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Related Manuals for CD Automation REVO E 3PH
Summary of Contents for CD Automation REVO E 3PH
- Page 1 -3PH BASIC USER’S MANUAL Rev. 10/2014 Thyristor Unit from 25A to 600A 00004 CD Automation S.r.l. Via Picasso 34/36 - 20025 – Legnano (MI) – ITALY Tel +39 0331 577479 – Fax +39 0331 579479 E-Mail: info@cdautomation.com - WEB: www.cdautomation.com...
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Page 4: Table Of Contents
SUMMARY 1 Important warnings for safety ..................6 2 Introduction ........................ 8 2.1 Advantages compared with analog thyristor unit 2.2 Software Configurator 3 Quick Start ........................ 10 4 REVO E Sizing ......................11 5 Identification and Order Code ..................12 5.1 Identification of the unit 5.2 Order Code 6 Installation ........................ - Page 5 10.4 Delay Triggering (DT) 10.5 Feed-back type 11 Connection description .................... 37 11.1 Access to the Electronic boards 11.2 Supply the Electronic Board 11.3 Analog Inputs 11.4 Analog Outputs 11.5 Digital Input 11.6 Digital Output 11.7 PG Connector 12 Internal Fuse ......................43 12.1 Fuse Code 13 Maintenance ......................
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Page 6: Important Warnings For Safety
CD Automation srl REVO E-3PH from 25A to 500A User’s Manual 1 Important warnings for safety This chapter contains important information for the safety. The not observance of these instructions may result in serious personal injury or death and can cause serious damages to the Thyristor unit and to the components system included. - Page 7 Caution: This icon is present in all the operational procedures where the Improper operation can cause damage for the Thyristor unit. CD Automation reserves the right to modify the own products and this manual without any advise. ®...
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Page 8: Introduction
CD Automation srl REVO E-3PH from 25A to 500A User’s Manual 2 Introduction A thyristor unit is semiconductor device which acts as a switch formed by two thyristors in ant parallel. To switch on the alternating current the input signal will be on and the thyristor will switch off at first Zero Crossing voltage with no input signal. -
Page 9: Software Configurator
CD Automation srl REVO E-3PH from 25A to 500A User’s Manual 2.2 Software Configurator The software configuration is free and is possible download it from our site: www.cdautomation.com If the Order Code is in line with requirement, then REVO E has been already configured in Factory and it's ready to use. -
Page 10: Quick Start
CD Automation srl REVO E-3PH from 25A to 500A User’s Manual 3 Quick Start Caution: this procedure must be performed only by qualified persons. If the Order Code of the Thyristor unit is in line with what you really need, then REVO E has been already configured in Factory and you just need to do the following steps: 1. -
Page 11: Revo E Sizing
CD Automation srl REVO E-3PH from 25A to 500A User’s Manual 4 REVO E Sizing 4.1.1 Star wiring with resistive load V = Nominal voltage phase to phase I = Nominal current of the load P = Nominal power of the load 4.1.2 Star wiring with inductive load... -
Page 12: Identification And Order Code
CD Automation srl REVO E-3PH from 25A to 500A User’s Manual 5 Identification and Order Code 5.1 Identification of the unit Caution: Before to install, make sure that the Thyristor unit have not damages. If the product has a fault, please contact the dealer from which you purchased the product. -
Page 13: Order Code
CD Automation srl REVO E-3PH from 25A to 500A User’s Manual 5.2 Order Code... -
Page 14: Installation
CD Automation srl REVO E-3PH from 25A to 500A User’s Manual 6 Installation Caution: Don't install near the hot elements or near the units that could give electromagnetic interferences. The REVO E Thyristor unit must be always mounted in vertical position to improve air cooling on heat- sink. -
Page 15: Dimensions And Fixing Holes
CD Automation srl REVO E-3PH from 25A to 500A User’s Manual 6.2 Dimensions and Fixing holes 96mm Size S09 (25A÷75A) Weight 5kg 104mm 97mm 12mm Size S11 (100A÷150A) Weight 10,5kg 97mm 222mm 12mm Size S13 (225A) Weight 18kg 222mm 222mm... -
Page 16: Removing The Cover
CD Automation srl REVO E-3PH from 25A to 500A User’s Manual 6.3 Removing the cover Size S09 Remove the screw, if present Open the unit Screw Open Size S11 Remove the screw, if present Remove the plastic cover Open the unit... -
Page 17: Wiring Instructions
CD Automation srl REVO E-3PH from 25A to 500A User’s Manual 7 Wiring instructions Caution: this procedure must be performed only by qualified persons. The Thyristor unit could be susceptible to interferences lost by near equipments or by the power supply, for this reason in accord to the fundamental practices rules is opportune take some precautions: ... - Page 18 CD Automation srl REVO E-3PH from 25A to 500A User’s Manual 7.1.2 Power cable dimensions (suggested) Power Supply Cable Load Cable (Output) Earth Current mm² mm² mm² 25A (S09) 35A (S09) 45A (S09) 75A (S09) 100A (S11) 125A (S11) 150A (S11)
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Page 19: Power Terminals
CD Automation srl REVO E-3PH from 25A to 500A User’s Manual 7.2 Power Terminals Warning: Before connecting or disconnecting the unit check that power and control cables are isolated from voltage sources. Terminal Description Line Input Phase 1 Line Input Phase 2... -
Page 20: Command Terminals Size S09
CD Automation srl REVO E-3PH from 25A to 500A User’s Manual 7.3 Command Terminals Size S09 Warning: Before connecting or disconnecting the unit check that power and control cables are isolated from voltage sources. Terminal Description Voltage Supply for Electronic Boards (See par. 11.2) Voltage Supply for Electronic Boards (See par. -
Page 21: Diagram Of Control Connection Size S09
CD Automation srl REVO E-3PH from 25A to 500A User’s Manual 7.4 Diagram of control connection Size S09 Caution: this procedure must be performed only by qualified persons. NOTE: *1 The user installation must be protecting by electromagnetic circuit breaker or by fuse isolator. -
Page 22: Command Terminals Size
CD Automation srl REVO E-3PH from 25A to 500A User’s Manual 7.5 Command Terminals Size S11/S13/S14 Warning: Before connecting or disconnecting the unit check that power and control cables are isolated from voltage sources. Terminal Description Voltage Supply for Electronic Boards (See par. 11.2) Voltage Supply for Electronic Boards (See par. -
Page 23: Diagram Of Control Connection Size
CD Automation srl REVO E-3PH from 25A to 500A User’s Manual 7.6 Diagram of control connection Size S11/S13/S14 Caution: this procedure must be performed only by qualified persons. NOTE: *1 The user installation must be protecting by electromagnetic circuit breaker or by fuse isolator. -
Page 24: Power Output Features
CD Automation srl REVO E-3PH from 25A to 500A User’s Manual 8 Power output features Voltage Repetitive peak Latching Max peak Leakage T value Frequency Isolation Current Power loss range reverse voltage current one cycle current range Voltage (10msec.) (480V) -
Page 25: Led Status And Alarms
CD Automation srl REVO E-3PH from 25A to 500A User’s Manual 9 Led status and Alarms 9.1 LED Status Table On the Electronic board there are LED that indicates the state of the Electronic cards: STATUS DESCRIPTION For All size... -
Page 26: Critical Alarms
CD Automation srl REVO E-3PH from 25A to 500A User’s Manual 9.2 Critical Alarms When a critical alarm is active, it stops the REVO E thyristor unit and activates the relative digital output (terminal 15). The parameter P001 allows to visualize the state of these alarms 9.2.1 Phase loss... -
Page 27: Not Critical Alarm
CD Automation srl REVO E-3PH from 25A to 500A User’s Manual 9.3 Not Critical Alarm The Not Critical Alarm, doesn’t stop the REVO E thyristor unit, but is possible to associate an digital output at these alarms (see par. 11.6). -
Page 28: Firing Type
CD Automation srl REVO E-3PH from 25A to 500A User’s Manual 10 Firing type Choose an correct firing type allows to optimize the thyristor unit for the installed load. The firing type has already configured in line with customer requirements that are defined in the Order Code. - Page 29 CD Automation srl REVO E-3PH from 25A to 500A User’s Manual 10.1.1 Suggested recipe for Single Cycle The firing type has already configured in line with customer requirements that are defined in the Order Code. The Order Code is written on the identification label.
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Page 30: Burst Firing (Bf)
CD Automation srl REVO E-3PH from 25A to 500A User’s Manual 10.2 Burst Firing (BF) The Burst Firing is similar to the Single Cycle, but consecutive cycles ON are selectable between 2 and 255, with input signal equal at 50%. - Page 31 CD Automation srl REVO E-3PH from 25A to 500A User’s Manual 10.2.2 Suggested recipe for Burst Firing The firing type has already configured in line with customer requirements that are defined in the Order Code. The Order Code is written on the identification label.
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Page 32: Phase Angle (Pa)
CD Automation srl REVO E-3PH from 25A to 500A User’s Manual 10.3 Phase Angle (PA) The Phase Angle firing allow the control of the power on the load, for this firing the thyristor can be in conduction only for a part of the voltage cycle. - Page 33 CD Automation srl REVO E-3PH from 25A to 500A User’s Manual 10.3.2 Suggested recipe for Phase Angle The firing type has already configured in line with customer requirements that are defined in the Order Code. The Order Code is written on the identification label.
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Page 34: Delay Triggering (Dt)
CD Automation srl REVO E-3PH from 25A to 500A User’s Manual 10.4 Delay Triggering (DT) The Delay Triggering firing is used the control a primary of transformer coupled with the normal resistances on the secondary (N.B. don't connect cold resistances on the secondary like: Superkanthal, Molybdenum, Platinum, Tungsten, Quartz Lamp). - Page 35 CD Automation srl REVO E-3PH from 25A to 500A User’s Manual 10.4.1 Suggested recipe for Delay Triggering The firing type has already configured in line with customer requirements that are defined in the Order Code. The Order Code is written on the identification label.
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Page 36: Feed-Back Type
CD Automation srl REVO E-3PH from 25A to 500A User’s Manual 10.5 Feed-back type The Feed-back type has already configured in line with customer requirements that are defined in the Order Code. The Order Code is written on the identification label. -
Page 37: Connection Description
CD Automation srl REVO E-3PH from 25A to 500A User’s Manual 11 Connection description 11.1 Access to the Electronic boards To have access to the electronic boards the user must removing the unit’s cover (see par.6.3) Warning: Before operate, be sure that power and control cables are isolated from voltage... -
Page 38: Analog Inputs
CD Automation srl REVO E-3PH from 25A to 500A User’s Manual 11.3 Analog Inputs The REVO E thyristor unit has 2 configurable analog inputs (0÷10V, 4÷20mA, ecc): The primary input for the analog setpoint, the secondary input for the Current Profiler or Ext. Feed-Back. -
Page 39: Analog Outputs
CD Automation srl REVO E-3PH from 25A to 500A User’s Manual 11.4 Analog Outputs The REVO E thyristor unit have 1 analog output (0÷10V, 4÷20mA, ecc). The output is for retransmitting the average power on the three phases. 11.4.1 Output 1: Average Power (Terminals 10 and 6 or 10 and 7) The average power output is already configured in line with customer requirements that are defined in the Order Code. -
Page 40: Digital Input
CD Automation srl REVO E-3PH from 25A to 500A User’s Manual 11.5 Digital Input The REVO E thyristor unit has 4 digital inputs opto-isolated to 12Vdc. You can activate the inputs with the internal supply (see par. 7.4) or with an external source for example the PLC. -
Page 41: Digital Output
CD Automation srl REVO E-3PH from 25A to 500A User’s Manual 11.6 Digital Output The REVO E thyristor unit has 2 digital output (1 for size S09) with relay contact (Max 500mA, 125Vac) and 2 digital output with logic NPN 12Vdc (20ma Max). -
Page 42: Pg Connector
CD Automation srl REVO E-3PH from 25A to 500A User’s Manual 11.7 PG Connector The PG Connector is used to configure the thyristor unit with the configuration software and with the programming cable. The programming cable is not included. Connettore PG... -
Page 43: Internal Fuse
CD Automation srl REVO E-3PH from 25A to 500A User’s Manual 12 Internal Fuse The REVO E thyristor unit have internal fuse extrarapid at low I²t for the thyristor protection of against the short-circuits. The fuse must have I²t lower than the thyristor one (I²t max) Caution: USE ONLY EXTRARAPID FUSE WITH APPROPRIATE I²... -
Page 44: Maintenance
Use a rugged packaging to ship the unit. 13.4 Warranty condition CD Automation gives a 12 months warranty to its products. The warranty is limited to repairing and parts substitution in our factory and does exclude products not properly used and fuses.