Puls DIMENSION CP Series Manual
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CP-Series
P
D
RODUCT
ESCRIPTION
Th
e CP20.248 is a DIN rail mountable single-phase-input
power supply, which provides a floating, stabilized and
galvanically separated SELV/PELV output voltage.
The device has a condition display integrated which shows
real-time and recorded data informing about the condition
of the power supply and the power line.
A DC OK signal, an alarm signal and remote ON/OFF make
the unit suitable for many applications, where preventive
function monitoring and remote control can help to avoid
costly downtimes.
The devices also offer PowerBoost: Power reserves of 20%,
which may even be used continuously at temperatures up to
+45°C. Additionally it can deliver 3 times the nominal output
current for 12ms, which helps to trip fuses on faulty output
branches.
The device is equipped with a "Single Use / Parallel Use"
feature, which enables a load sharing between power
supplies when they are connected in parallel.
The Dimension CP-Series are cost optimized power supplies
without compromising quality, reliability and performance.
The most outstanding features of this series are the high
efficiency, electronic inrush current limitation, active PFC,
wide operational temperature range and the extraordinary
small size.
O
N
RDER
UMBERS
Power Supply CP20.248
Accessory
ZM10.WALL
Apr. 2024 / Rev 1.2 DS-CP20.248-EN All parameters are typical values specified 230Vac, 50Hz input voltage, 24V, 20A output load,
25°C ambient and after a 5 minutes run-in time unless otherwise noted.
Wall/Panel mount bracket
www.pulspower.com Phone +49 89 9278 0
24V, 20A, 480W, S
P
S
OWER
UPPLY
 AC 100-240V wide-range input
 Width only 48mm
 Display for condition monitoring and easy analysis of
power errors
 Efficiency up to 95.6%
 20% output power reserves (PowerBoost)
 Easy fuse breaking – 3 times nominal current for 12ms
 Safe Hiccup
PLUS
overload mode
 Full power between -25°C and +60°C
 DC OK relay contact
 ALARM relay contact
 Remote ON/OFF functionality
 Current sharing feature for parallel use
 3 year warranty
S
-
D
HORT
FORM
Output voltage
DC 24V
Adjustment range 24 - 28V
AC 120 – 240V mains, DC 150-300V mains
Output current
20.0 – 17.1A
PowerBoost
24.0 – 20.6A
Derating
linear 12.5W/K
AC 100V mains, DC 110-150V mains
Output current
17.5 – 15.0A
PowerBoost
21.0 – 18.0A
Derating
linear 10.5W/K
Input voltage AC
AC 100-240V
Mains frequency
50-60Hz
Input current AC
4.26 / 2.23A
Power factor
0.99 / 0.98
Input voltage DC
DC 110-300V
Input current DC
4.64 / 1.66A
AC Inrush current 10.0 / 4.5Apk
Efficiency
94.2 / 95.6%
Losses
29.6 / 22.1W
Hold-up time
32/ 32ms
Temperature range -25°C to +70°C
Size (WxHxD)
48x124x127mm
Weight
835g
M
A
AIN
PPROVALS
For details and the complete approval list, see chapter 22.
UL 61010-2-201
Germany
CP20.248
P
INGLE
HASE
ATA
Nominal
Factory setting 24.1V
Up to +60°C ambient
Up to +45°C ambient
> +60°C ambient
Up to +60°C ambient
Up to +45°C ambient
> +60°C ambient
-15%/+10%
±6%
At 120 / 230Vac
At 120 / 230Vac
±20%
At 110 / 300Vdc
At 120 / 230Vac
At 120 / 230Vac
At 120 / 230Vac
At 120 / 230Vac
Without DIN rail
1/35

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Summary of Contents for Puls DIMENSION CP Series

  • Page 1 CP20.248 24V, 20A, 480W, S CP-Series INGLE HASE OWER UPPLY  AC 100-240V wide-range input  Width only 48mm  Display for condition monitoring and easy analysis of power errors  Efficiency up to 95.6%  20% output power reserves (PowerBoost) ...
  • Page 2: Table Of Contents

    CP20.248 24V, 20A, 480W, S CP-Series INGLE HASE NDEX Page Page Intended Use ............3 22. Approved, Fulfilled or Tested Standards ..25 Installation Instructions ........3 23. Regulatory Product Compliance ...... 25 AC-Input...............5 24. Physical Dimensions and Weight ..... 26 DC-Input...............6 25.
  • Page 3: Intended Use

    CP20.248 24V, 20A, 480W, S CP-Series INGLE HASE 1. I NTENDED This device is designed for installation in an enclosure and is intended for commercial use, such as in industrial control, process control, monitoring and measurement equipment or the like. Do not use this device in equipment, where malfunctioning may cause severe personal injury or threaten human life without additional appropriate safety devices, that are suited for the end-application.
  • Page 4 CP20.248 24V, 20A, 480W, S CP-Series INGLE HASE Keep the following minimum installation clearances: Output power Installation clearance (mm) related to nominal bottom side < 50 % ≥ 50 % ≥ 90 % The device is designed, tested and approved for branch circuits up to 32A (IEC) and 30A (UL) without additional protection device.
  • Page 5: Ac-Input

    CP20.248 24V, 20A, 480W, S CP-Series INGLE HASE 3. AC-I NPUT The device is suitable to be supplied from TN, TT or IT mains networks. AC input voltage Range A nom. AC 120-240V -15%/+10% AC input voltage Range B nom. AC 100-240V -15%/+10% AC input range...
  • Page 6: Dc-Input

    CP20.248 24V, 20A, 480W, S CP-Series INGLE HASE 4. DC-I NPUT The device is suitable to be supplied from a DC input voltage. Use a battery or a similar DC source. A supply from the intermediate DC-bus of a frequency converter is not recommended and can cause a malfunction or damage the unit.
  • Page 7: Input Inrush Current

    CP20.248 24V, 20A, 480W, S CP-Series INGLE HASE 5. I NPUT NRUSH URRENT An active inrush limitation circuit limits the input inrush current after turn-on of the input voltage. The charging current into EMI suppression capacitors is disregarded in the first microseconds after switch-on. AC 100V AC 120V AC 230V...
  • Page 8: Output

    CP20.248 24V, 20A, 480W, S CP-Series INGLE HASE 6. O UTPUT The output provides a SELV/PELV rated voltage, which is galvanically isolated from the input voltage.The output is electronically protected against no-load, overload and short circuit. In case of a protection event, audible noise may occur. The output is designed to supply any kind of loads, including inductive and capacitive loads.
  • Page 9 CP20.248 24V, 20A, 480W, S CP-Series INGLE HASE Back-feeding loads max. The unit is resistant and does not show malfunctioning when a load feeds back voltage to the power supply. It does not matter whether the power supply is on or off. The absorbing energy can be calculated according to the built-in large sized output capacitor.
  • Page 10: Hold-Up Time

    CP20.248 24V, 20A, 480W, S CP-Series INGLE HASE 7. H The hold-up time is the time during which a power supply’s output voltage remains within specification following the loss of input power. The hold-up time is output load dependent. At no load, the hold-up time can be up to several seconds.
  • Page 11: Power Supply Condition Display

    CP20.248 24V, 20A, 480W, S CP-Series INGLE HASE 9. P OWER UPPLY ONDITION ISPLAY Fig. 9-1 Power Supply Condition Display The device has an integrated Power Supply Condition Display (PSCD). It shows all the different power supply condition values on the front of the PSU for condition monitoring and easy analysis of power errors.
  • Page 12 CP20.248 24V, 20A, 480W, S CP-Series INGLE HASE Fig. 9-2 Condition values displayed on the PSCD DC OK load DC OK DC OK Vout °C REAL-TIME DATA MODE DC OK DC OK khrs DC OK DC OK °C DC OK DC OK °C RECORDED...
  • Page 13 CP20.248 24V, 20A, 480W, S CP-Series INGLE HASE Navigate through Real-Time Data Mode / Recorded Data Mode  Press the Display Push-Button less than 1 second to browse through the different condition values Access Real-Time Data Mode / Recorded Data Mode To switch between Page 1 Page 2:...
  • Page 14: Remote On / Off Function

    CP20.248 24V, 20A, 480W, S CP-Series INGLE HASE Troubleshooting In case of an external error, the status indicator shows Alarm Fig. 9-4 Error Codes Error codes: Err2 = Overtemperature protection primary side Err4 = Overload protection Err5 = Overtemperature protection secondary side Err6 = Output overvoltage protection Alarm...
  • Page 15: Efficiency And Power Losses

    CP20.248 24V, 20A, 480W, S CP-Series INGLE HASE 12. E FFICIENCY AND OWER OSSES AC 100V AC 120V AC 230V Efficiency typ. 93.6% 94.2% 95.6% At 24V, 20A typ. 93.5% 94.1% 95.5% At 24V, 24A (PowerBoost) Average efficiency typ. 93.2% 93.8% 95.0% 25% at 5A, 25% at 10A,...
  • Page 16: Functional Diagram

    CP20.248 24V, 20A, 480W, S CP-Series INGLE HASE 13. F UNCTIONAL IAGRAM Fig. 13-1 Functional diagram In p u t F u se In p u t F ilte r P o w e r O u tp u t P F C In p u t R e ctifie r C o n v e rte r...
  • Page 17: Front Side And User Elements

    CP20.248 24V, 20A, 480W, S CP-Series INGLE HASE 14. F RONT IDE AND LEMENTS Fig. 14-1 Front side A Output Terminals Three terminals for the negative and two terminals for the positive pole. Poles are internally connected. + Positive output - Negative (return) output Input Terminals Phase (Line) input...
  • Page 18: Terminals And Wiring

    CP20.248 24V, 20A, 480W, S CP-Series INGLE HASE 15. T ERMINALS AND IRING The terminals are IP20 Finger safe constructed and suitable for field- and factory wiring. Input Output Signal Terminals Type Screw Terminal Screw Terminal Push-in Terminal Solid wire max.
  • Page 19: Lifetime Expectancy

    CP20.248 24V, 20A, 480W, S CP-Series INGLE HASE 16. L IFETIME XPECTANCY The Lifetime expectancy shown in the table indicates the minimum operating hours (service life) and is determined by the lifetime expectancy of the built-in electrolytic capacitors. Lifetime expectancy is specified in operational hours and is calculated according to the capacitor’s manufacturer specification.
  • Page 20: 18. Emc

    CP20.248 24V, 20A, 480W, S CP-Series INGLE HASE 18. EMC The EMC behavior of the device is designed for applications in industrial environment as well as in residential, commercial and light industry environments. The device complies with EN 61000-6-1, EN 61000-6-2, EN 61000-6-3, EN 61000-6-4, EN 61000-3-2 and EN 61000-3-3. The device complies with FCC Part 15 rules.
  • Page 21 CP20.248 24V, 20A, 480W, S CP-Series INGLE HASE EMC Emission Conducted emission EN 55011, EN 55032, FCC Part 15, CISPR 11, Class B input lines CISPR 32 Conducted emission IEC/CISPR 16-1-2, IEC/CISPR 16-2-1 EN IEC 61000-6-3 limits for DC power output lines ports fulfilled for a maximum output cable length of 25 m.
  • Page 22: Environment

    CP20.248 24V, 20A, 480W, S CP-Series INGLE HASE 19. E NVIRONMENT Operational temperature -25°C to +70°C The operational temperature is the ambient or surrounding temperature and is defined as the air temperature 2cm below the device. Storage temperature -40°C to +85°C For storage and transportation 12W/K Between +60°C and +70°C...
  • Page 23: Safety And Protection Features

    CP20.248 24V, 20A, 480W, S CP-Series INGLE HASE 20. S AFETY AND ROTECTION EATURES Insulation resistance min. 500MOhm At delivered condition between input and output, measured with 500Vdc min. 500MOhm At delivered condition between input and PE, measured with 500Vdc min.
  • Page 24: Dielectric Strength

    CP20.248 24V, 20A, 480W, S CP-Series INGLE HASE 21. D IELECTRIC TRENGTH The output voltage is floating and has no ohmic connection to the ground. The output is insulated to the input by a double or reinforced insulation. Type and routine tests are conducted by the manufacturer. Field tests may be conducted in the field using the appropriate test equipment which applies the voltage with a slow ramp (2s up and 2s down).
  • Page 25: Approved, Fulfilled Or Tested Standards

    CP20.248 24V, 20A, 480W, S CP-Series INGLE HASE 22. A PPROVED ULFILLED OR ESTED TANDARDS IEC 61010 CB Scheme Certificate IEC 61010-2-201 Electrical Equipment for Measurement, Control and Laboratory Use - Particular requirements for control equipment UL 61010-2-201 UL Certificate Listed equipment for category NMTR - Electrical Equipment for Measurement, Control and Laboratory Use - Particular requirements for control equipment...
  • Page 26: Physical Dimensions And Weight

    CP20.248 24V, 20A, 480W, S CP-Series INGLE HASE 24. P HYSICAL IMENSIONS AND EIGHT Width 48mm Height 124mm Depth 127mm The DIN rail depth must be added to the unit depth to calculate the total required installation depth. Weight 835g DIN rail Use 35mm DIN rails according to EN 60715 or EN 50022 with a height of 7.5 or 15mm.
  • Page 27: Accessories

    CP20.248 24V, 20A, 480W, S CP-Series INGLE HASE 25. A CCESSORIES 25.1. ZM10.WALL – W ANEL OUNT RACKET This bracket is used to mount the devices on a wall/panel without utilizing the DIN rail. The bracket can be mounted without detaching the DIN rail brackets from the power supply. Product for illustration purposes only. Fig.
  • Page 28: Uf20.241 Buffer Module

    CP20.248 24V, 20A, 480W, S CP-Series INGLE HASE 25.2. UF20.241 B UFFER ODULE The UF20.241 buffer module is a supplementary device for DC 24V power supplies. It delivers power to bridge typical mains failures or extends the hold-up time after the AC power is turned off.
  • Page 29: Yr40.245 - Redundancy Modules

    CP20.248 24V, 20A, 480W, S CP-Series INGLE HASE 25.5. YR40.245 - R EDUNDANCY ODULES The YR40.245 is a 40A single channel redundancy module, which is equipped with a plug connector on the output. The plug connector allows replacing the power supply or the redundancy module while the system is running.
  • Page 30: Application Notes

    CP20.248 24V, 20A, 480W, S CP-Series INGLE HASE 26. A PPLICATION OTES 26.1. P URRENT APABILITY The unit can deliver peak currents (up to several milliseconds) which are higher than the specified short term currents. This helps to start current demanding loads. Solenoids, contactors and pneumatic modules often have a steady state coil and a pick-up coil.
  • Page 31: Output Circuit Breakers

    CP20.248 24V, 20A, 480W, S CP-Series INGLE HASE 26.2. O UTPUT IRCUIT REAKERS Standard miniature circuit breakers (MCB’s or UL 1077 circuit breakers) are commonly used for AC-supply systems and may also be used on 24V branches. MCB’s are designed to protect wires and circuits. If the ampere value and the characteristics of the MCB are adapted to the wire size that is used, the wiring is considered as thermally safe regardless of whether the MCB opens or not.
  • Page 32: Charging Of Batteries

    CP20.248 24V, 20A, 480W, S CP-Series INGLE HASE 26.3. C HARGING OF ATTERIES The power supply can be used to charge lead-acid or maintenance-free batteries. Two 12V SLA or VRLA batteries are needed in series connection. Instructions for charging batteries: Use only matched batteries when putting 12V types in series.
  • Page 33: Parallel Use For Redundancy

    CP20.248 24V, 20A, 480W, S CP-Series INGLE HASE 26.6. P ARALLEL SE FOR EDUNDANCY 1+1 Redundancy: Devices can be paralleled for redundancy to gain higher system availability. Redundant systems require a certain amount of extra power to support the load in case one device fails. The simplest way is to put two devices in parallel. This is called a 1+1 redundancy.
  • Page 34: Operation On Two Phases

    CP20.248 24V, 20A, 480W, S CP-Series INGLE HASE 26.7. O PERATION ON HASES The power supply can also be used on two-phases of a three-phase-system. Such a phase-to-phase connection is allowed as long as the supplying voltage is below 240V +10% Power Supply Ensure that the wire, which is connected to the N-terminal, is...
  • Page 35: Mounting Orientation

    CP20.248 24V, 20A, 480W, S CP-Series INGLE HASE 26.9. M OUNTING RIENTATION Install the device onto a DIN rail with the input terminals on the bottom of the device. The test environment is set up installing wiring ducts (depth: 80mm) with clearances seen in chapter 2. Fig.

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