Puls DIMENSION CP Series Manual

Puls DIMENSION CP Series Manual

24 v, 20 a, 480 w, single phase
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CP-Series
P
D
RODUCT
ESCRIPTION
The CP20.242-IOL is a high-quality power supply based on
the popular CP20 series. With the integrated IO-Link
interface the unit is giving access to real-time and
recorded data informing about the condition of the
power supply itself and the power line. Amongst many
electrical operation parameters, event signals are
available via the interface as well as a remote ON/OFF
function and "Parallel Use" feature for load sharing
between power supplies connected in parallel.
Like its series members, the CP20.242-IOL comes with
advanced features like e.g. PowerBoost: Power reserves
of 20 %, which may even be used continuously at
temperatures up to +45 °C. Additionally it can deliver 3
times the nominal output current for 12 ms, which helps
to trip fuses on faulty output branches.
The Dimension CP-Series are cost optimized power supplies
without compromising quality, reliability and performance.
The most outstanding features of this series are the high
efficiency, electronic inrush current limitation, active PFC,
wide operational temperature range and the extraordinary
small size.
O
N
RDER
UMBERS
Power Supply CP20.242-IOL
Accessory
ZM10.WALL
All parameters are typical values specified 230 Vac, 50 Hz input voltage, 24 V, 20 A output load, +25 °C ambient and after a 5 minutes run-
in time unless otherwise noted.
Apr. 2024 / Rev 1.0 DS-CP20.242-IOL-EN
Wall/Panel mounting
bracket
www.pulspower.com Phone +49 89 9278 0
24 V, 20 A, 480 W, S
P
S
OWER
UPPLY
 AC 100-240 V wide-range input
 Width only 48 mm
 With IO-Link communication interface
 Efficiency up to 95.5 %
 20 % output power reserves (PowerBoost)
 Easy Fuse Breaking – 3 times nominal current for 12 ms
 Safe Hiccup
Overload Mode
PLUS
 Full power between -25 °C and +60 °C
 Current sharing feature for parallel use
 3 Year warranty
S
-
D
HORT
FORM
ATA
Output voltage
DC 24 V
Adjustment range
24 – 28 V
AC 120–240 V mains, DC 150-300 V mains
Output current
20.0 – 17.1 A
PowerBoost
24.0 – 20.6 A
Derating
linear 12.5 W/K
AC 100 V mains, DC 110-150 V mains
Output current
17.5 – 15.0 A
PowerBoost
21.0 – 18.0 A
Derating
linear 10.5 W/K
Input voltage AC
AC 100-240 V
Mains frequency
50-60 Hz
Input current AC
4.26 / 2.23 A
Power factor
0.99 / 0.98
Input voltage DC
DC 110-300 V
Input current DC
4.64 / 1.66 A
AC Inrush current
10.0 / 4.5 A
Efficiency
94.1 / 95.5 %
Losses
30.0 / 23.0 W
Hold-up time
32 / 32 ms
Temperature
-25 °C to +70 °C
range
Size (WxHxD)
48x124x127 mm
Weight
835 g
M
A
AIN
PPROVALS
For details and the complete approval list, see chapter 21.
UL 61010-2-201
Germany
CP20.242-IOL
P
INGLE
HASE
Nominal
Factory setting 24.1 V
Up to +60 °C ambient
Up to +45 °C ambient
> +60 °C ambient
Up to +60 °C ambient
Up to +45 °C ambient
> +60 °C ambient
-15 %/+10 %
±6 %
At 120 / 230 Vac
At 120 / 230 Vac
±20 %
At 110 / 300 Vdc
At 120 / 230 Vac
peak
At 120 / 230 Vac
At 120 / 230 Vac
At 120 / 230Vac
Without DIN rail
1/31

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Summary of Contents for Puls DIMENSION CP Series

  • Page 1 CP20.242-IOL 24 V, 20 A, 480 W, S CP-Series INGLE HASE OWER UPPLY  AC 100-240 V wide-range input  Width only 48 mm  With IO-Link communication interface  Efficiency up to 95.5 %  20 % output power reserves (PowerBoost) ...
  • Page 2: Table Of Contents

    CP20.242-IOL 24 V, 20 A, 480 W, S CP-Series INGLE HASE Index Page Page Intended Use ............3 22. Regulatory Product Compliance ...... 22 Installation Instructions ........3 23. Physical Dimensions and Weight ..... 23 AC-Input...............5 24. Accessories ............24 DC-Input...............6 24.1. ZM10.WALL – Input Inrush Current ...........6 Wall/Panel Mounting Bracket ....
  • Page 3: Intended Use

    CP20.242-IOL 24 V, 20 A, 480 W, S CP-Series INGLE HASE 1. Intended Use This device is designed for installation in an enclosure and is intended for commercial use, such as in industrial control, process control, monitoring and measurement equipment or the like. Do not use this device in equipment, where malfunctioning may cause severe personal injury or threaten human life without additional appropriate safety devices, that are suited for the end-application.
  • Page 4 CP20.242-IOL 24 V, 20 A, 480 W, S CP-Series INGLE HASE Keep the following minimum installation clearances: Output power Installation clearance (mm) related to nominal bottom side < 50 % ≥ 50 % ≥ 90 % The device is designed, tested and approved for branch circuits up to 32 A (IEC) and 30 A (UL) without additional protection device.
  • Page 5: Ac-Input

    CP20.242-IOL 24 V, 20 A, 480 W, S CP-Series INGLE HASE 3. AC-Input The device is suitable to be supplied from TN, TT or IT mains networks. AC input voltage Range A nom. AC 120-240 V 15 %/+10 % AC input voltage Range B nom.
  • Page 6: Dc-Input

    CP20.242-IOL 24 V, 20 A, 480 W, S CP-Series INGLE HASE 4. DC-Input The device is suitable to be supplied from a DC input voltage. Use a battery or a similar DC source. A supply from the intermediate DC-bus of a frequency converter is not recommended and can cause a malfunction or damage the unit.
  • Page 7: Output

    CP20.242-IOL 24 V, 20 A, 480 W, S CP-Series INGLE HASE 6. Output The output provides a SELV/PELV rated voltage, which is galvanically isolated from the input voltage. The output is electronically protected against no-load, overload and short circuit. In case of a protection event, audible noise may occur.
  • Page 8 CP20.242-IOL 24 V, 20 A, 480 W, S CP-Series INGLE HASE Up to 12 ms once every five seconds, see Fig. 6-4. Fuse breaking current typ. 60 A The fuse breaking current is an enhanced transient current which helps to trip fuses on faulty output branches.
  • Page 9: Hold-Up Time

    CP20.242-IOL 24 V, 20 A, 480 W, S CP-Series INGLE HASE 7. Hold-up Time The hold-up time is the time during which a power supply’s output voltage remains within specification following the loss of input power. The hold-up time is output load dependent. At no load, the hold-up time can be up to several seconds.
  • Page 10: Remote On / Off Function

    IO-Link master. The most recent IODD file can be found on IODDfinder (https://ioddfinder.io-link.com) and on the PULS website (www.pulspower.com) in the download section of the individual product page. The device can also be accessed via IO-Link, if the power supply is not connected to AC-mains and in a switched off mode.
  • Page 11 CP20.242-IOL 24 V, 20 A, 480 W, S CP-Series INGLE HASE Three different types of data are exchanged via the IO-Link interface (for detailed information please refer to the “IO- Link interface description”): Process data Process data is cyclically sent to the IO-Link master. CP20.242-IOL provides output current (A) and output voltage (V) as process data.
  • Page 12: Efficiency And Power Losses

    CP20.242-IOL 24 V, 20 A, 480 W, S CP-Series INGLE HASE Efficiency and Power Losses AC 100 V AC 120 V AC 230 V Efficiency typ. 93.6 % 94.1 % 95.5 % At 24 V, 20 A typ. 93.3 % 94.0 % 95.4 % At 24 V, 24 A (PowerBoost)
  • Page 13: Functional Diagram

    CP20.242-IOL 24 V, 20 A, 480 W, S CP-Series INGLE HASE Functional Diagram Fig. 12-1 Functional diagram Input Fuse Input Filter Output Power Filter Converter Input Rectifier Converter Active Inrush Limiter Output Voltage Regulator DC-ok Temper- Output Output ature Over- Power Shut- Voltage...
  • Page 14: Front Side And User Elements

    CP20.242-IOL 24 V, 20 A, 480 W, S CP-Series INGLE HASE 13. Front Side and User Elements Fig. 13-1 Front side Input Terminals Phase (Line) input Neutral conductor input PE (Protective Earth) input Output Terminals Three terminals for the negative and two terminals for the positive pole.
  • Page 15: Terminals And Wiring

    CP20.242-IOL 24 V, 20 A, 480 W, S CP-Series INGLE HASE Terminals and Wiring The terminals are IP20 Finger safe constructed and suitable for field- and factory wiring. Input Output IO-Link/Signal Terminals Type Screw terminal Screw terminal Push-in terminal Solid wire Max.
  • Page 16: Lifetime Expectancy

    CP20.242-IOL 24 V, 20 A, 480 W, S CP-Series INGLE HASE Lifetime Expectancy The Lifetime expectancy shown in the table indicates the minimum operating hours (service lifetime) and is determined by the lifetime expectancy of the built-in electrolytic capacitors. Lifetime expectancy is specified in operational hours and is calculated according to the capacitor’s manufacturer specification.
  • Page 17: Emc

    CP20.242-IOL 24 V, 20 A, 480 W, S CP-Series INGLE HASE The EMC behavior of the device is designed for applications in industrial environments as well as in professional equipment in commercial and light-industrial locations. The device complies with EN IEC 61000-6-1, EN IEC 61000-6-2, EN IEC 61000-6-8, EN IEC 61000-6-4, EN IEC 61000-3-2 and EN 61000-3-3.
  • Page 18 CP20.242-IOL 24 V, 20 A, 480 W, S CP-Series INGLE HASE EMC Emission Conducted emission EN 55011, EN 55032, FCC Part 15, CISPR 11, Class B input lines CISPR 32 Conducted emission IEC/CISPR 16-1-2, IEC/CISPR 16-2-1 EN IEC 61000-6-8 Limits for DC power output lines ports fulfilled Conducted emission...
  • Page 19: Environment

    CP20.242-IOL 24 V, 20 A, 480 W, S CP-Series INGLE HASE Environment Operational temperature -25 °C to +70 °C The operational temperature is the ambient or surrounding temperature and is defined as the air temperature 2 cm below the device. Storage temperature -40 °C to +85 °C For storage and transportation...
  • Page 20: Safety And Protection Features

    CP20.242-IOL 24 V, 20 A, 480 W, S CP-Series INGLE HASE Safety and Protection Features Insulation resistance min. 500 MOhm At delivered condition between input and output, measured with 500 Vdc min. 500 MOhm At delivered condition between input and PE, measured with 500 Vdc At delivered condition between output and PE, min.
  • Page 21: Dielectric Strength

    CP20.242-IOL 24 V, 20 A, 480 W, S CP-Series INGLE HASE Dielectric Strength The output voltage is floating and has no ohmic connection to the ground. The output is insulated to the input by a double or reinforced insulation. Type and routine tests are conducted by the manufacturer. Field tests may be conducted in the field using the appropriate test equipment which applies the voltage with a slow ramp (2 s up and 2 s down).
  • Page 22: Approved, Fulfilled Or Tested Standards

    CP20.242-IOL 24 V, 20 A, 480 W, S CP-Series INGLE HASE Approved, Fulfilled or Tested Standards IEC 61010-2-201 CB Scheme Certificate IEC 61010-2-201 Electrical Equipment for Measurement, Control and Laboratory Use - Particular requirements for control equipment UL 61010-2-201 UL Certificate Listed equipment for category NMTR - Electrical Equipment for Measurement, Control and Laboratory Use - Particular requirements for control equipment...
  • Page 23: Physical Dimensions And Weight

    CP20.242-IOL 24 V, 20 A, 480 W, S CP-Series INGLE HASE Physical Dimensions and Weight Width 48 mm Height 124 mm 127 mm Depth The DIN rail depth must be added to the unit depth to calculate the total required installation depth.
  • Page 24: Accessories

    CP20.242-IOL 24 V, 20 A, 480 W, S CP-Series INGLE HASE Accessories 24.1. ZM10.WALL – Wall/Panel Mounting Bracket This bracket is used to mount the devices on a wall/panel without utilizing the DIN rail. The bracket can be mounted without detaching the DIN rail brackets from the power supply. Product for illustration purposes only. Fig.
  • Page 25: Uf20.241 Buffer Module

    CP20.242-IOL 24 V, 20 A, 480 W, S CP-Series INGLE HASE 24.2. UF20.241 Buffer Module UF20.241 buffer module is a supplementary device for DC 24 V power supplies. It delivers power to bridge typical mains failures or extends the hold-up time after the AC power is turned off.
  • Page 26: Yr40.245 - Redundancy Modules

    CP20.242-IOL 24 V, 20 A, 480 W, S CP-Series INGLE HASE 24.5. YR40.245 - Redundancy Modules The YR40.245 is a 40 A single channel redundancy module, which is equipped with a plug connector on the output. The plug connector allows replacing the power supply or the redundancy module while the system is running.
  • Page 27: Application Notes

    CP20.242-IOL 24 V, 20 A, 480 W, S CP-Series INGLE HASE Application Notes 25.1. Peak Current Capability The unit can deliver peak currents (up to several milliseconds) which are higher than the specified short term currents. This helps to start current demanding loads. Solenoids, contactors and pneumatic modules often have a steady state coil and a pick-up coil.
  • Page 28: Output Circuit Breakers

    CP20.242-IOL 24 V, 20 A, 480 W, S CP-Series INGLE HASE 25.2. Output Circuit Breakers Standard miniature circuit breakers (MCB’s or UL 1077 circuit breakers) are commonly used for AC-supply systems and may also be used on 24 V branches. MCB’s are designed to protect wires and circuits.
  • Page 29: Charging Of Batteries

    CP20.242-IOL 24 V, 20 A, 480 W, S CP-Series INGLE HASE 25.3. Charging of Batteries The power supply can be used to charge lead-acid or maintenance-free batteries. Two 12 V SLA or VRLA batteries are needed in series connection. Instructions for charging batteries: Use only matched batteries when putting 12 V types in series.
  • Page 30: Parallel Use For Redundancy

    CP20.242-IOL 24 V, 20 A, 480 W, S CP-Series INGLE HASE 25.6. Parallel Use for Redundancy 1+1 Redundancy: Devices can be paralleled for redundancy to gain higher system availability. Redundant systems require a certain amount of extra power to support the load in case one device fails. The simplest way is to put two devices in parallel. This is called a 1+1 redundancy.
  • Page 31: Operation On Two Phases

    CP20.242-IOL 24 V, 20 A, 480 W, S CP-Series INGLE HASE 25.7. Operation on Two Phases The power supply can also be used on two-phases of a three-phase-system. Such a phase-to-phase connection is allowed as long as the supplying voltage is below 240 V +10 % Power Supply Ensure that the wire, which is connected to the N-terminal, is...

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