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Puls DIMENSION CP5.482 Manual

48v, 2.5a, 120w, single phase input

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CP-Series
P
D
RODUCT
ESCRIPTION
The Dimension CP-Series are cost optimized power
supplies without compromising quality, reliability and
performance. The CP-Series is part of the DIMENSION
power supply family.
While the CP5.481 covers an additional DC-input range
up to 150Vdc, the CP5.482 features an enhanced DC
input voltage range up to 300Vdc.
The most outstanding features of these units are the
small size, the high efficiency, the electronic inrush
current limitation, active PFC and the wide operational
temperature range. The devices have a power reserve of
20% included, which may even be used continuously at
temperatures up to +45°C. Additionally, they can deliver
3 times the nominal output current for 12ms which
helps to trip fuses on faulty output branches.
High immunity to transients and power surges as well as
low electromagnetic emission, a DC-OK signal contact
for remote monitoring, and a large international
approval package for a variety of applications makes
this unit suitable for nearly every situation.
O
N
RDER
UMBERS
Power Supply CP5.481
CP5.482
Mechanical Accessory
ZM10.WALL Wall/Panel mount bracket
Jul. 2019 / Rev. 1.0 DS-CP5.481-EN
25°C ambient and after a 5 minutes run-in time unless otherwise noted.
Screw terminals
Enhanced DC input range
All parameters are typical values specified at 230Vac, 50Hz input voltage, 48V, 2.5A output load,
www.pulspower.com Phone +49 89 9278 0
CP5.481, CP5.482
48V, 2.5A, 120W, S
P
S
OWER
UPPLY
AC 100-240V Wide-range Input
Width only 32mm
Efficiency up to 93.5%
Excellent Partial Load Efficiency
20% Output Power Reserves
Easy Fuse Breaking – 3 times nominal current for 12ms
PLUS
Safe Hiccup
Overload Mode
Active Power Factor Correction (PFC)
Minimal Inrush Current Surge
Full Power Between -25°C and +60°C
DC-OK Relay Contact
3 Year Warranty
S
-
D
HORT
FORM
Output voltage
DC 48V
Adjustment range
48 - 56V
Output current
3.0 – 2.6A
2.5 – 2.1A
1.9 – 1.6A
Derate linearly between +45°C and +70°C
Input voltage AC
AC 100-240V
Mains frequency
50-60Hz
Input current AC
1.09 / 0.61A
Power factor
0.98 / 0.91
Input voltage DC
DC 110-150V
DC 110-300V
Input current DC
1.21 / 0.43A
AC Inrush current
4 / 4A
Efficiency
92.6 / 93.5%
Losses
9.6 / 8.4W
Hold-up time
35 / 35ms
Temperature range
-25°C to +70°C
Size (WxHxD)
32x124x102mm
Weight
440g / 0.97lb
M
A
AIN
PPROVALS
For details or a complete approval list see chapter 19.
IEC 62368-1
IEC 61010-1
IEC 61010-2-201
Germany
P
I
INGLE
HASE
NPUT
ATA
Nominal
Factory setting 48.0V
Below +45°C ambient
At +60°C ambient
At +70°C ambient
-15%/+10%
±6%
At 120 / 230Vac
At 120 / 230Vac
±20%
For CP5.481
±20%
For CP5.482
At 110 / 300Vdc
At 120 / 230Vac
At 120 / 230Vac
At 120 / 230Vac
At 120 / 230Vac
Without DIN-rail
IND. CONT. EQ.
planned
1/27

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Summary of Contents for Puls DIMENSION CP5.482

  • Page 1 CP5.481, CP5.482 48V, 2.5A, 120W, S CP-Series INGLE HASE NPUT OWER UPPLY AC 100-240V Wide-range Input Width only 32mm Efficiency up to 93.5% Excellent Partial Load Efficiency 20% Output Power Reserves Easy Fuse Breaking – 3 times nominal current for 12ms PLUS Safe Hiccup Overload Mode...
  • Page 2 CP5.481, CP5.482 48V, 2.5A, 120W, S CP-Series INGLE HASE NPUT NDEX Page Page Intended Use ............3 19. Approvals and Fulfilled Standards....19 Installation Instructions ........3 20. Regulatory Compliance ........19 AC-Input...............5 21. Physical Dimensions and Weight ..... 20 DC-Input...............6 22. Accessories ............21 Input Inrush Current ...........7 22.1.
  • Page 3 CP5.481, CP5.482 48V, 2.5A, 120W, S CP-Series INGLE HASE NPUT 1. I NTENDED This device is designed for installation in an enclosure and is intended for commercial use, such as in industrial control, process control, monitoring and measurement equipment or the like. Do not use this device in equipment where malfunction may cause severe personal injury or threaten human life.
  • Page 4 CP5.481, CP5.482 48V, 2.5A, 120W, S CP-Series INGLE HASE NPUT Keep the following minimum installation clearances: 40mm on top, 20mm on the bottom, 5mm left and right side. Increase the 5mm to 15mm in case the adjacent device is a heat source. When the device is permanently loaded with less than 50%, the 5mm can be reduced to zero.
  • Page 5 CP5.481, CP5.482 48V, 2.5A, 120W, S CP-Series INGLE HASE NPUT 3. AC-I NPUT The device is suitable to be supplied from TN, TT or IT mains networks with AC voltage. For suitable DC supply voltages see chapter 4. AC input Nom.
  • Page 6 CP5.481, CP5.482 48V, 2.5A, 120W, S CP-Series INGLE HASE NPUT 4. DC-I NPUT The device is suitable to be supplied from a DC input voltage. Use a battery or a similar DC source. A supply from the intermediate DC-bus of a frequency converter is not recommended and can cause a malfunction or damage the unit. Connect +pole to L, –pole to N and the PE terminal to an earth wire or to the machine ground.
  • Page 7 CP5.481, CP5.482 48V, 2.5A, 120W, S CP-Series INGLE HASE NPUT 5. I NPUT NRUSH URRENT An active inrush limitation circuit (NTCs, which are bypassed by a relay contact) limits the input inrush current after turn-on of the input voltage. The charging current into EMI suppression capacitors is disregarded in the first microseconds after switch-on. AC 100V AC 120V AC 230V...
  • Page 8 CP5.481, CP5.482 48V, 2.5A, 120W, S CP-Series INGLE HASE NPUT 6. O UTPUT The output provides a SELV/PELV rated voltage, which is galvanically isolated from the input voltage. The output is designed to supply any kind of loads, including capacitive and inductive loads. If extreme large capacitors, such as EDLCs (electric double layer capacitors or “UltraCaps”) with a capacitance >...
  • Page 9 CP5.481, CP5.482 48V, 2.5A, 120W, S CP-Series INGLE HASE NPUT Fig. 6-1 Output voltage vs. output current, Fig. 6-2 Dynamic output current capability, typ. typ. Output Voltage Adjustment Output Voltage (dynamic behavior, < 12ms) Range Adjustment Range A: continuous current B: intermittent current Output Current Output Current...
  • Page 10 CP5.481, CP5.482 48V, 2.5A, 120W, S CP-Series INGLE HASE NPUT 7. H The hold-up time is the time during which a power supply’s output voltage remains within specification following the loss of input power. The hold-up time is output load dependent. At no load, the hold-up time can be up to several seconds.
  • Page 11 CP5.481, CP5.482 48V, 2.5A, 120W, S CP-Series INGLE HASE NPUT 9. E FFICIENCY AND OWER OSSES AC 100V AC 120V AC 230V Efficiency Typ. 92.1% 92.6% 93.5% At 48V, 2.5A Typ. 92.0% 92.5% 93.6% At 48V, 3A (Power Boost) Average efficiency Typ.
  • Page 12 CP5.481, CP5.482 48V, 2.5A, 120W, S CP-Series INGLE HASE NPUT 10. F UNCTIONAL IAGRAM Fig. 10-1 Functional diagram Input Fuse Input Filter Output Power Filter Converter Input Rectifier Converter Inrush Current Limiter Output Voltage Regulator DC-ok Temper- Output Output Output ature Over- Power...
  • Page 13 CP5.481, CP5.482 48V, 2.5A, 120W, S CP-Series INGLE HASE NPUT 12. C ONNECTION ERMINALS The terminals are IP20 Finger safe constructed and suitable for field- and factory wiring. Input Output DC-OK-Signal Type Screw termination Screw termination Push-in termination Solid wire Max.
  • Page 14 CP5.481, CP5.482 48V, 2.5A, 120W, S CP-Series INGLE HASE NPUT 13. L IFETIME XPECTANCY The Lifetime expectancy shown in the table indicates the minimum operating hours (service life) and is determined by the lifetime expectancy of the built-in electrolytic capacitors. Lifetime expectancy is specified in operational hours and is calculated according to the capacitor’s manufacturer specification.
  • Page 15 CP5.481, CP5.482 48V, 2.5A, 120W, S CP-Series INGLE HASE NPUT 15. EMC The EMC behavior of the device is designed for applications in industrial environment as well as in residential, commercial and light industry environments. The device is investigated according to EN 61000-6-1, EN 61000-6-2, EN 61000-6-3 and EN 61000-6-4. EMC Immunity Electrostatic discharge EN 61000-4-2...
  • Page 16 CP5.481, CP5.482 48V, 2.5A, 120W, S CP-Series INGLE HASE NPUT 16. E NVIRONMENT Operational temperature -25°C to +70°C (-13°F to 158°F) Operational temperature is the same as the ambient or surrounding temperature and is defined as the air temperature 2cm below the unit. Storage temperature -40°C to +85°C (-40°F to 185°F) For storage and transportation...
  • Page 17 CP5.481, CP5.482 48V, 2.5A, 120W, S CP-Series INGLE HASE NPUT 17. S AFETY AND ROTECTION EATURES Isolation resistance Min. 500MOhm At delivered condition between input and output, measured with 500Vdc Min. 500MOhm At delivered condition between input and PE, measured with 500Vdc Min.
  • Page 18 CP5.481, CP5.482 48V, 2.5A, 120W, S CP-Series INGLE HASE NPUT 18. D IELECTRIC TRENGTH The output voltage is floating and has no ohmic connection to the ground. The output is insulated to the input by a double or reinforced insulation. Type and routine tests are conducted by the manufacturer.
  • Page 19 CP5.481, CP5.482 48V, 2.5A, 120W, S CP-Series INGLE HASE NPUT 19. A PPROVALS AND ULFILLED TANDARDS IEC 61010 CB Scheme Certificate IEC 61010-2-201 Electrical Equipment for Measurement, Control and Laboratory Use - Particular requirements for control equipment IEC 62368 CB Scheme Certificate IEC 62368-1 Audio/video, information and communication technology equipment - Safety requirements Output safety level: ES1...
  • Page 20 CP5.481, CP5.482 48V, 2.5A, 120W, S CP-Series INGLE HASE NPUT 21. P HYSICAL IMENSIONS AND EIGHT Width 32mm 1.26’’ Height 124mm 4.88’’ Depth 102mm 4.02’’ The DIN-rail height must be added to the unit depth to calculate the total required installation depth.
  • Page 21 CP5.481, CP5.482 48V, 2.5A, 120W, S CP-Series INGLE HASE NPUT 22. A CCESSORIES 22.1. ZM10.WALL – W ANEL OUNT RACKET This bracket is used to mount the devices on a wall/panel without utilizing a DIN-Rail. The bracket can be mounted without detaching the DIN-rail brackets.
  • Page 22 CP5.481, CP5.482 48V, 2.5A, 120W, S CP-Series INGLE HASE NPUT 22.2. YR2.DIODE - R EDUNDANCY ODULE The YR2.DIODE is a dual redundancy module, which can be used to build 1+1 or N+1 redundant systems. The device is equipped with two 10A nominal input channels, which are individually decoupled by utilizing diode technology.
  • Page 23 CP5.481, CP5.482 48V, 2.5A, 120W, S CP-Series INGLE HASE NPUT 23. A PPLICATION OTES 23.1. P URRENT APABILITY The unit can deliver peak currents (up to several milliseconds) which are higher than the specified short term currents. This helps to start current demanding loads. Solenoids, contactors and pneumatic modules often have a steady state coil and a pick-up coil.
  • Page 24 CP5.481, CP5.482 48V, 2.5A, 120W, S CP-Series INGLE HASE NPUT 23.2. C HARGING OF ATTERIES The power supply can be used to charge lead-acid or maintenance free batteries. Four 12V SLA or VRLA batteries are needed in series connection. Instructions for charging batteries: Use only matched batteries when putting 12V types in series.
  • Page 25 CP5.481, CP5.482 48V, 2.5A, 120W, S CP-Series INGLE HASE NPUT 23.5. P ARALLEL SE FOR EDUNDANCY Please note that there is a variant with built-in redundancy is available in the CP5 series. Check CP5.481-R3 units. 1+1 Redundancy: Devices can be paralleled for redundancy to gain higher system availability. Redundant systems require a certain amount of extra power to support the load in case one device fails.
  • Page 26 CP5.481, CP5.482 48V, 2.5A, 120W, S CP-Series INGLE HASE NPUT 23.6. O PERATION ON HASES Power Supply The power supply can also be used on two-phases of a three-phase-system. Such a phase-to-phase connection is allowed as long as the supplying +10% voltage is below 240V Ensure that the wire, which is connected to the N-terminal, is...
  • Page 27 CP5.481, CP5.482 48V, 2.5A, 120W, S CP-Series INGLE HASE NPUT 23.8. M OUNTING RIENTATIONS Mounting orientations other than input terminals on the bottom and output on the top require a reduction in continuous output power or a limitation in the maximum allowed ambient temperature. The listed lifetime and MTBF values from this datasheet apply only for the standard mounting orientation.

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