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Operating instructions and part catalogue, BALE WRAPPING MACHINE, TWISTER
CONTENTS
1.
INTRODUCTION .................................................................................................................................................... 3
1.1.
Read the operating instructions .......................................................................................................................... 3
1.2.
Intended use ....................................................................................................................................................... 4
1.3.
What is important at the purchase ...................................................................................................................... 4
1.4.
Guarantee ........................................................................................................................................................... 4
2.
WORK SAFETY AND HEALTH .............................................................................................................................. 4
2.1.
General rules ...................................................................................................................................................... 5
2.2.
Transportation ..................................................................................................................................................... 6
2.3.
Operating components of the machine ............................................................................................................... 6
2.4.
Maintenance and operation ................................................................................................................................ 6
3.
RESIDUAL RISK..................................................................................................................................................... 7
3.1.
Residual risk description ..................................................................................................................................... 7
3.2.
Residual risk evaluation ...................................................................................................................................... 7
4.
WARNING DECALS ON THE MACHINE ............................................................................................................... 8
5.
MACHINE CHARACTERISTICS ............................................................................................................................. 9
5.1.
General characteristics ....................................................................................................................................... 9
5.2.
Machine structure and operation ...................................................................................................................... 10
5.3.
TWISTER machine functions............................................................................................................................ 11
5.4.
Technical characteristics .................................................................................................................................. 12
5.5.
Wrapping machine equipment .......................................................................................................................... 12
6.
HANDLING ........................................................................................................................................................... 13
6.1.
Delivery ............................................................................................................................................................. 13
6.2.
Storage ............................................................................................................................................................. 13
6.3.
Assembling machine......................................................................................................................................... 14
6.4.
Hydraulic connection with the tractor ................................................................................................................ 15
7.
PREPARATORY/ ADJUSTMENT ACTIONS ........................................................................................................ 16
7.1.
Setting the draught bar ..................................................................................................................................... 16
7.2.
Machine levelling .............................................................................................................................................. 17
7.3.
Loading foil ...................................................................................................................................................... 18
7.4.
Pre-stress control .............................................................................................................................................. 20
7.5.
Foil overlapping ................................................................................................................................................ 20
7.6.
Speeding up bale loading (since 2015 models) ................................................................................................ 21
7.7.
Bale setter adjustment ...................................................................................................................................... 21
7.8.
Preparation to the road transportation .............................................................................................................. 22
8.
HANDLING AND OPERATION OF TWISTER WRAPPER .................................................................................. 22
8.1.
Operating modes .............................................................................................................................................. 22
8.2.
Safe operating of wrapping machine ................................................................................................................ 23
8.3.
Wrapping machine Sensors ............................................................................................................................. 24
8.4.
Machine controller operating ............................................................................................................................ 26
8.4.1.
SWITCHING CONTROLLER ON/OFF ..................................................................................................... 26
8.4.3
STARTING POSITION .............................................................................................................................. 28
8.4.4
WORK MANU ........................................................................................................................................... 29
8.4.5
WRAPPING MACHINE MENU ................................................................................................................. 36
8.4.6
COUNTERS .............................................................................................................................................. 40
8.4.7
SERVICE SETTINGS ............................................................................................................................... 41
8.4.8
EMERGENCY CASES .............................................................................................................................. 46
9
MAINTENANCE ........................................................................................................................................................ 48
9.1
General maintenance instructions .................................................................................................................... 48
9.2
Lubrication ........................................................................................................................................................ 49
9.3
Driving chains ................................................................................................................................................... 50
9.4
Rotating arm drive ............................................................................................................................................ 50
9.5
Hydraulic system .............................................................................................................................................. 51
10
REPLACEMENT PART CATALOGUE .................................................................................................................. 52
10.1
Draught bar ................................................................................................................................................... 53
10.2
Drawbar support ........................................................................................................................................... 55
10.3
Loader ........................................................................................................................................................... 57
10.4
Main frame .................................................................................................................................................... 59
10.5
Half-shaft ...................................................................................................................................................... 61
10.6
Table ............................................................................................................................................................. 63
10.7
Rotating arms ............................................................................................................................................... 65
10.8
Rotating arms ............................................................................................................................................... 67
10.9
Foil feeder ..................................................................................................................................................... 71
10.10
Foil feeder ..................................................................................................................................................... 73
10.11
Knife mechanism .......................................................................................................................................... 75
10.12
Cylinder drive ................................................................................................................................................ 77
10.13
Bale setter ..................................................................................................................................................... 79
10.14
Hydraulics ..................................................................................................................................................... 81
10.14
Sensors ......................................................................................................................................................... 93
2
Strona
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