CD Automation REVEX 1PH User Manual
From 30a to 40a
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- Page 1 USER’S MANUAL Rev. 10/2021 from 30A to 40A M-RX1-30-40 CD Automation S.r.l. Via Picasso, 34/36 - 20025 Legnano (MI)- Italy Tel. +39 0331 577479 - Fax +39 0331 579479 E-mail: info@cdautomation.com - Web: www.cdautomation.com...
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Page 3: Declaration Of Conformity
P.I. 08925720156 -Tel. +39 0331 577479 - Fax +39 0331 579479 E-mail: info@cdautomation.com - Web: www.cdautomation.com Declare that the product / Dichiara che il prodotto: REVEX 1Ph 30-40A PRODUCT DESCRIPTION: Electric power control SCOPE OF APPLICATION: Thermal control process DESCRIZIONE DEL PRODOTTO: Unità di controllo potenza elettrica... -
Page 4: Important Warnings For Safety
User’s manual REVEX 1PH from 30A to 40A Important warnings for safety This chapter contains important information for the safety. The not observance of these instructions may result in serious personal injury or death and can cause serious damages to the Thyristor unit and to the components system included. - Page 5 User’s manual REVEX 1PH from 30A to 40A WARNING! All service including inspection, installation, wiring, maintenance, troubleshooting, fuse or other user serviceable component replacement must be performed only by properly qualified personnel. Service personnel must read this manual before proceeding with work. While service is being performed unqualified personnel should not work on the unit or be allowed in the immediate vicinity.
- Page 6 User’s manual REVEX 1PH from 30A to 40A AVERTISSEMENT! Au moment de relever des mesures de tension ou de courant en direct, utiliser un équipement de protection individuelle approprié pour les tensions et les potentiels d’arc électrique concernés. WARNING! Verify the voltage and current ratings of the power controller are correct for the application. AVERTISSEMENT! Vérifier que les valeurs de tension et de courant du régulateur de puissance sont correctes pour l’application.
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Page 7: Maintenance
User’s manual REVEX 1PH from 30A to 40A Maintenance In order to have a corrected cooling, the user must clean the heat-sink and the protective grill of the fans. The frequency of this servicing depends on environmental pollution. Also check periodically if the screw for the power cables and safety earth are tightened correctly (See Connection Diagram). -
Page 8: Table Of Contents
User’s manual REVEX 1PH from 30A to 40A Summary Declaration of conformity ......3 Important warnings for safety . - Page 9 User’s manual REVEX 1PH from 30A to 40A Using the Configurator......40 10.1 Typical Uses ........40 10.2 Communicating with Power Controllers .
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Page 10: Introduction
User’s manual REVEX 1PH from 30A to 40A Introduction A thyristor unit is semiconductor device which acts as a switch formed by two thyristors in antiparallel. To switch on the alternating current the input signal will be on and the thyristor will switch off at first Zero Crossing voltage with no input signal. -
Page 11: Software Configurator
User’s manual REVEX 1PH from 30A to 40A Software Configurator Thyristor configurator software is free and is possible download it from our site. If the Order Code is in line with requirement, then unit has been already configured in Factory and it’s ready to use. You need the software only to modify the ordered configuration. -
Page 12: Quick Start
User’s manual REVEX 1PH from 30A to 40A Quick Start Attention: this procedure must be carried out by skilled people only. If your REVEX code is in line with what you really need, then the main configuration is already done by Producer and you just need to do the following steps: Verify REVEX current sizing. -
Page 13: Basic Connections And Sizing
User’s manual REVEX 1PH from 30A to 40A Basic Connections and sizing Single phase wiring with resistive load I= P V V = Nominal voltage of the load I = Nominal current of the load P = Nominal power of the load Single phase wiring with inductive load I= P Vcosφ... -
Page 14: Identification And Order Code
User’s manual REVEX 1PH from 30A to 40A Identification and Order Code 5.1 Identification of the unit Caution: Before to install, make sure that the Thyristor unit have not damages. If the product has a fault, please contact the dealer from which you purchased the product. The identification label give all the information regarding the factory settings of the Thyristor unit, this label is on the unit, like represented in figure. -
Page 15: Order Code
User’s manual REVEX 1PH from 30A to 40A 5.2 Order Code REVEX 1PH CURRENT FUSES CONTROL MODE description description code description code External Fuse (not included*) Open Loop External Fuse (not included*) Voltage External Fuse (not included*) Voltage Square Current... -
Page 16: Technical Specifications
User’s manual REVEX 1PH from 30A to 40A Technical Specifications 6.1 General features Cover and Socket material: PolymericV2 Mounting: DIN bar (thickness type 1mm Max) Utilization Category: AC-51 AC-55b AC-56A IP Code: Method of Connecting: Single Phase load Auxiliary voltage, power supply Control Circuit: 24Vdc 500mA Relay output for Heater Break Alarm 0.5A a 24Vac/dc... -
Page 17: Derating Curve
User’s manual REVEX 1PH from 30A to 40A 6.5 Derating Curve The nominal current of the units in specification are referred to continuous service at 40°C ambient temperature. For higher temperature multiply the nominal current times derating coefficient K below represented: l max = l nominal x K Derating For higher cabinet... -
Page 18: Installation
User’s manual REVEX 1PH from 30A to 40A Installation Before to install, make sure that the Thyristor unit have not AIR FLOW OUT (V) damages. If the product has a fault, please contact the dealer from which you purchased the product. Verify that the product is the same thing as ordered. -
Page 19: Dimensions And Weight
User’s manual REVEX 1PH from 30A to 40A 7.1 Dimensions and weight Size: SR6 (1PH) W (mm): H (mm): D (mm): Weight (kg): 0,61 7.2 Fixing holes 24,5 24,5 5,25 5,25... -
Page 20: Wiring Instructions
User’s manual REVEX 1PH from 30A to 40A Wiring instructions The Thyristor unit could be susceptible to interferences lost by near equipments or by the power supply, for this reason in accord to the fundamental practices rules is opportune take some precautions: •... -
Page 21: Command Terminals
User’s manual REVEX 1PH from 30A to 40A 8.1 Command Terminals Warning: Before connecting or disconnecting the unit check that power and control cables are isolated from voltage sources. 8.1.1 Terminal block M1 Terminal Description Sync. Zero crossing syncronization Sync. Note: both terminals are connected internally and may be possible to use any one of them. -
Page 22: Schematic
User’s manual REVEX 1PH from 30A to 40A 8.2 Schematic Indicative connection diagrams. Refer to local regulations for proper system protection. Warning: It is not possible to remove the M3 connector when the unit is powered. Remove the AUX 24Vdc power supply BRANCH CIRCUIT before extracting the M3 connector. - Page 23 User’s manual REVEX 1PH from 30A to 40A TOP VIEW DOWN VIEW SYNC 1 2 3 4 5 6 7 8.2.1 SSR Control Input schematic For SSR input use follow the schematic below and configure Digital Input 1 as Fast Enable. Analog Input 1 INPUT * SSR Input:...
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Page 24: Connection Diagram
User’s manual REVEX 1PH from 30A to 40A 8.3 Connection Diagram BRANCH CIRCUIT PROTECTION 1A fuse TOP VIEW SYNC. Extra rapid fuse 24V dc supply Relay Out. DOWN VIEW Analog Input 2 +10V Analog Input 1 Di1 Config. DI2 Enable COM I Warning: It is not possible to remove the M3 connector when the unit is powered. -
Page 25: Control Panel
User’s manual REVEX 1PH from 30A to 40A Control Panel Control Panel Display and Keys are Not present for Option Codes: 2/3/4/D (see table pag. 15) The Control Panel is placed on the front of the thyristor unit, on his display you can visualize the alarms, the input and output signals and all the configuration parameters. -
Page 26: Menu Navigation
User’s manual REVEX 1PH from 30A to 40A 9.1 Menu navigation The menus are accessible using the control panel keypad and display. Control Panel Display and Keys are Not present for Option Codes: 2/3/4/D (see table pag. 15) Choose Enter Choose Edit HOME PAGE... -
Page 27: Led Indicators
User’s manual REVEX 1PH from 30A to 40A 9.2 Led indicators The four indicators on the control panel show the general state of the power controller. Power output set locally or via Flashing communications Local/Remote Aux High Power output set remotely (via SP 100% analog input) Output enabled... -
Page 28: Parameter List
User’s manual REVEX 1PH from 30A to 40A 9.4 Parameter list Control Panel Display and Keys are Not present for Option Codes: 2/3/4/D (see table pag. 15) This chapter describes the parameter on the menus accessed via the control panel and Configurator software. To learn how to access the menus described below see “Menu navigation”... - Page 29 User’s manual REVEX 1PH from 30A to 40A 9.4.1 Operator Menu This section describes each item on the operator menu. Use this menu to view the measured values and basic settings of the power controller. The password to access this menu is 0. Modbus Par.
- Page 30 User’s manual REVEX 1PH from 30A to 40A 9.4.2 Setup Menu This section describes each item on the setup menu. Use this menu to configure the power controller for the load. The password to access this menu is 2. Modbus Par.
- Page 31 User’s manual REVEX 1PH from 30A to 40A 9.4.3 Advanced Setup Menu This section describes each item on the advanced setup menu. Use this menu to configure the power switching, closed loop control of power and adjustable settings for data logging and heater bakeout. The password to access this menu is 10.
- Page 32 User’s manual REVEX 1PH from 30A to 40A Modbus Par. Parameter Name Description Default Range Unit Address Type Feedback Read Choose the feed-back type Write Option Description Value V² Voltage squared None No feed-back I² Current squared Voltage Voltage Current Current Power Power...
- Page 33 User’s manual REVEX 1PH from 30A to 40A Modbus Par. Parameter Name Description Default Range Unit Address Type HB Delay Set a delay between when the resistance drops below the value set 0 to 255 50 (2,5 Read for a heater break sensitivity and when (0 to 12,75 sec) Write...
- Page 34 User’s manual REVEX 1PH from 30A to 40A 9.4.4 Hardware Menu This section describes each item on the hardware menu. Use this menu to configure how the inputs and outputs are used in the application. The password to access this menu is 5. Modbus Par.
- Page 35 User’s manual REVEX 1PH from 30A to 40A Modbus Par. Parameter Name Description Default Address Type DI1 Functn Choose how the signal detected by digital input 1 Read is used Write Option Description Value Enable Enable power output V Feedback Use voltage feed-back when on Local / Rmt Local when on / Remote when off...
- Page 36 User’s manual REVEX 1PH from 30A to 40A Modbus Par. Parameter Name Description Default Address Type Alm Out Fn Choose for which conditions the digital output indicates alarm. The output always indicate an alarm when the heat sink is over temperature. The digital output is energized for normal operating condition and de-energized when the power Read...
- Page 37 User’s manual REVEX 1PH from 30A to 40A 9.4.5 Communication Menu This section describes each item on the communication menu. Use this menu to configure the communication options. The password to access this menu is 3. Modbus Par. Parameter Name Description Default Address...
- Page 38 User’s manual REVEX 1PH from 30A to 40A 9.4.6 Monitoring Menu This section describes each item on the monitoring menu. Use this menu to view the states of digital input, values of analog input and information about the power controller such as serial number and software version. The password to access this menu is 0.
- Page 39 User’s manual REVEX 1PH from 30A to 40A Modbus Par. Parameter Name Description Range Unit Address Type Analog In1 Indicates the percent of full scale measured Read 0 to 100.0 by analog input 1 Only Analog In2 Indicates the percent of full scale measured Read 0 to 100.0 by analog input 2...
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Page 40: Using The Configurator
User’s manual REVEX 1PH from 30A to 40A Using the Configurator Confi gurator software can be used like an alternative of the power controller’s keypad and set the advanced features not available via the power controller’s onboard user interface. Here we explain how to use it. 10.1 Typical Uses The software may be used during commissioning to: •... - Page 41 RS485 port. Usually the standard pc do not have a RS485 port so a USB-to-485 converter is required. 3) Launch the Confi gurator software and select REVEX 1PH: for single phase REVEX 2/3PH: for 2 or 3 phase power controller...
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Page 42: Using The Configurator
User’s manual REVEX 1PH from 30A to 40A 10.5 Using the Confi gurator After software been installed, communication has been set up and model type selected, is possible to operate with the power controller. 10.5.1 To view or save a power controller’s settings using “Simple”... - Page 43 User’s manual REVEX 1PH from 30A to 40A 10.5.3 To download a recipe fi le into a power controller: 1) Click Simple, if not already on the Simple view 2) Click Open existing recipe 3) Locate and select the recipe fi le and click Open 4) Click 5) Click...
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Page 44: Software General Information
User’s manual REVEX 1PH from 30A to 40A 10.6 Software General information Here it is described the Confi gurator Software and how to use it. 10.6.1 Program Window Main Menu Access these menus. File menu Exit: close the program Setting menu Language: open Language Settings dialog Serial Port: open Serial Port dialog box... - Page 45 User’s manual REVEX 1PH from 30A to 40A Save: save the recipe in a fi le Save as: save a copy of the recipe in a fi le Download to unit: send the current recipe parameters in the connected power controller Print: print the recipe (see sample at right) Print report: print the recipe (see sample at right)
- Page 46 User’s manual REVEX 1PH from 30A to 40A To confi gure and monitor the digital inputs: Digital input states and functions: show whether each input detects an open or closed circuit and the function the input performs. Digital Input States and Function Selectors: set the function for each digital input.
- Page 47 User’s manual REVEX 1PH from 30A to 40A Confi gure and monitor the analog inputs: Analog Input 1: click Ai 1 to view the signal type Input Local/Remote selection button: click to toggle between using the signal received at analog input 1 (remote) or the slider (local) to set the set point.
- Page 48 User’s manual REVEX 1PH from 30A to 40A 10.6.4. Load Analyzer Load Analyzer is used for monitoring values graphically represented Click on Load Analyzer button on the test page to open Load Analyzer window. It’s possible to see 3 channels (Ch 1, Ch 2 and Ch 3).
- Page 49 User’s manual REVEX 1PH from 30A to 40A 10.6.5 Live! Scope This view provides a graph of current waveform over a few sample cycles. Data will be automatically updated when Enable will be selected. Use these options to confi gure the displayed data: Enable: set this option to view the current on the graph...
- Page 50 User’s manual REVEX 1PH from 30A to 40A 10.6.6 MSG view Message view shows the communication activity between the computer and the power controller. PORT COM: use this view to see when the COM port is accessed and its settings MODBUS: Modbus communication protocol area READ Area: use this view to see parameters being polled...
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Page 51: Alarm Description
User’s manual REVEX 1PH from 30A to 40A Alarm description 11.1 Heater Break Alarm This option allows you to diagnose any load breakage. The diagnostics is based on the comparison of the value of the nominal resistance of the load with respect to the resistance measured in real time. The nominal resistance is calculated using the Operative Load Voltage (Nom Line V) and Nominal Current of the load (Nominal I) parameters. -
Page 52: Aux High
User’s manual REVEX 1PH from 30A to 40A 11.2. AUX High This alarm is displayed when the auxiliary supply voltage exceeds the established ranges. If the alarm situation persists for more than 5 seconds, the unit will go into protection. 11.3 AUX Low This alarm is displayed when the auxiliary supply voltage is lower than the established ranges. -
Page 53: Firing Type
User’s manual REVEX 1PH from 30A to 40A Firing type Choose a correct firing type allows to optimize the thyristor unit for the installed load. The firing type has already configured in line with customer requirements that are defined in the Order Code. The Order Code is written on the identification label. -
Page 54: Soft Start With Burst Firing
User’s manual REVEX 1PH from 30A to 40A 12.4 Soft Start with Burst Firing This is an additional function to the Burst Firing. The unit start in phase angle mode with a ramp starting from Voltage Supply (V) zero up to the full tension in the cycles number set in the parameter. -
Page 55: Delay Triggering With Burst Firing
User’s manual REVEX 1PH from 30A to 40A 12.7 Delay Triggering with Burst Firing The Delay Triggering firing is used Without Delay Triggering With Delay Triggering the control a primary of transformer coupled with normal resistances on the secondary (N.B. Transient over-current don’t connect cold resistances on Delay angle... -
Page 56: Current Limit
User’s manual REVEX 1PH from 30A to 40A Current Limit The Current Limit is available on REVEX with Phase Angle firing mode only. It control the firing angle of the thyristor to maintain the three RMS current under the set value. When the current exceeds this value, the voltage is decreased up to reach the current limit set. -
Page 57: Heater Bakeout Function
User’s manual REVEX 1PH from 30A to 40A Heater bakeout function When a heater insulated with magnesium oxide (MgO) is powered off, not in use or in storage for a long period of time, it can absorb moisture. If full power is applied, excessive current can damage the heater or blow fuses. The heater bakeout feature limits the voltage and current applied as the heater is brought back in to service. -
Page 58: Control Mode (Feed-Back)
User’s manual REVEX 1PH from 30A to 40A Control Mode (feed-back) The Control Mode (feed-back) type has already configured in line with customer requirements that are defined in the Order Code. The Order Code is written on the identification label. However, if you wish to change the Control Mode (feed-back) type you can use the software configurator or the Control Panel. -
Page 59: Electronic Boards
User’s manual REVEX 1PH from 30A to 40A Electronic boards 16.1 Supply the Electronic Board The REVEX thyristor unit, to work, requires a voltage supply for the electronic boards of 24Vdc 500 mA on terminal M3 (1-; 2+). Warning: Before connecting or disconnecting the unit check that power and control cables are isolated from voltage sources. -
Page 60: Rs485 Serial Port
User’s manual REVEX 1PH from 30A to 40A RS485 Serial port TOP VIEW M3 Terminal Description RS485 A+ RS485 B- The serial communication port RS485 is available on the Command Terminals. On this port may be done a network up to 127 REVEX. Warning: It is not possible to remove the M3 connector when the unit is powered. -
Page 61: Fuses And Fuse Holder
User’s manual REVEX 1PH from 30A to 40A Fuses and Fuse Holder Warning: REVEX unit must be protected against short circuit by High speed fuses. The fuses must be with proper I²t lower than the thyristor one. The warranty of thyristor is null if no proper fuses are used. - Page 62 CD Automation S.r.l. Via Picasso, 34/36 - 20025 Legnano (MI)- Italy Tel. +39 0331 577479 - Fax +39 0331 579479 E-mail: info@cdautomation.com - Web: www.cdautomation.com...