well v entilated are a. The machine must b e p arked wi th controls, lights and switches turned off. The engine must be off and a ny f lames, gl owing em bers, aux iliary heating un its or s park-causing equi pment m ust be doused, t urned of f and /or kept wel l c lear of...
  • Page 18 idler end of the track frame. That will keep travel controls in their intended configuration and a t the same time, maintain the proper orientation of lights on the machine and posted flags and signs. KEEP "PINCH POINT" AREAS CLEAR - USE CAUTION IN REVERSE &...

  • Page 19: Equipment

    SHUTDOWN CONTROL FUNCTIONS After t he m achine has bee n l owered t o t he ov ernight s torage pos ition and al l s witches and operat ing controls are in the OFF position, the control stand lock lever must be engaged. Release the left console to disable all pilot circuit control functions.
  • Page 20 Contact your Daewoo distributor for available safety guards and/or recommendations if there is any danger of getting hi t b y o bjects that c ould s trike the operator’s c ab. M ake s ure t hat al l other w ork-site c rew members are kept well away from the excavator and safe from potential hazards.
  • Page 21 HYDRAULIC CYLINDER SEALS REQUIRE PERIODIC REPLACEMENT Check cylinder drift rate at regular intervals. Maximum allowable rates are i ncluded in the in this manual. Overhaul seal kits are available through Daewoo. HIGH PRESSURE HYDRAULIC LINES CAN STORE A GREAT DEAL OF ENERGY Exposed hydraulic hoses on t he ar m or boom could react wi th explosive force if struck by a f alling rock, overhead obstacle or other jobsite hazard.
  • Page 22 WEAR EYE PROTECTION AND SAFETY CLOTHING Full eye protection, a hard hat, safety shoes and gloves may be required at the job site. While wor king on the m achine, ne ver use inadequate t ools. T hey c ould break or s lip, causing i njury, or t hey m ay no t ade quately perform intended functions.

  • Page 23: Maintenance

    Warning tags f or controls a re av ailable from HAOC920L Daewoo distributors. Figure 18 DO NOT RUN THE ENGINE IF REPAIRS OR WORK IS BEING PERFORMED ALONE You should always have at least two people working together if the engine must be run during service.
  • Page 24 ALWAYS USE ADEQUATE EQUIPMENT SUPPORTS AND BLOCKING Do no t a llow wei ght or equipment l oads t o rem ain suspended. Lower e verything t o t he ground bef ore leaving the operator’s seat. Do not use hollow, cracked or unsteady, wobbling weight supports. Do not work under any equipment supported solely by a lift jack.
  • Page 25 OBTAIN IMMEDIATE MEDICAL ATTENTION IF PRESSURIZED OIL PIERCES THE SKIN. WARNING! Failure to obtain prompt medical assistance could result in gangrene or other serious damage to tissue. USE CORRECT REPLACEMENT FASTENERS TIGHTENED TO PROPER TORQUE Refer to the " General M aintenance" section of t his m anual for i nformation o n t ightening t orques a nd recommended assembly compounds and always use the correct part.

  • Page 26: Shipping And Transportation

    SHIPPING AND TRANSPORTATION OBEY STATE AND LOCAL OVER-THE-ROAD REGULATIONS Check state and local restrictions regarding weight, width and length of a load prior to making any other preparation for transport. The hauling vehicle, trailer and load must all be in compliance with local regulations governing the intended shipping route.
  • Page 27 1SPECIFICATIONS...
  • Page 28 Use lifting and hoisting equipment capable of safely handling load. Remember, that ultimately safety is your own personal responsibility. SPECIFICATIONS FOR SOLAR 130LC-VS0206000 MODEL SERIAL NUMBER RANGE Solar 130LC-V 0001 and UP Copyright 1998 Daewoo September 1998 Specifications for Solar 130LC-V S0206000 Page 1...
  • Page 29 Engine Performance Curves (Per KS-R1004 Standard) ......11 Approximate Weight of Workload Materials ..........12 Performance Tests..................15 Excavator Performance Standards............... 16 Test Conditions..................16 Travel Speed and Travel Motor Balance (Steering Deviation) Tests..16 Cylinder Performance Tests ..............20 S0206000 Specifications for Solar 130LC-V Page 2...

  • Page 30: General Description

    The excavator has three main component sections: • The Upper Turntable • The Lower Undercarriage and Track Frames • The Excavator Front-end Attachment The following illustration identifies main components and their locations. (See Figure 1 on page -4.) Specifications for Solar 130LC-V S0206000 Page 3...
  • Page 31 HIA3001I Figure 1 S0206000 Specifications for Solar 130LC-V Page 4...
  • Page 32 Radiator & Oil Cooler Travel Lever Air Cleaner Joystick Controls Control Valves Tooth Point Arm Cylinder Side Cutter Boom Bucket Boom Cylinder Push Link Guide Link Seat Center Joint Bucket Cylinder Swing Motor Specifications for Solar 130LC-V S0206000 Page 5...

  • Page 33: General Dimensions

    2000 mm (78.74 in.) 2600 mm (102.36 in.) 2600 mm (102.36 in.) 600 mm (23.62 in.) 600 mm (23.62 in.) 410 mm (16.14 in.) 410 mm (16.14 in.) 2830 mm (11.42 in.) 2830 mm (11.42 in.) S0206000 Specifications for Solar 130LC-V Page 6...

  • Page 34: Dimensions And Working Range

    Digging too far underneath the excavator if soil conditions are wet, loose or unstable can collapse ground support, which could cause injury and/or equipment damage. G.L. HBOC770L Figure 3 Specifications for Solar 130LC-V S0206000 Page 7...
  • Page 35 6,120 mm (240.94 in.) Digging Depth Maximum 7,350 mm (289.37 in.) 8,620 mm (339.37 in.) 8,950 mm (352.36 in.) Digging Height Maximum 4,990 mm (196.46 in.) 6,200 mm (244.09 in.) 6,530 mm (257.09 in.) Dump Height S0206000 Specifications for Solar 130LC-V Page 8...

  • Page 36: General Specifications

    0.35 bar (5.08 psi) shoe - Optional 50 0 m m (19. 7”) 0.42 bar (6.14 psi) shoe - Optional 700 m m (28" ) 0.31 bar (4.50 psi) shoe - Transport Dimensions Specifications for Solar 130LC-V S0206000 Page 9...
  • Page 37 3,750 mm (12' - 4'') Transport Trailer Capacity 30 tons (33 short tons), minimum load capacity Transport Loading Ramp 15° angle CAUTION: Refer to Transport Maximum Procedure for Allowable Slope Safe Shipping Instructions. S0206000 Specifications for Solar 130LC-V Page 10...

  • Page 38: Engine Performance Curves (Per Ks-R1004 Standard)

    163 g/ps h (5.7 oz./ps h) Barometric Pressure: 760 mm (30") Mercury NOTE: Temperature: 20 ° C (68 ° F) Cooling Fan: 590mm (23.2") sucker fan Alternator: 24 V, 50 amp Exhaust System: None Specifications for Solar 130LC-V S0206000 Page 11...

  • Page 39: Approximate Weight Of Workload Materials

    --------------------- --------------------- (1,701 lb/yd Clay, DAMP, natural 1,746 kg/m --------------------- --------------------- (2,943 lb/yd Cement, Portland, 1,506 kg/m --------------------- --------------------- DRY granular (2,583 lb/yd Cement, Portland, 1,362 kg/m --------------------- --------------------- DRY clinkers (2,295 lb/yd S0206000 Specifications for Solar 130LC-V Page 12...
  • Page 40 1,362 kg/m --------------------- --------------------- 1/2 or 2 (2,295 lb/yd Limestone, crushed 1,522 kg/m --------------------- --------------------- (2,565 lb/yd Limestone, fine 1,602 kg/m --------------------- --------------------- (2,705 lb/yd Phosphate, rock 1,282 kg/m --------------------- --------------------- (2,160 lb/yd Specifications for Solar 130LC-V S0206000 Page 13...
  • Page 41 Sand, DRY, loose 1,522 kg/m --------------------- --------------------- (2,565 lb/yd Sand, WET, packed 1,922 kg/m --------------------- --------------------- (3,240 lb/yd Shale, broken 1,362 kg/m --------------------- --------------------- (2,295 lb/yd Sulphur, broken 529 kg/m --------------------- --------------------- (1,620 lb/yd S0206000 Specifications for Solar 130LC-V Page 14...

  • Page 42: Performance Tests

    26.3 ±0.8 Travel S peed 20 m High 16.3 ±1.0 15.0 ±1.0 #1 ~ Up (65.6 ft) 23.7 ±1.0 21.5 ±1.0 Travel De viation 20 m 100 (Speed 1) 150 (Speed 2) (65.6 ft) Specifications for Solar 130LC-V S0206000 Page 15...

  • Page 43: Excavator Performance Standards

    Figure 5. 0.3 ~ 0.5m (1' - 2') HJA7001L Figure 5 The lowest part of the bucket linkage should be 0.3 m to 0.5 m (1' to 2') off the ground. S0206000 Specifications for Solar 130LC-V Page 16...
  • Page 44 16.3 ±1.0 seconds 15.0 ±1.0 seconds Low Speed 23.7 ±1.0 seconds 21.5 ±1.0 seconds Rotate the turntable 180°. Both tests should be repeat ed three times. Average all results to obtain a final value. Specifications for Solar 130LC-V S0206000 Page 17...
  • Page 45 3 f ull 360° rotations. The time required for 3 revolutions should be between 14.0 and 16.0 seconds in Power Mode II, 13.0 and 15.0 seconds in Power Mode III. HJA7005L Figure 8 Mode II 16.2 ±0.7 seconds Mode III 15.0 ±0.7 seconds S0206000 Specifications for Solar 130LC-V Page 18...
  • Page 46 M aximum distance s hould be l ess t han 700 mm (27.56 in.), in both Power Mode III and Power Mode II. Less than 700.0 mm Maximum (27.56 in.) Distance Specifications for Solar 130LC-V S0206000 Page 19...

  • Page 47: Cylinder Performance Tests

    20 mm (0.8") change, while the arm and boom cylinders should not fall more than 5 mm (0.2"). Cylinder Location Maximum Drop Boom Cylinder Less Than 5.0 mm (0.20 in.) Arm Cylinder Less Than 5.0 mm (0.20 in.) Bucket Cylinder Less Than 20.0 mm (0.79 in.) S0206000 Specifications for Solar 130LC-V Page 20...
  • Page 48 Serial Number OPERATION MODE II MODE III High Speed seconds 17.9 ±0.8 17.9 ±0.8 #1 ~ Up Low Speed seconds 26.3 ±0.8 26.3 ±0.8 Specifications for Solar 130LC-V S0206000 Page 21...
  • Page 49 1GENERAL MAINTENANCE...
  • Page 50 Use lifting and hoisting equipment capable of safely handling load. Remember, that ultimately safety is your own personal responsibility. GENERAL MAINTENANCE PROCEDURESS0302000 MODEL SERIAL NUMBER RANGE ALL MODELS ALL RANGES Copyright 1998 Daewoo September 1998 General Maintenance Procedures S0302000 Page 1...
  • Page 51 TABLE OF CONTENTS Welding Precautions and Guidelines ............. 3 Hydraulic System - General Precautions ............4 Maintenance Service and Repair Procedure ..........5 General Precautions ................5 Hydraulic System Cleanliness And Oil Leaks ..........6 Maintenance Precautions for Hydraulic System Service ......6 Oil Leakage Precautions .................

  • Page 52: Welding Precautions And Guidelines

    (that is not always readily visible) could be caused. Always consult Daewoo After Sales Service before welding on integral components (car body, track frames, turntable, attachment) of the excavator. It is possible that some types of structurally critical repairs may require Magnetic Particle or Liquid Penetrant testing, to make sure there are no hidden cracks or damage, before the excavator can be returned to service.

  • Page 53: Hydraulic System - General Precautions

    CAUTION! Observe the following safety precautions: Use extra caution and adequate safety shielding when welding near fuel and oil tanks, batteries, hydraulic piping lines or other fire hazards. Never weld when the engine is running. Battery cables must be disconnected before the welding procedure is started.

  • Page 54: Maintenance Service And Repair Procedure

    IMPORTANT Hydraulic system operating conditions (repetitive cycling, heavy work loads, fluid circulating under high pressure) make it extremely critical that dust, grit or any other type of contamination be kept out of the system. Observe fluid and filter change maintenance interval recommendations and always pre-clean any exterior surface of the system before it is exposed to air.

  • Page 55: Hydraulic System Cleanliness And Oil Leaks

    HYDRAULIC SYSTEM CLEANLINESS AND OIL LEAKS MAINTENANCE PRECAUTIONS FOR HYDRAULIC SYSTEM SERVICE Whenever m aintenance, repai rs or any o ther t ype of t roubleshooting or s ervice i s bei ng performed, i t’s important t o rem ember t hat t he h ydraulic syst em – including bot h t he interior and e xterior surf aces of assemblies, and every drop of operating fluid –...

  • Page 56: Cleaning And Inspection

    Grease lip s eals p rior NOTE: assembly. Figure 1 CLEANING AND INSPECTION GENRAL GUIDELINES All parts must be clean to permit an effective inspection. During assembly, it is very important that no dirt or foreign material enters unit being assembled. Even minute particles can cause malfunction of close fitting parts such as thrust bearing, matched parts, etc.

  • Page 57: Bearing Inspection

    scratching. Curling under of any seal lip will seriously impair its efficiency. Apply a thin coat of Loctite #120 to outer diameter, of metal casing, on oil seals to assure an oil tight fit into retainer. Use extreme care not to get Loctite on lips of oil s eals. If this happens, that portion of the seal will become brittle and allow leakage.
  • Page 58 Normal Bearing Smooth e ven s urfaces wi th no di scoloration or marks Figure 2 Bent Cage Cage da mage due t o improper ha ndling or t ool usage. Replace bearing Figure 3 Figure 4 Galling Metal s mears on rol ler ends du e t o o verheat, lubricant failure or overload.
  • Page 59 Abrasive Step Wear Pattern on roller ends caused by fine abrasives. Clean al l par ts a nd ho usings, c heck all parts and h ousings, c heck seals and bearings an d replace if leaking, rough or noisy. Figure 6 Etching Bearing surfaces appear gray or grayish black in...
  • Page 60 Fatigue Spalling Flaking of surface metal resulting from fatigue. Replace bearing - clean all related parts. Figure 10 Brinelling Surface i ndentations i n r aceway c aused by rollers e ither unde r impact loading o r vibration while the bearing is not rotating. Replace bearing if rough or noisy.
  • Page 61 Cracked Inner Race Race c racked due t o i mproper f it, c ocking or poor bearing seat. Replace all parts and housings, check seals and bearings and replace if leaking. Figure 14 Smears Smearing of m etal due t o s lippage c aused b y poor f itting, l ubrication, ov erheating, ov erloads or handling damage.
  • Page 62 Heat Discoloration Heat di scoloration can r ange f rom f aint yellow to dark blue resulting from overload or incorrect lubrication. Excessive heat can cause softening of races or rollers. To check for loss of temper on races or rollers, a simple file test may be made.
  • Page 63 Always use tools and equipment that is in good working order. Use lifting and hoisting equipment capable of safely handling load. Remember, that ultimately safety is your own personal responsibility. STANDARD TORQUESS0309000 MODEL SERIAL NUMBER RANGE ALL MODELS ALL RANGES Copyright 1998 Daewoo September 1998 Standard Torques S0309000 Page 1...
  • Page 64 TABLE OF CONTENTS Torque Values for Standard Metric Fasteners ..........3 Torque Values for Standard U.S. Fasteners ........... 4 Type 8 Phosphate Coated Hardware ............. 6 Torque Values for Hose Clamps ..............7 Torque Values for Split Flanges..............8 Torque Wrench Extension Tools..............9 Torque Multiplication ................

  • Page 65: Torque Values For Standard Metric Fasteners

    TORQUE VALUES FOR STANDARD METRIC FASTENERS The units for the torque values are kg m (ft lb) NOTE: Grade 10.9 12.9 Dia. x (4A) (4D) (4S) (5D) (5S) (6D) (6S) (6G) (8G) (10K) (12K) Pitch (mm) 0.15 0.16 0.25 0.22 0.31 0.28 0.43...

  • Page 66: Torque Values For Standard U.s. Fasteners

    TORQUE VALUES FOR STANDARD U.S. FASTENERS S.A.E. BOLT HEAD TYPE DESCRIPTION GRADE MARKING WILL HAVE NO MARKINGS IN THE CENTER OF THE HEAD Low or Medium Carbon Steel Not Heat Treated WILL HAVE THREE RADIAL LINES Quenched and Tempered Medium Carbon Steel WILL HAVE 6 RADIAL LINES Quenched and Tempered Special Carbon or Alloy Steel Recommended torque, in foot pounds, for all Standard Application Nuts and Bolts, provided:...
  • Page 67 The following General Torque Values must be used in all cases where SPECIAL TORQUE VALUES are not given TORQUE VALUES L ISTED T HROUGHOUT T HIS MANUAL AR E L UBRICATED NOTE: (WET) THREADS; VALUES SHOULD BE INCREASED 1/3 FOR NON-LUBRICATED (DRY) THREADS.

  • Page 68: Type 8 Phosphate Coated Hardware

    TYPE 8 PHOSPHATE COATED HARDWARE This chart provides tightening torque for general purpose applications using original equi pment standard hardware as listed in the Parts Manual for the machine involved. DO NOT SUBSTITUTE. In most cases, original equi pment s tandard hardware is def ined as T ype 8 , c oarse t hread bol ts and nut s and t hru hardened flat washers (Rockwell ``C'' 38-45), all phosphate coated and assembled without supplemental lubrication (as received) condition.

  • Page 69: Torque Values For Hose Clamps

    TORQUE VALUES FOR HOSE CLAMPS The following c hart pro vides t he tightening torques f or hos e clamps us ed i n al l rubbe r appl ications (radiator, air cleaner, operating lever boots, hydraulic system, etc.). TORQUE PLUS OR MINUS 5 lbf in (0.1 kg m) RADIATOR, AIR CLEANER, HYDRAULICSYSTEM BOOTS, ETC.

  • Page 70: Torque Values For Split Flanges

    TORQUE VALUES FOR SPLIT FLANGES The following chart provides the tightening torques for split flange connections used in hydraulic systems. Split flanges and fitting shoulders should fit squarely. Install all bolts, finger tight and then torque evenly. Overtorquing bolts will damage the flanges and/or bolts, which may cause leakage. NOTE: BOLT TORQUE FLANGE...

  • Page 71: Torque Wrench Extension Tools

    TORQUE WRENCH EXTENSION TOOLS Very large diameter, high grade fasteners (nuts, bolts, cap screws, etc.) require a great deal of turning force in order to achieve recommended tightening torque values. Common problems that could occur as a result are: • Recommended torque exceeds the measuring capacity of the torque wrench.

  • Page 72: Other Uses For Torque Wrench Extension Tools

    Use the information on this page as a general guide in selecting specific formulas that will meet the particular requirements of individual assembly installations. Daewoo does not specifically endorse a specific manufacturer or brand name but the following table of “Loctite” applications is included for which cross-references to other makers’...
  • Page 73 I. “Loctite” Fastener Adhesives Break-away Cure Strength Product Application Color Removal (In/lb) Of Sealer Alone Low s trength f or 6 m m ( 1/4") or Purple Hand tools smaller fasteners. 242 or Medium strength for 6 mm (1/4") and Blue Hand tools larger fasteners.
  • Page 74 IV. “Loctite” retaining compounds Product Application Color Notes For bushings, sleeves, press-fit bearings, Use Locquic “N” primer for splines and collars. For gaps to 0.0002 mm Green increased bond strength and all (0.005"), temperatures to 121°C (250°F). cold temperature applications. For high temperatures to 232°C (450°F).
  • Page 75 1UPPER STRUCTURE...
  • Page 76 Always use tools and equipment that is in good working order. Use lifting and hoisting equipment capable of safely handling load. Remember, that ultimately safety is your own personal responsibility. S0402000 MODEL SERIAL NUMBER RANGE Solar 130LC-V 0001 and Up Solar 220LC-V 0001 and Up Solar 220LL 1001 and Up...
  • Page 77 TABLE OF CONTENTS Removal ......................3 Installation ...................... 5 Window and Gasket Replacement ..............8 Falling Object Protective Structures (F.O.P.S.) ..........9 S0402000 Page 2...
  • Page 78 REMOVAL CAUTION! Avoid disassembling cab if there are strong wind gusts, which could catch large surface area of cab shell and push it sideways during lift. Park on firm and level ground. Lower bucket to ground. Shut engine down and rem ove k ey from starter switch.
  • Page 79 Remove floor mat. Remove operator’s seat (1, Figure 2). Be c areful not to dam age s eat NOTE: covering. 10. Remove duct covers (5, 6, 7 and 9, Figure When rem oving duc t c over (7), disconnect hour meter connector. 11.
  • Page 80 17. Remove f our m ounting n uts from four corners of cabin floor (2, Figure 4). 18. Remove f our he x bol ts (3, F igure 4) from door side of cabin floor. 19. Remove t wo he x bol ts (1, F igure 4 ) from right s ide of c abin floor and one bolt (4) under front window of cab floor.
  • Page 81 Install four mounting nut s on f our c orners of cabin floor (2, Figure 4). Mounting nut torque 20.2 kg•m NOTE: (146 ft lbs) Install four hex bolts (3, F igure 4) i n d oor side of cabin floor. Install t wo hex b olts (1, F igure 4) i n r ight side o f c abin f loor a nd one bol t (4) un der front window of cab floor.
  • Page 82 13. Connect wi per m otor c onnector and front window washer hose located at floor plate bottom. 14. Install ai r duct (3, 4 and 8, F igure 2) located at right side of cab. Connect duc t wi ring c onnector NOTE: before installing air duct (3).
  • Page 83 Thank you very much for your reading. Please Click Here Then More Information.

This manual is also suitable for:

Solar 220lc-vSolar 220n-vSolar 290lc-vSolar 330lc-vSolar 400lc-v

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