Daewoo Solar 300LC-V Manuals

Daewoo Solar 300LC-V Manuals

Manuals and User Guides for Daewoo Solar 300LC-V. We have 1 Daewoo Solar 300LC-V manual available for free PDF download: Manual

Daewoo Solar 300LC-V Manual

Daewoo Solar 300LC-V Manual (658 pages)

Brand: Daewoo | Category: Excavators | Size: 53 MB

Table of Contents

Section 1

6
- Table of Contents
  6
Section 2

10
- To the Operator of a Daewoo Excavator
  11
- General Safety Essentials
  14
- Location of Safety Labels
  14
- Summary of Safety Precautions for Lifting in Digging Mode
  15
- General Hazard Information
  16
- Unauthorized Modifications
  16
- Before Starting Engine
  24
- Machine Operation
  27
- Maintenance
  34
- Battery
  42
- Towing
  44
- Lifting with Sling
  45
- Shipping and Transportation
  45
Section 3

50
Section 4

74
Section 5

88
Section 6

118
- General Description
  119
- Parts List
  120
- Specifications
  121
- Removal
  122
- Installation
  126
Section 7

130
- General Description
  131
- Theory of Operation
  131
- Replacement of Rotor and Vane
  132
- Troubleshooting
  132
- Replacement of Rear Cover
  133
- Replacement of Armature
  134
Section 8

142
- General Description
  143
- Theory of Operation
  143
- Parts List
  144
- Specifications
  145
- Special Tools
  146
- Special Tools and Materials
  146
- Tool "A
  146
- Tool "B
  146
- Tool "C
  147
- Tool "D
  147
- Tool "E
  147
- Tool "F
  148
- Troubleshooting, Testing and Adjustment
  149
- Removal
  150
- Disassembly
  152
- Cleaning and Inspection (Wear Limits and Tolerances)
  156
- Reassembly
  157
- Installation
  162
- Start-Up Procedures
  163
Section 9

168
- General Description
  169
- Track Tension
  169
- Cleaning and Inspection (Wear Limits and Tolerances)
  172
- Track Removal
  176
- Track Shoes and Links
  176
- Front Idler Roller
  178
- Parts List
  178
- Front Idler Roller Disassembly
  179
- Front Idler Roller Reassembly
  181
- Lower Roller
  182
- Parts List
  182
- Lower Roller Disassembly
  183
- Lower Roller Removal
  183
- Lower Roller Installation
  185
- Parts List
  186
- Upper Roller
  186
- Upper Roller Reassembly
  189
- Parts List
  191
- Track Spring and Track Adjusting Cylinder
  191
Section 10

196
- General Description
  197
- Refrigerant Circulation
  199
- Control Panel
  201
- Control Specifications
  202
- Air Discharge According to Path Selection
  204
- Air-Conditioning System Circuit Diagram
  206
- Troubleshooting
  208
- Refrigerant Safe Handling Procedures
  212
- Refrigerant System Repairs
  212
- Repair and Replacement Procedure
  213
- Refrigerant Recovery
  215
- Vacuuming Refrigerant System
  215
- Leakage Check
  216
- Refrigerant Charging
  217
- Inspecting System for Leakage
  219
Section 11

222
- Drive Coupling
  223
- Special Tools
  224
- Drive Coupling Installation
  226
- Installation Procedure
  228
Section 12

232
- Hydraulic System - General Notes
  234
- General Notes
  235
- Hydraulic Schematic
  235
- Hydraulic Schematic (S300LC-V)
  235
- Boom down Circuit
  236
- Boom Operating Circuit
  236
- Operation of Working Components
  236
- Arm Crowd Circuit
  237
- Arm Dump Circuit
  237
- Arm Operating Circuit
  237
- Bucket Crowd Circuit
  238
- Bucket Operating Circuit
  238
- Swing Operating Circuit
  238
- Left Swing Operating Circuit
  239
- Right Swing Operating Circuit
  239
- Swing Relief Valve and Make-Up Valve
  239
- Travel Operating Circuit
  239
- Forward Travel Circuit
  240
- Reverse Travel Circuit
  240
- Initial Checks and Tests to Establish Operating Condition of the Excavator
  241
- Procedural Troubleshooting Baseline Recommendations
  241
- Adjustment and Testing
  242
- Pilot Pressure
  242
- Current Signal and Hydraulic Pressure Adjustments
  243
- Power Mode Valve
  243
- Control Valve Pressure and Current Adjustments
  244
- Swing Priority Valve
  244
- Checks and Adjustments
  245
- Pressure up Valve
  245
- Pump Input Power Control
  247
- Flow Meter and Flow Meter Kit Installation and Testing
  251
- Precautions/Initial Checks
  253
- Swing Relief Valve Checking and Adjustment
  253
- Swing System Troubleshooting
  253
- Troubleshooting - Swing Gearbox
  255
- Troubleshooting - Hydraulic Problems
  256
- Troubleshooting - Control Valve
  258
- Troubleshooting - Travel Control Valve
  259
- Troubleshooting - Joystick Control Valve
  260
Section 13

268
- General Description
  269
- Parts List
  270
- Inspection
  271
- Testing
  271
- Troubleshooting, Testing and Adjustment
  271
- Disassembly
  272
- Reassembly
  273
Section 14

276
- General Description
  277
- Theory of Operation
  277
- Parts List
  278
- Piston Nut
  280
- Special Tools and Materials
  280
- Piston Jig
  284
- Steel Bush Jig
  288
- Dust Wiper Jig
  292
- Slipper Seal Jig
  296
- Slipper Seal Straightening Jig
  300
- Disassembly
  303
- Reassembly
  309
Section 15

314
- General Description
  316
- Hydraulic Motor
  316
- Theory of Operation
  316
- Make-Up Valve Operation
  318
- Super Shockless Relief Valve Operation (Relief Valve Section Drawing)
  319
- Bypass Valve Operation (Bypass Valve Section Drawing)
  320
- Swing Brake Operation
  321
- Time Delay Valve (Time Delay Valve Section Drawing)
  323
- Parts List
  324
- Specifications
  326
- Pressing Tool of Inner Ring (2) and Taper Roller Bearing (4) Inner Race
  327
- Special Tools
  327
- Troubleshooting, Testing and Adjustment
  328
- Inspection Parts List
  330
- Removal
  330
- Disassembly
  331
- Disassembly of Cylinder Assembly
  334
- Disassembly of Lining Plates and Plates
  334
- Disassembly of Taper Roller Bearing Outer Race
  334
- Disassembly of Cylinder Assembly
  335
- Cleaning and Inspection (Wear Limits and Tolerances)
  336
- General
  336
- Reassembly
  336
- Reassembly of Cylinder Assembly
  337
- Reassembly of Oil Seal
  338
- Reassembly of Cylinder Assembly
  339
- Reassembly of Taper Roller Bearing Outer Race
  339
- Reassembly of Brake Piston
  340
- Reassembly of Lining Plate and Plate
  340
- Reassembly of O-Ring
  340
- Reassembly of Spring
  340
- Reassembly of Balance Plate
  341
- Reassembly of Inner Race
  341
- Reassembly of O-Ring
  341
- Applying Liquid Packing
  342
- Reassembly of Cover
  342
- Tightening of Bolt (Tightening of Cover (19) and Housing (28))
  342
- Confirming of Reassembly
  343
- Installation
  343
- Piping
  343
- Reassembly of Relief Valve Assembly, Etc
  343
- Hydraulic Oil
  344
- Preliminary Operation
  344
- Relief Valve
  344
- Start-Up Procedures
  344
Section 16

346
- General Description
  348
- Theory of Operation
  349
- Cause and Remedy of Trouble
  367
- General Caution Matters
  367
- Inspection Method of Abnormality of Hydraulic Motor
  367
- Disassembly
  370
- General Caution Matters
  370
- Reduction Gear Part
  370
- Disassembly of Cylinder Subassembly
  375
- Disassembly of Valve Casing
  376
- Disassembling of Drive Shaft Subassembly
  377
- Cleaning and Inspection (Wear Limits and Tolerances)
  378
- Maintenance Standard
  378
- Changing Standard of Hydraulic Motor Part
  379
- Parts Inspection and Inspection Standard of Reduction Gear
  381
- General Caution Matters
  382
- Motor Part
  382
- Reassembling of Drive Shaft Subassembly
  382
- Reassembling of Valve Casing Subassembly
  382
- Reassembly
  382
- Reassembling of Cylinder Subassembly
  384
- Reassembling of Motor
  385
- Reassembling of Angular Ball Bearing (18) of Housing (1) Part
  388
- Reassembling of Floating Seal (19)
  390
- Reassembling of Stopper (27)
  390
- Reassembling of Carrier Subassembly
  391
- Reassembling of Coupling Gear Subassembly and Housing Subassembly
  391
- Decision of Cluster Gear (6) Phase
  392
- Selection of Thrust Bearing (10) Thickness
  393
- Check
  395
- Fitting
  395
- Installation
  395
- Piping
  395
- Gear Oil
  396
- General Caution Matters
  396
- Kinds of Oil
  396
- Oil Drain
  396
- Oil Filling
  396
Section 17

398
- Swash Plate Type K5V Series Axial Piston Pump
  400
- Specifications
  401
- Construction
  402
- Construction and Function
  402
- Function
  402
- Cautions for Operation
  404
- Cautions for Piping
  404
- Installation
  404
- Cautions for Filters
  405
- Operational Cautions
  406
- Working Oil and Temperature Range
  406
- Cautions During Starting Operation
  407
- Check Pump Proper for Abnormalities
  407
- General Cautions
  407
- Oil Filling and Air Venting
  407
- Troubleshooting
  407
- Extreme Decrease of Pump Delivery Flow and Non-Increase of Delivery Pressure
  408
- Overload of Prime Mover
  408
- Abnormal Noises and Abnormal Vibrations
  409
- Construction of Tandem Type Duplex Pump
  410
- Tools
  412
- Axial Piston Pump Disassembling
  414
- Axial Piston Pump Reassembling
  418
- Axial Pump Maintenance Criteria
  421
- Correction Criteria for Cylinder, Valve Plate and Swash Plate (Shoe Plate)
  421
- Worn Part Replacement Criteria
  421
- Regulator for K5V, K3V Series of Kawasaki Swash Plate Type Axial Piston Pump
  423
- Type Description
  423
- Construction of Regulator
  424
- Horsepower Control
  426
- Outline
  426
- Flow Control
  427
- Negative Flow Control
  427
- Specifications
  427
- Variable Horsepower Control
  432
- Adjustment of Maximum and Minimum Flows
  433
- Adjustment of Maximum Flow
  433
- Adjustment of Minimum Flow
  433
- Fault Finding and Remedies on Regulator
  434
- Prime Mover Is Overloaded
  434
- Summary of Regulator Adjustment Values
  434
- Maximum Flow Is Not Available
  435
- Preparation for Disassembly
  436
- Tools
  436
- Regulator Disassembly
  437
- Regulator Reassembly
  440
- Tightening Torque
  443
Section 18

446
- General Description
  449
- When All Spools Are in Neutral
  449
- Signal Passage
  452
- Single Operation
  454
- Spare Spool Shifting
  454
- Travel Spool Shifting
  454
- Bucket Spool Shifting
  456
- Swing Spool Shifting
  456
- Boom Spool Shifting
  458
- Arm Spool Shifting
  461
- Parallel Orifice for Arm
  464
- Relief Valve
  465
- Combined Operation
  466
- Bucket Combined Operation
  468
- Antidrift Valve
  469
- Main Relief Valve
  470
- Overload Relief Valve (69, Total: Six Places)
  471
- Generation of Signal Pressure
  472
- Low Pressure Relief Valve (70, Total: Two Places)
  472
- Relief Operation
  473
- Parts List
  474
- Spool Assembly (2, Arm 2)
  478
- Spool Assembly (3, Boom1)
  478
- Spool Assembly (4, Bucket)
  478
- Spool Assembly (14, Arm1)
  479
- Spool Assembly (5, Travel)
  479
- Spool Assembly (6, Straight Travel)
  479
- Spool Assembly
  480
- Spool Assembly (15, Boom 2)
  480
- Spool Assembly (16, Swing)
  480
- Spool Assembly (17, Option)
  480
- Plug Assembly (60)
  482
- Relief Valve Assembly (70)
  483
- Specifications
  483
- General
  484
- Troubleshooting, Testing and Adjustment
  484
- Adjustment of Relief Valve
  485
- Main Relief Valve
  485
- Relief Valve
  485
- Over Load Relief Valve
  486
- Disassembly
  487
- Disassembly of Main Spool Part
  487
- General Instructions for Disassembly
  487
- Disassembly of Arm 1 para Spool Turn
  488
- Disassembly of Arm Regeneration Release Valve Part
  489
- Disassembly of Rod Check Valve Part
  489
- Disassembly of Antidrift Valve
  490
- Disassembly of Miscellaneous Plug Kind
  491
- Disassembly of Relief Valve
  491
- Disassembly of Spare Section Part
  491
- Disassembly of Valve Housing Combined Bolt
  491
- Disassembly of Main Relief Valve
  492
- Disassembly of Overload Relief Valve
  492
- Disassembly of Low Pressure Relief Valve
  493
- Cleaning
  494
- Cleaning and Inspection (Wear Limits and Tolerances)
  494
- Handling Instructions for Spool
  494
- Handling Instructions of O-Ring
  494
- Inspection
  494
- Instructions for Reassembly
  494
- Reassembly
  494
- Application Method of Loctite
  495
- Procedure of Subassembly
  495
- Reassembly of Spool Assembly (Main Spool)
  495
- Reassembly of Antidrift Valve Assembly
  496
- Reassembly of Arm 1 para Turn Spool Assembly
  496
- Reassembly of Load Check Valve
  497
- Reassembly of Relief Valve
  497
- Reassembly Procedure of Control Valve Body
  497
- Reassembly of Antidrift Valve
  498
- Reassembly of Arm 1 para Turn Spool
  498
- Reassembly of Arm Regeneration Release Valve
  498
- Reassembly of Spare Section Part
  498
- Reassembly of Main Relief Valve
  499
- Reassembly of Main Spool
  499
- Reassembly of Low Pressure Relief Valve
  501
- Reassembly of Overload Relief Valve
  501
- Installation
  502
- Start-Up Procedures
  502
Section 19

504
- Function
  505
- General Description
  505
- Theory of Operation
  505
- Parts List
  506
- Specifications
  507
- Torques
  507
- Performance
  508
- Removal
  508
- Disassembly
  511
- Cleaning and Inspection (Wear Limits and Tolerances)
  515
- Reassembly
  516
- Installation
  521
- Start-Up Procedures
  522
Section 20

524
- General Description
  525
- Pressure Reducing Valve
  525
- Theory of Operation
  525
- Operating Theory of Damper Mechanism
  527
- Parts List
  528
- Specification
  529
- Torque
  529
- Troubleshooting, Testing and Adjustment
  530
- Removal
  531
- Disassembly
  533
- Cleaning and Inspection (Wear Limits and Tolerances)
  539
- Reassembly
  540
- Installation
  545
- Start-Up Procedures
  546
- Electrical System
  555
Section 21

556
- Troubleshooting - Electrical System
  558
- Overview
  559
- Electric Supply System
  560
- Engine Starting Circuit
  561
- Engine Preheating System
  563
- Engine Stop System
  564
- Charging System
  567
- Monitoring System
  568
- Instrument Panel
  569
- Monitoring System Schematic
  570
- Instruments
  572
- Operation
  572
- Initial Operation
  576
- Mode Select Switch
  577
- Graphic Information Area Display
  578
- Overview
  578
- Main Menus for the Graphic Display Area
  579
- Language Setting
  580
- Main Menu
  580
- Time Setting
  580
- Filter/Oil Information
  581
- Special Menu
  582
- Control System Schematic
  596
- Electronic Hydraulic Control System (E-EPOS)
  596
- Power Mode Control
  598
- Power Mode Control - Circuit Diagram
  602
- Trenching Mode Control
  604
- Trenching Mode Control - Circuit Diagram
  606
- Engine Control System
  607
- Engine Control Motor
  609
- Engine Control Dial
  610
- Engine Control Circuit Diagram
  612
- Automatic Deceleration Control (Auto Idle Control)
  613
- Engine Overheat Protection System
  614
- Power Boost Mode
  615
- Power Boost Control - Circuit Diagram
  616
- Automatic Travel Speed Control
  617
- Automatic Travel Speed Control - Circuit Diagram
  618
- Engine Control Device - Adjustment
  619
- E-EPOS Controller
  622
- Self-Diagnostic Function
  622
- Engine Throttle Controller
  624
- Wiper Circuit
  625
- Wiper Operation
  625
- Wiper System
  625
- Window Washer Operation
  626
- Lighting System
  628
- Lighting System Circuit Diagram
  628
- Kind of Light
  629
- Overload Warning Device
  630
- Overload Warning Device Circuit Diagram
  630
- Electrical Schematic (S300LC-V)
  631
- Boom and Arm
  639
- Arm Removal Procedure
  642
- Front Attachment - Removal and Installation
  642
- Boom Removal Procedure
  644
- Arm Installation Procedure
  645
- Boom Installation Procedure
  645
- Installation
  645
- Bucket
  647
- Bucket Tooth Inspection and Replacement
  649
- Bucket O-Ring Replacement
  652
- New Bucket Installation
  654
- Attaching the Bucket
  655
- Bucket Attachment, Removal and Reversal
  655
- Detaching the Bucket
  655
- Reversing the Bucket
  656

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