Page 1 MENU Toshiba Integrated Control System Installation and Wiring Manual 6F8C0764...
Page 2 Third Edition Dec, 1999 The contents of this manual may be revised without notice.  Copyright 1998-1999 by Toshiba Corporation. All rights reserved. No part of this manual may be reproduced in any form without permission.
Page 3 Safety Precautions Safety Precautions The instruction manual and the labels affixed to the products or equipment give important information for using products safely. It helps prevent damage to properties and hazard to people who use them or work with them. Make yourself familiar with the signal words and signs in this page, then read the safety precautions that follow and always follow the instructions to avoid hazards.
Page 4 Safety Precautions Confirmation of product safety label Confirm that product safety labes are put on the front panel of the power supply module. If the lavel is lost or soiled, inform TOSHIBA Corporation.
Page 5 Safety Precautions 1. Safety Precautions for Installation WARNING Grounding required: To avoid the risk of electric shock or fire, be sure to ground the equipment. CAUTION Choose proper environment for installation: Avoid installing and storing the equipment in the following environments: Location with considerable dust Location in which flammable or corrosive gases (such as SO and H...
Page 6 Safety Precautions 2. Safety Precautions for Inspection and Maintenance WARNING Turn off power: Turn off power before attaching or detaching modules or before connecting devices. Failure to do so may result in electric shock or equipment fault. Make sure that power is off: Always check and make sure that the external power is turned off before installing or removing modules.
Page 7 Turn off power in the event of a problem: If the temperature in or around the equipment becomes abnormally high or an unusual fault occurs in the equipment, stop using it and turn off power, then contact your Toshiba representative. If left alone, overheat may result in fire.
Page 8 Safety Precautions Avoid touching hot components: Some components inside the modules become very hot after the power is turned on. To avoid burns, do not touch them. CAUTION Do not touch components: Do not touch pins, connectors or soldered surfaces in modules with any part of your body. Static electricity may damage IC's or LSI's and cause equipment to fail.
Page 9 (Note 3) In case the ambient or internal temperature of the equipment rises abnormally high or the equipment develops a failure, stop operating the equipment and turn the power off the equipment. Contact the Toshiba service window in your area. (Note 4) Do not open the equipment case or remodel the equipment.
Page 10 TOSHIBA engineer. Non-Liability Clauses Toshiba will not be responsible for damage caused by a fire, earthquake or a third party, or by use under abnormal conditions such as an accident, intention, error or abuse by the user.
Page 11: Introduction
I/O sub systems, connections OIS-DS main unit and peripheral devices, two redundant SVR- DS stations. In order for you to use the server station of the "TOSDIC-CIE DS" system and the units correctly and safely, you are requested to read "Safety Precautions" prior to use.
Page 12 This chapter explains the earthing methods and earthing work examples of PCS-DS, OIS-DS and SVR-DS. Chapter 7 End of Wiring Work This chapter explains check items after the wiring work is completed. TOSDIC-CIE is the registered trademark of Toshiba Corporation. Ethernet is the registered trademark of Xerox Corporation.
Page 13: Table Of Contents
Contents Contents Safety Precautions Introduction 1. System Configuration TOSDIC-CIE System Configuration PCS-DS System Configuration Equipment Plan Control Room Environmental Conditions Power Supply Equipment Carry-In/Installation Transporting Passage/Truck Parking Lot Unloading Transporting Work Unpacking Work Entrance/Access Passage Carrying-In Work Installation Work PCS-DS Cabinet Panel-to-Panel Linking Procedure PCS-DS Cabinet Mounting Example Caution in Mounting Installation of External Power Supply Unit and I/O Power Supply Unit...
Page 14 Contents Work Procedure Connection of Ethernet Board Connection of Transceiver Installation of Transceiver Installation of Optical Repeater Installation of Electric Repeater Installation of Hub Installation of Optical Transceiver Wiring of Serial Bus Cable Configuration of Communication Base Unit Wiring of Serial Bus Cable Connection to Main Processor Board (FMDS1) Connection to Serial Bus Cable for FMDS1B or Later (FMDS21/FMDS22) Connection to Communication Base Unit...
Page 15 5. Network Configuration of Ethernet Ethernet System Configuration Restrictions for Expanding the Transmission Line Cable Segment and Link Segment Maximum Network Configuration Example of TOSDIC-CIE DS System Configuration Grounding of Coaxial Cable 6. Earthing Earthing of PCS-DS Cautions in Earthing...
Page 16 Contents 7. End of Wiring Work Appendix1 100M-Ethernet Control LAN Network Configuration Basic Configuration System Configuration Transmission Path Specification NetworkCofiguration Network Equipment Network Articles Outline of Network Components Network Restrictions Configuration Example...
Page 17: System Configuration
1. System Configuration 1. System Configuration This chapter is described outline of TOSDIC-CIE DS and transmission system configuration and installation example. Ethernet Information LAN SVR-DS OIS-DS PC/WS Ethernet Control LAN PLC SERVER T3H PLC PCS-DS PCS-DS DPCS-DS T3H PLC Figure 1.1 TOSDIC-CIE System Configuration...
Page 18: Tosdic-Cie System Configuration
1. System Configuration TOSDIC-CIE System Configuration TOSDIC-CIE DS is a control system of server station SVR-DS, operator interface station OIS- DS, control station PCS-DS and other kinds of stations like a printer server station connected with Ethernet control LAN. TOSDIC-CIE DS also has the other channel Ethernet LAN as information network.
Page 19 1. System Configuration Ethernet control LAN (twisted pair) Ethernet Operator control room SVR-DS51 OIS-DS51 (10BASE5) Ethernet Control control room LAN(yellow cable) PCS-DS51 PCS-DS51 Ethernet Main unit control (10BASE5) Serial bus Serial bus Parallel bus Parallel bus TR : Transceiver SBIF: Communication module Process signal PBIF: Bus interface...
Page 20: Equipment Plan
1. System Configuration Equipment Plan Concerning the equipment for introducing the MCS1000/1000H system, the control room for installing the equipment, environmental conditions, and power supply equipment are explained. The plan should be made after thorough investigation. Control Room Floor of Control Room •...
Page 21: Environmental Conditions
1. System Configuration Air-Conditioning Equipment • The ambient temperature greatly affects the reliability of equipment and residentiality of operators. Also, there is a fear of increasing measuring error. In order to obtain a better installation environment, the installation of air-conditioning equipment is recommended. •...
Page 22: Power Supply Equipment
1. System Configuration 2) Vibration 2 to 9 Hz Double amplitude 0.75 mm (Continuous vibration) 9 to 150 Hz Acceleration 1.96m/s In the case of complicated vibration conditions or if earthquake proofing is required, consult 3) Dust, noxious gas The amount of dust in the room should be maximum 0.3 mg/m .
Page 23: Carry-In/Installation
1. System Configuration Table 1.2 Power Supply Conditions for PCS-DS51 Item Condition Voltage 85 Vac - 132 Vac Frequency 47 - 63Hz Waveform distortion factor Within 10% 2) For other voltage than those shown in Table 1.2, an insulating transformer must be installed to adjust the voltage.
Page 24: Transporting Passage/Truck Parking Lot
1. System Configuration Transporting Passage/Truck Parking Lot For transporting, the preparation should be made for smooth working by securing the transporting passage to the building, parking place, and unloading and unpacking places in advance. Unloading Transporting Work The unloading and transporting works must be carefully done paying attention to the following items.
Page 25: Unpacking Work
1. System Configuration Lifting position is indicated Up/down direction is indicated Object vulnerable to impact No wetting Center of gravity is indicated. Figure 1.4 Example of Handling Marks 6) When the equipment as packed is stored, it should be stored in a room with less humidity and the following storing conditions should be satisfied.
Page 26: Entrance/Access Passage
1. System Configuration Entrance/Access Passage The entrance and access passage should be investigated in consideration of the external shape and weight of the equipment to be brought in and the tools to be used. Special attention must be paid to the width and height of the staircase, curve, and control room door, and moving method, Figure 1.5 shows the passage dimensions necessary for bringing in the representative equipment.
Page 27: Installation Work
1. System Configuration 2) When a lever is used, the equipment should be protected with a wooden plate to prevent damage. 3) For tall equipment, attention must be paid to the center of gravity to prevent falling. 4) When bringing-in, the temperature difference between indoor and outdoor should be minimized to prevent dewing condensation inside and outside the cabinet.
Page 28 1. System Configuration Fixing to Concrete Floor As shown in Figure 1.8, install the channel base directly above the pit and fix it with anchor bolts. Figure 1.8 Fixing to Concrete Floor Peripheral Equipment Fixing Normally, the peripheral equipment is not fixed, but depending on the situation, it should be fixed in the same method as for the cabinet.
Page 29: Pcs-Ds Cabinet Panel-To-Panel Linking Procedure
1. System Configuration PCS-DS Cabinet Panel-to-Panel Linking Procedure Normally the PCS-DS cabinet is provided with side plates, but when panel-to-panel linking is done, there is no side plates between the cabinets. 1) The cabinets are linked using the linking bolts in the following procedure. Figure 1.9 Removal of Side Plates of Cabinet...
Page 30 1. System Configuration 2) Link the cabinets by passing the linking bolt through the linking hole as shown in Figure 1.10. Figure 1.10 Linking of Cabinets NOTE : The special screened cabinet should be used in order to conform the system to the EMC Directive, 89/336/EEC.
Page 31: Pcs-Ds Cabinet Mounting Example
1. System Configuration PCS-DS Cabinet Mounting Example A mounting example of PCS-DS system is shown in Figure 1.11. Here the main unit, power receiving/distributing unit, terminal block unit, etc. are mounted. Figure 1.11 Example of PCS-DS Cabinet Mounting...
Page 32: Caution In Mounting
1. System Configuration Caution in Mounting Temperature in Cabinet The temperature in the cabinet should not exceed 50°C around the main unit and 55°C for other components. The service life of the products is based on 35°C around the apparatuses. If the temperature exceeds 35°C, the maintenance/replacement timing should be set in consideration of shorter life.
Page 33: Wiring Of Pcs-Ds51
2. Wiring of PCS-DS51 2. Wiring of PCS-DS51 This chapter describes the wiring of the PDS-DS51’s electric system and signal system such as Ethernet control LAN, intelligent I/O, and P5 series parallel PI/O. Wiring of Power Supply Cable For the power supply of the main unit, intelligent I/O, and P5 series parallel PI/O, AC100V external power is supplied through the receiving/distributing unit.
Page 34: Selecting Main Power Supply Cable
2. Wiring of PCS-DS51 Selecting Main Power Supply Cable For the power supply cable from the main distribution board to the receiving/distributing unit, use an appropriate cable that is suited for the power consumption based on the size of the system. The power consumption of PCS-DS51 varies depending on the configuration of the main unit and PI/O system.
Page 35 2. Wiring of PCS-DS51 Connection to receiving/distributing unit (UDSP1) To the receiving/distributing unit (UDSP1), connect the power supply cable connected to the main unit power supply cable and I/O system power supply unit. Also, connect the main power supply cable from the external main distribution board. Connect the main unit power supply cable to CN1a, and the power supply cables from the I/O system power supply and external power supply to CN2a to CN9a.
Page 36 2. Wiring of PCS-DS51 1) Open the cover of the terminal board. Loosen the screw (M5) of the terminal to wire by screwing it counterclockwise with a Phillips screwdriver and remove it from the terminal board. 2) Fix the crimp-style terminal of the main power supply cable to the terminal board using the screw you just removed.
Page 37 2. Wiring of PCS-DS51 Power supply card FPDA1 Main unit power supply cable terminal Power supply cable AC IN Terminal screw Direction Terminal board of wiring Magnified view of terminals Figure 2.3 Connection to Power Supply Card Connection to the I/O system power supply unit (RAX24-4R2) To the I/O system power supply unit (RAX24-4R2), connect the power supply cable from the receiving/distributing unit and the PI/O power supply cable that supplies power for the communication base unit.
Page 38 2. Wiring of PCS-DS51 Connection to the communication base unit Connect the PI/O power supply cable to the power supply terminal of the communication base unit so that the I/O system power (DC24V) is supplied to the communication unit and terminal unit.
Page 39 2. Wiring of PCS-DS51 Figure 2.6 is the signal list for the terminal board of the communication base unit. 9 11 8 10 12 Signal Name (when relayed) Signal Name (when terminated) LINE-A1 A System(+)Throughout LINE-A1 A System(+) Terminating Resistance LINE-B1 B System(+)Throughout LINE-B1 B System(+) Terminating Resistance...
Page 40 2. Wiring of PCS-DS51 Connection to the external power supply unit (RAX24-4R2) To the external power supply unit (RAX24-4R2), connect the power supply cable from the receiving/distributing unit and the PI/O power supply cable that supplies power for the terminal board unit.
Page 41 2. Wiring of PCS-DS51 Connection to Terminal Board Unit Connect the PI/O power supply cable to the outside line terminal board of the terminal board unit so that the external power (DC24V) is supplied for the terminal board unit. Terminal board unit FG terminal To frame ground No.17 terminal...
Page 42: Wiring Of Ethernet Cables
2. Wiring of PCS-DS51 Wiring of Ethernet cables Connect the Ethernet cables for data transmission between PCS-DS51 and OIS-DS51 or SVR- DS51. In the PCS-DS51 cabinet, connect the main processor unit and transceiver with the AUI cable (transceiver cable). Use 10BASE5 coaxial cables (yellow cables) to other cabinets outside the PCS-DS51 cabinet.
Page 43: Cautions On Installing Ethernet Transmission Lines
2. Wiring of PCS-DS51 Cautions on installing Ethernet transmission lines When installing Ethernet cables, be careful with the following. Connection type of the item to be used Figure 2.10 is an example of connection of items that make up the Ethernet transmission system. Install a cable clamp to the D-sub connector of each PCS-DS51 main processor unit.
Page 44 2. Wiring of PCS-DS51 How to use transceivers Transceivers are used to connect an AUI cable and a 10BASE5 coaxial cable. Install the transceivers isolated from the metal part of the cabinet. Be careful not to touch the metal part of the cabinet with a screwdriver.
Page 45 2. Wiring of PCS-DS51 * Crimp the grounding line to the lug terminal installed to the grounding terminal. * Grounding line Grounding terminal (with thickness of more than 2mm) Ethernet control LAN-A system (10BASE5 coaxial cable) Ethernet control LAN-B system (10BASE5 coaxial cable) SVR-DS OIS-DS...
Page 46 2. Wiring of PCS-DS51 Handling cables with connector When handling the cables (10BASE5 coaxial cable, 10BASE-T twisted pair cable, and AUI cable) with connector attached to them, note the following. • Check if the cable length is enough for the wiring route and enough space for a connector is reserved.
Page 47: Components
2. Wiring of PCS-DS51 Components Table 2.3 lists the items used for the TOSDIC-CIE DC system Ethernet control LAN. Table 2.3 List of TOSDIC-CIE DC System Ethernet Control LAN Items Name Type (Figure Number) Usage AUI cable ZCA102A***1 Cable used indoor and in cabinets Has D-sub15 connectors (mould type) at both ends.
Page 48 2. Wiring of PCS-DS51 Table 2.4 List of Recommended Network Devices Item Specification 12-port: 3C16440<3Com> Option: AUI port 3C1206-0<3Com> Transceiver 1-port: 3C1114-2<3Com> Mult-port transceiver Substitutable by above 1-port transceiver Optical repeater 3C16505<3Com>: Adaptable optical connector ST type Electric repeater 3C16200<3Com> Optical transceiver 3C1680-5<3Com>: Adaptable optical connector ST type Table 2.5 Network Device Selection Conditions...
Page 49 2. Wiring of PCS-DS51 Transceiver (MAU) HLT-211TZ-WNTP Used to connect the 10BASE5 coaxial cable and AUI cable. • Manufacturer : Hirakawa Hewtech Corporation • Type : HLT-211TZ-WNTP • Dimensions : 121.5mm × 71mm × 33mm • Outside drawing : Figure 2.12 Transceiver Multi-Port Transceiver (2ch-MAU) MTX-210TZ-NTP Used to connect the 10BASE5 coaxial cable and AUI cable.
Page 50 2. Wiring of PCS-DS51 8-Port Hub MPR-855T Used to connect the 10BASE5 segment and 10BASE-T segment. • Manufacturer : Hirakawa Hewtech Corporation • Type : HLT-211TZ-WNTP • Dimensions : 242mm × 146mm × 49mm • Outside drawing : Figure 2.14 8-Port Hub...
Page 51 2. Wiring of PCS-DS51 Optical Repeater The following product is the qualified product as the standard item for the optical repeater for Ethernet. For information on how to use the optical repeater, refer to the instruction manual attached to the product. SUPPLEMENT: The following product complies to the 10BASE-FL, the extended FOIRL which is the standard for Ethernet optical transmission lines.
Page 52 2. Wiring of PCS-DS51 Electric Repeater The following product is the qualified product as the standard item for the electric repeater for Ethernet. For information on how to use the electric repeater, refer to the instruction manual attached to the product. •...
Page 53 2. Wiring of PCS-DS51 Connector for 10BASE5 Coaxial Cable EAO6NPC N-Type connectors attached to both ends of a 10BASE5 coaxial cable. Figure 2.18 Connector for 10BASE5 Coaxial Cable Terminator DL-NP-50OHM Attached to the transceiver at the network termination. Figure 2.19 Terminator Grounding Terminal EA11GND Used to ground a coaxial cable or a segment’s shield.
Page 54: Interior Wiring Of Pcs-Ds51
2. Wiring of PCS-DS51 Interior Wiring of PCS-DS51 This section describes the example of wiring inside the PCS-DS51 cabinet. The Ethernet board FETH1 of the PCS-DS main unit chassis has two D-sub connectors. CN1 is for A system and CN2 for B system. For wiring of PCS-DS cabinet, there are the following two types depending on the configuration of the transmission line.
Page 55 2. Wiring of PCS-DS51 I/O power/external power PCS-DS chassis (Redundant configuration) Duct Receiving/distributing unit A system Ethernet B system Ethernet Installed in back of installation plate Figure 2.22 Example of Wiring inside Cabinet 2 (Redundant Transmission Line - Main Unit Chassis Redundant Configuration) In the PCS-DS cabinet, the Ethernet board in the PCS-DS main unit chassis and transceiver are connected with the AUI cable.
Page 56 2. Wiring of PCS-DS51 • For the redundant PCS-DS chassis, wire the AUI cables of the primary main processor card and secondary main processor card so that one main processor card can be removed on-line. • For the redundant PCS-DS chassis, wire the serial bus cable that connects the primary and secondary through the duct so that the cable doesn’t prevent the removal of the card.
Page 57: Wiring Of Ethernet Cable
2. Wiring of PCS-DS51 Wiring of Ethernet Cable This section describes how to connect Ethernet cables. Before the installation, review the work conditions and work procedure. Work Conditions • Work should be done at a place not exposed to direct sunlight with little moisture and dust. •...
Page 58: Connection Of Ethernet Board
2. Wiring of PCS-DS51 Connection of Ethernet Board Figure 2.24 shows the names of the parts of the FETH1 board. FETH1 panel Cable clamp Stud A system AUI cable for Ethernet control LAN B system AUI cable for Ethernet control LAN Figure 2.24 Names of Parts of FETH1...
Page 59 2. Wiring of PCS-DS51 Connection of cable Follow the next procedure to install the Ethernet cable (AUI cable) to the FETH1 board. 1) Check that the FETH1 board is installed to the third slot of the PCS-DS main body chassis and fixed by the screw.
Page 60 2. Wiring of PCS-DS51 3) After the A system AUI cable is inserted, push down the slide lock to lock the cable. Push up the slide lock to lock the AUI cable. Figure 2.26 Slide Lock 4) Connect the B system AUI cable to CN2, and push down the slide lock to lock the cable as for the A system AUI cable.
Page 61 2. Wiring of PCS-DS51 5) Rotate the cable clamp to fix the cable. 1) Connect the B system AUI cable to CN2 and push down the slide lock. 2) Rotate the cable clamp. Figure 2.27 Connection of B System Cable...
Page 62 2. Wiring of PCS-DS51 6) After the cable clamp is rotated and the cable is fixed, loosen the screws. Loosen the screws (M3 x 3). Figure 2.28 Fixing with Cable Clamp Removing cables To remove the Ethernet cable (AUI cable) from the FETH1 board, follow the procedure for connection in the reversed order.
Page 63: Connection Of Transceiver
2. Wiring of PCS-DS51 Connection of Transceiver Follow the next procedure to connect the transceiver. 1) Connect the other end of the AUI cable connected to the Ethernet board of the PCS-DS main unit chassis to the D-sub connector (male) of the transceiver. Fix the AUI cable securely with the slide lock.
Page 64: Installation Of Transceiver
2. Wiring of PCS-DS51 Installation of Transceiver Follow the next procedure to install the transceiver. 1) Install the clamp hardware for fixing the AUI cable to the cabinet installation plate. 2) Fix the installation hardware of the transceiver to the cabinet installation plate with the two M3 screws.
Page 65 2. Wiring of PCS-DS51 Cautions on installation • The AUI cable should be horizontal to the cabinet installation plate when the AUI cable is connected to the optical repeater and fixed to the clamp hardware. Similarly, the coaxial cable should be horizontal to the cabinet installation plate (avoid unnecessary forces to each connector).
Page 66: Installation Of Optical Repeater
2. Wiring of PCS-DS51 Installation of Optical Repeater Follow the next procedure to install the optical repeater. 1) Install the clamp hardware for fixing the AUI cable to the cabinet installation plate. 2) Remove the four rubber legs of the optical repeater and fix it to the cabinet installation plate with the four M3 screws.
Page 67: Installation Of Electric Repeater
2. Wiring of PCS-DS51 Cautions on installation • The AUI cable should be horizontal to the cabinet installation plate when the AUI cable is connected to the optical repeater and fixed to the clamp hardware. • The optical repeater has a coaxial connector for 10BASE2. Don’t connect anything to this connector since it is not used.
Page 68: Installation Of Hub
2. Wiring of PCS-DS51 Cautions on installation • The AUI cable should be horizontal to the cabinet installation plate when the AUI cable is connected to the electric repeater and fixed to the clamp hardware. • The electric repeater has a coaxial connector for 10BASE2. Don’t connect anything to this connector since it is not used.
Page 69 2. Wiring of PCS-DS51 Cautions on installation • The AUI cable should be horizontal to the cabinet installation plate when the AUI cable is connected to the hub and fixed to the clamp hardware. • Don’t connect anything to the 10BASE-T connector (modular connector) which is not used. •...
Page 70: Installation Of Optical Transceiver
2. Wiring of PCS-DS51 Installation of Optical Transceiver Follow the next procedure to install the optical transceiver. 1) Install the clamp hardware for fixing the AUI cable to the cabinet installation plate. 2) Place the optical transceiver on the cabinet installation plate and fix it with the fixing hardware (with cushion) on the top.
Page 71 2. Wiring of PCS-DS51 Cautions on installation • The AUI cable should be horizontal to the cabinet installation plate when the AUI cable is connected to the optical transceiver and fixed to the clamp hardware. • Set the switch according to the device to which the AUI cable is connected. When the transceiver is connected to a station (e.g.
Page 72: Wiring Of Serial Bus Cable
2. Wiring of PCS-DS51 Wiring of Serial Bus Cable The serial bus cable sends the process I/O data between the PCS-DS51 main unit and serial PI/O system. In this section, the main processor card and communication base unit are connected with the serial bus cable.
Page 73 2. Wiring of PCS-DS51 • Number of Communication base units Up to 15 units • Number of PI/O modules Up to 14 units (regardless of the number of terminal boards and options) • Serial bus cable Up to 30 meters long. •...
Page 74: Wiring Of Serial Bus Cable
2. Wiring of PCS-DS51 Wiring of Serial Bus Cable Weak signals are sent through the serial bus cable (twisted pair cable with shield). The following is the desirable order for the wiring route. Try to use the route 1 which is specifically for the serial bus when possible.
Page 75 2. Wiring of PCS-DS51 Backup cable wiring of the serial bus cable Since the serial bus is redundant (as standard), two units of serial bus cables for A system and B system are used. Install the backup cable for each cable so that you can deal with the situation where the cable is damaged (broken) due to an accident.
Page 76 2. Wiring of PCS-DS51 Isolation of wiring Place the serial bus cable more than 2 meters away from power supply lines or devices that generate electromagnetic fields. When the distance of more than 2 meters is difficult to obtain, check the actual voltage and current of the inductor and refer to Table 2.7. The inductor should be less than 440V-100A.
Page 77: Connection To Main Processor Board (Fmds1)
2. Wiring of PCS-DS51 Grounding of the PI/O system Connect the FG terminal and the shield of the I/O cable of the terminal board unit to the frame ground terminal of the cabinet. Connect the grounding terminal of the cabinet to the MCS1000 dedicated grounding for type 3. Use no loop in the grounding line to make it shortest.
Page 78 2. Wiring of PCS-DS51 Main processor card Main unit Serial bus I/O terminal board Terminal board cover Crimp terminal Terminal screw Serial bus cable Serial bus terminal From primary main board processor card (A system) Wiring direction Magnified view of terminal Signal line Signal line Shield line...
Page 79 2. Wiring of PCS-DS51 Table 2.9 is the signal list for the serial bus I/O terminal board. Table 2.9 Serial Bus I/O Terminal Board Terminal Schematic Signal Name Description Representation LINE-A1 Serial bus A system(+) LINE-B1 Serial bus B system(+) LINE-A2 Serial bus A system(-) LINE-B2...
Page 80: Connection To Serial Bus Cable For Fmds1B Or Later (Fmds21/Fmds22)
2. Wiring of PCS-DS51 Connection to Serial Bus Cable for FMDS1B or Later (FMDS21/FMDS22) For connection to the serial bus, use the relay cable for the D-BUS 9 pin connector. Figure 2.38 illustrates the allocation of the connector pins for the board, and Figure 2.39 illustrates the allocation of the cable pins of the relay cable.
Page 81: Connection To Communication Base Unit
2. Wiring of PCS-DS51 Connection to Communication Base Unit To the communication base unit, connect the serial bus cable from the main unit or communication base unit of the previous stage (see Figure 2.37 and 2.40). Install the terminating resistor to the communication base unit (see Figure 2.41). INSTRUCTION: Shield treatment for the serial bus cable should be done at the both ends of the cable.
Page 82 2. Wiring of PCS-DS51 Shield line Terminating resistor No.1 terminal No.2 terminal Shield line Terminal board Terminal board Terminal board cover Communication base unit Figure 2.41 Installation of Terminating Resistor...
Page 83: Wiring Of I/O Bus Cable
2. Wiring of PCS-DS51 Wiring of I/O Bus Cable Connect the terminal board unit and communication base unit with the I/O bus cable which sends I/O data. Cautions on Installation of PI/O Module INSTRUCTION: Install the I/O signal line away from the power supply lines or devices that generate electromagnetic fields.
Page 84 2. Wiring of PCS-DS51 • For safety of maintenance and operations, separate it from a high-voltage device or power device as far as possible, or use an iron plate to separate it. • Do not install the terminal board unit on its side or in the horizontal position. Otherwise the ventilation may be blocked.
Page 85: Connection To Communication Base Unit And Terminal Board Unit
2. Wiring of PCS-DS51 Connection to Communication Base Unit and Terminal Board Unit To connect the I/O bus cable to the I/O bus connector of the communication base unit or terminal board unit, follow the next procedure. 1) Connect the units from the communication base unit to the terminal board unit at the termination with the I/O bus cable.
Page 86: Wiring Of Process Signal Cable
2. Wiring of PCS-DS51 Wiring of Process Signal Cable For the external signal cable connected to the terminal board unit, a typical instrumentation cable can be used. The specifications of multi-wire cables used for the analog signal cable are as follow.
Page 87: Wiring Of Signal Cable
2. Wiring of PCS-DS51 Wiring of Signal Cable When wiring cables, use separate routes for power supply and signals so that they are not mixed. If the routes cross due to an unavoidable reason, they should cross perpendicularly. Use a steel plate to bridge them.
Page 88 2. Wiring of PCS-DS51 4) Separate the power supply lines. The location of the terminal board unit is decided considering the measures against noises. However, there are four external line (riser) routes and perfect isolation of power supply lines is difficult. To separate the power supply lines to take measures against noises in the external signal line, do the following.
Page 89: Exterior Wiring
2. Wiring of PCS-DS51 Exterior Wiring There are mainly the following three types of cables that are lead out from the cabinet. This section describes these three types of cable wiring. • Ethernet outside cable • Process signal cable • Power supply cable Wiring outside Board “Outside the board”...
Page 90 2. Wiring of PCS-DS51 “Work without tubing” and “Work with tubing” are done in the following procedures. Work without tubing • To protect the cables, use the floor duct or wire protector cable cover. Don’t mix them with strong current lines. •...
Page 91: Isolation From Other Wiring
2. Wiring of PCS-DS51 Isolation from Other Wiring Basically, place the serial bus cable more than 2 meters away from power supply lines or devices that generate electromagnetic fields. When the distance of more than 2 meters is difficult to obtain, check the actual voltage and current of the inductor and refer to Table 2.12.
Page 92 2. Wiring of PCS-DS51 In the cable duct, place the separator (steel) inside as shown in Figure 2.46 to isolate the power cables and outside cables. Metal cable duct Outside cable Separator Power cable (Instrumentation power supply cable, electromagnetic valve, or operation signal line, etc.) Figure 2.46 Example of Wiring in Duct For wiring in the bit, use the separator as shown in Figure 2.47 as in the wiring in the duct.
Page 93: Connection Of Ois-Ds And Svr-Ds
3. Connection of OIS-DS and SVR-DS 3. Connection of OIS-DS and SVR-DS This chapter explains outside connection method of OIS-DS and SVR-DS. Please refer to "Operator Interface Station / OIS-DS Installation and Setup Manual (6F8C0762)" and "Server Station / SVR-DS Installation and Setup Manual (6F8C0763)", regarding to installation method of OIS-DS and SVR-DS.
Page 94: Outline Of Connection
3. Connection of OIS-DS and SVR-DS Outline of Connection Outlines of the fundamental connection of OIS-DS and SVR-DS system are shown in Figure 3.1. Server Station SVR-DS Main Unit Human Interface (Sun Ultra5) LAN Card OIS-DS X1033A LAN Card Hub (Information X1033A System LAN) Control System...
Page 95: Connection Between Ois-Ds And Its Peripheral Devices
3. Connection of OIS-DS and SVR-DS Connection between OIS-DS and its Peripheral Devices Connecting methods to the Ethernet LAN and OIS-DS peripheral devices are described below. Connecting to the Ethernet Control and Information LAN OIS-DS had three Ethernet LAN's adapter. Network configuration of OIS-DS is shown in Figure 3.2.
Page 96 3. Connection of OIS-DS and SVR-DS Figure 3.3 Attaching an Ethernet Information LAN Cable to the Connector of OIS-DS Ethernet Control LAN (1) Using the network cable appropriate for the Ethernet Control LAN, connect one end of the network cable to the connector of the network hub. (2) Connect the other end of the cable to the connector shown in Figure 3.4.
Page 97: Connecting Between Ois-Ds And Its Peripheral Devices
3. Connection of OIS-DS and SVR-DS Connecting between OIS-DS and its Peripheral Devices OIS-DS has the standard peripherals such as CRT display monitor or printer for its function. On the other hand, it has its dedicated peripheral devices. This section describes about the connection method of the dedicated peripheral devices. "Dongle"...
Page 98 3. Connection of OIS-DS and SVR-DS Single Loop Operator's Keyboard (1) Connect the keyboard connector of the backside of the operator's keyboard UOPK7E to the keyboard connector of the OIS-DS main unit, using the dedicated accessory cable. (2) Connect the speaker connector of the operator's keyboard UOPK7E to the headphone or line-out audio connector of the OIS-DS main unit, using the dedicated accessory cable.
Page 99 3. Connection of OIS-DS and SVR-DS CAUTION: When detaching the connector, always hold the connector portion. Pull out while pushing the lever in the arrow direction. Pulling on the cable and detaching the connector by brute force can damage the cable or connector, which can cause the keybord to cease functioning, and can also cause a fire or electrical shock.
Page 100 3. Connection of OIS-DS and SVR-DS The eight loop operator's keyboard or the optional keyboard application have many components in the system. Therefore, the console desk should be considered in the eight loop operator's keyboard or the optional keyboard application. The signal connection of the eight loop operator's keyboard sub system is shown in Figure 3.9.
Page 101 3. Connection of OIS-DS and SVR-DS (3) Connect the operation mode key module UKEY52 to the backside of main keyboard UOPKE8. (4) Connect the keyboard connector CN of the backside of remote operation keyboard UOPK82 to the connector of the backside of main keyboard UOPK8E, using the dedicated flexible cable.
Page 102: Connection Of Server Station
3. Connection of OIS-DS and SVR-DS Connection of Server Station Connecting method to the Ethernet LAN and redundant system configuration are described below. "SVR-DS" uses four channels of the network interface. The built-in Ethernet interface is used for the single Ethernet Information LAN. The expansion Ethernet interfaces are used for the redundant Ethernet control LAN and the tracking path of the redundant station.
Page 103 3. Connection of OIS-DS and SVR-DS Ethernet Information LAN (1) Using the network cable appropriate for the Ethernet Information LAN, connect one end of the network cable to the connector of the network hub. (2) Connect the other end of the cable to the connector shown in Figure 3.12. (3) Ensure both connections are secure.
Page 104: Redundant System Configuration
3. Connection of OIS-DS and SVR-DS Expanded Network Interface Connector Expanded Network Interface Connector for Ethernet Control LAN-B for Ethernet Control LAN-A Figure 3.13 Attaching an Ethernet Control LAN Cable to the Connector of SVR-DS Redundant System Configuration (1) Using the network cable appropriate, connect one end of the network cable to the built-in Ethernet connector of the server station A.
Page 105: Cautions In Wiring
3. Connection of OIS-DS and SVR-DS Cautions in Wiring In wiring the OIS-DS and SVR-DS station, pay attention to the following items. Power Supply The power supply to OIS-DS and SVR-DS must meet the rating. If the hardware platform of OIS-DS or SVR-DS has the switch for input voltage selection, please set it to match input voltage.
Page 106 3. Connection of OIS-DS and SVR-DS...
Page 107: Wiring Of Dpcs
4. Wiring of DPCS 4. Wiring of DPCS Wiring of Ethernet Cables Connect Ethernet cables to transmit data among DPCS, OIS-DS51, and SVR-DS51. The figure below indicates an example of wiring of Ethernet communication lines (where 10BASE5 is used). DPCS main unit chassis AUI cable Communication card Terminator...
Page 108 4. Wiring of DPCS 10BASE5 coaxial cable Terminator Terminator cable cable cable 10Base-T Ethernet- Ethernet- Ethernet- Board Twisted Board Board VETHX1 VETHX1 VETHX1 Pair Cable Ethernet- DPCS DPCS DPCS Board ANET3 OIS-DS Main Board Figure 4.2 An Example of Connection of Ethernet Communication Lines For "Usage Standards of Cables", "How to Use Transceivers", "Terminal Process for 10BASE5 Coaxial Cables", "Grounding of Cables", "Allowable Bent Radius of Cables", "How to Handle Cables with Connectors", and "Wiring Routes for External Ethernet Cables", refer to "Wiring of...
Page 109: Wiring Inside The Dpcs Cabinet
4. Wiring of DPCS Wiring Inside the DPCS Cabinet There are the following two ways to connect DPCS to the Ethernet control LAN. 100BASE-TX/10BASE-T connection This section describes how to connect DPCS to a switching hub or hub. First, check that the "MODE"...
Page 110 4. Wiring of DPCS In the DPCS cabinet, the main unit is connected to the FX-TX conversion module with a twisted pair cable. It is connected to other cabinets with an optical fiber cord. Bus A twisted pair cable DPCS main unit Bus B twisted pair cable Duct FX-TX conversion module...
Page 111: 10Base5 Connection
4. Wiring of DPCS 10BASE5 connection This section describes how to connect DPCS to a transceiver. First, check that the "MODE" switch on the front panel of the DPCS-Ethernet connection card VETHX1 is in the "E-5" side. Set to the E-5 side MODE V E T H X 1 Figure4.6 Mode switch setting...
Page 112 4. Wiring of DPCS In the DPCS cabinet, the main unit is connected to the transceiver with an AUI cable (a transceiver cable). It is connected to other cabinets with the 10BASE5 coaxial cable (the yellow cable). DPCS main unit DPCS cabinet VETHX1 Transceiver...
Page 113: Connecting Ethernet Cables
4. Wiring of DPCS Connecting Ethernet Cables Connection to the Ethernet board Figure4.9 shows the names of the VETHX1 board's parts. Panel Cable clamp Ferrite Core clamp Ethernet control LAN Bus A AUI cable Ferrite Core clamp Ethernet control LAN Bus B AUI cable Figure 4.9 Names of the VETHX1's Parts...
Page 114 4. Wiring of DPCS Connecting cables To connect the Ethernet cable (AUI cable) to the VETHX1 board, follow these steps. (1) Check that the VETHX1 board is installed to the 11th or 13th (for card redundancy) slot of the DPCS main unit chassis and secured with screws. (2) Remove the screws (M3x2) that secure the cable cramp.
Page 115 4. Wiring of DPCS Ethernet control LAN Bus A AUI cable Figure 4.11 Securing the Cable (6) Similarly, connect the Bus B AUI cable to CN5.
Page 116 4. Wiring of DPCS...
Page 117: Network Configuration Of Ethernet
5. Network Configuration of Ethernet 5. Network Configuration of Ethernet In the Ethernet control LAN of the TOSDIC-CIE DS system, repeaters (electric repeater or optical repeater) can be used to add segments to extend the maximum transmission distance. As a result, the optical fiber cables can be wired outdoor, and the coaxial cable segment can be extended.
Page 118: Cable Segment And Link Segment
A link segment is a cable for point-to-point connection with repeaters (or transceivers) at their ends. No station is connected. For the TOSDIC-CIE DS system, this refers to the following three segments. • An optical fiber cable with optical repeaters connected at both ends.
Page 119: Maximum Network Configuration
5. Network Configuration of Ethernet Maximum Network Configuration The “Restrictions for Expanding the Transmission Line” described above are summarized and referred to as the “5, 4, 3 Rule”, which means the following. “5-segment, 4-repeater, and 3-cable segment” (Up to 5 segments, 4 repeaters, and 3 cable segments) Some examples for the network configuration based on this rule are as follows.
Page 120 5. Network Configuration of Ethernet Maximum 2500 m 500 m 500 m 1000 m 500 m Station Station ( Unable to connect a station ) Link Segment (Counted as two links since it Cable Cable Cable exceeds 500 m) segment segment segment Optical TR...
Page 121: Example Of Tosdic-Cie Ds System Configuration
5. Network Configuration of Ethernet Example of TOSDIC-CIE DS System Configuration The following is an example of the network configuration for the TOSDIC-CIE DS system. SVR-DS SVR-DS OIS-DS OIS-DS OIS-DS Primary Secondary 10BASE-T [twisted pair cable] (Maximum of 100m) Link segment...
Page 122: Grounding Of Coaxial Cable
5. Network Configuration of Ethernet Grounding of Coaxial Cable Ground the shield conductors of the coaxial cables at one point with 100 Ω or less earthing for each segment. For Ethernet control LAN, the grounding terminal is used for one point grounding. When repeaters are used to install additional coaxial cable segments, ground each segment at one point.
Page 123: Earthing
6. Earthing 6. Earthing This chapter explains the earthing of PCS-DS, OIS-DS and SVR-DS. Earthing of PCS-DS With the PCS-DS system, the earthing terminals of the cubicles, consoles, and line filters, earthing terminals of I/O power supply, etc., and shields of the external signal cables are earthed en bloc to the earthing terminals in the power receiving &...
Page 124: Cautions In Earthing
6. Earthing Cautions in Earthing Insulation from Building To avoid the effect from the noise current running through the building, the frame should be insulated from the building. Circuit Earthing and Frame Earthing The N line (ON) of the I/O system power supply and frame ground should be separated in advance.
Page 125 6. Earthing The earthing conductor should not form a loop. The size of the earthing conductor from the earthing terminal of the equipment to the common bus should be 8 mm (AWG#8). PCS-DS51 PCS-DS51 PCS-DS51 PCS-DS51 PCS-DS51 PCS-DS51 PCS-DS51 cabinet cabinet cabinet cabinet...
Page 126: Earthing Work Example
6. Earthing Earthing Work Example Figure 6.4 shows an example of earthing work. (Note 1) If there is a fear of electromagnetic inductive interference, the separation and metallic conduit work are done, and if there is a fear of the cable being damaged (physical effect), the metallic conduit work is done, and in other cases, the rigid vinyl pipe work is done.
Page 127: Earthing Of Ois-Ds
UPS is removed, it means that the operation is done without earthing. Grounding Electrode For the grounding electrode, prepre the grounding electrode dedicated to the TOSDIC-CIE DS system. The earthing resistance should be 100 Ω or less.
Page 128 6. Earthing Connection of Multiple Apparatuses in Same Room to Ground Bus When multiple apparatuses in same room are connected to same ground bus, the lead-in terminal of the ground bus is provided or bolt connector is used (Figure 6.6). The earthing conductor from the earthing terminal of the equipment to the common bus should have the size of 2 mm (AWG#10).
Page 129 6. Earthing REFERENCE: For earthing the Ethernet, see "Caution in Laying Ethernet Transmission Line." Conforming wire example : nominal sectional area 2 to 5.5 mm (AWG#10 - #14) 600 V vinyl wire (IV) (JIS C3307) Polyvinyl chloride wire for electrical equipment (KIV) (JIS C3316) : nominal sectional area 22 mm (AWG#4) 600 V vinyl wire (IV) (JIS C3307)
Page 130: Earthing Of Svr-Ds
6. Earthing • Do not share a receptacle with other equipment. If the power supply of "OIS-DS" is shared with fluorescent lamp, copying machine, or air conditioner, there is a frear of malfunction of "OIS-DS" due to electrical noise. Be sure to prepare a dedicated receptacle.
Page 131: Cautions In Earthing
The grounding bus should be 5.5 mm thick or more (AWG#10). Never connect other devices than ones for the TOSDIC-CIE DS system to the grounding bus. Connection to the common ground (in the same room) When grounding to the common grounding electrode in the same room, use either a bolt connector or a lead-in terminal.
Page 132 6. Earthing Connection to the individual grounds (separate grounding positions) When grounding positions are located in separate rooms, grounding should be done at each grounding position. Transmission line Other Other device device Grounding line 55 mm 55 mm 55 mm (AWG # 10) (AWG # 10) (AWG # 10)
Page 133: End Of Wiring Work
7. End of Wiring Work 7. End of Wiring Work After the wiring work is completed, check the following items and do the dust proofing. • The cable Nos. and connector Nos. must be in agreement with those on the drawings. •...
Page 134 7. End of Wiring Work...
Page 135: Appendix1 100M-Ethernet Control Lan Network Configuration
Apendix 1 100M-Ethernet Control LAN Network Configuration For large-scale system implementation of the TOSDIC-CIE DS system control LAN (transfer rate: 10 Mbps) and performance improvement, this LAN has adopted the Fast-Ethernet with a transfer rate of 100 Mbps (hereafter referred to as "100M-Ethernet control LAN").
Page 136: Basic Configuration
Apendix 1 100M-Ethernet Control LAN Network Configuration Basic Configuration The 100M-Ethernet control LAN basically uses a transmission path configuration specified by the IEEE802.3u. When the OIS-DS and SVR-DS are installed in an optimal environment in terms of noise in the operator room, etc., twisted pair cables are used for wiring in the operator room.
Page 137: System Configuration
Apendix 1 100M-Ethernet Control LAN Network Configuration System Configuration A redundant configuration with two transmission paths is used as a standard system configuration. SVR-DS SVR-DS OIS-DS OIS-DS OIS-DS TX-SHUB TX-SHUB FX-TX FX-TX FX-TX FX-TX FX-TX FX-TX Operator room Field FX-TX FX-TX FX-TX FX-TX...
Page 138: Transmission Path Specification
Apendix 1 100M-Ethernet Control LAN Network Configuration Transmission Path Specification The table below shows the transmission path specification of the 100M-Ethernet control LAN. The 100M-Ethernet control LAN is basically compliant with the IEEE802.3u specification. Table A.1 100M-Ethernet Control LAN Transmission Path Specification Item Specification Applicable standards...
Page 139: Networkcofiguration
Apendix 1 100M-Ethernet Control LAN Network Configuration Network Configuration Network Equipment Table A.2 100M-Ethernet Control LAN Network Equipment List Name Type Characteristic UHSH1 100BASE-TX × 12 This is the equipment that concentrates TX-SHUB 100BASE-TX cables and with its bridge function, it is possible to extend the transmission distance.
Page 140: Network Articles
Apendix 1 100M-Ethernet Control LAN Network Configuration Network Articles Table A.3 List of 100M-Ethernet Control LAN Network Articles Name Type Characteristic Twisted pair ZCA101A***1 Twisted pair 100BASE-TX cable. With RJ-45 modular cable cable (category plugs at both ends Cable for use in cabinet/room Connects hub and OIS-DS or SVR-DS in cabinet, operator room, etc.
Page 141: Outline Of Network Components
Apendix 1 100M-Ethernet Control LAN Network Configuration Outline of Network Components Since the 100M-Ethernet control LAN is compliant with the IEEE802.3u specification, the network is configured centered on a hub (concentrator) as shown in Figure A.3 in accordance with this IEEE802.3u specification. At this time, any station should not pass through more than one path.
Page 142: Network Restrictions
(3) The number of switching hub stages is limited to a maximum of 2. (See Figure A.10) By taking into account the delay time in the switching hub, the TOSDIC-CIE DS system limits the number of switching hub stages to 2 to secure a response time between the OIS and PCS.
Page 143 Apendix 1 100M-Ethernet Control LAN Network Configuration (4) Cascading between shared hubs is not acceptable. (See Figure A.11) Explanation of figure The symbols in the figure below represent the following: TX-SHUB 100BASE-TX switching hub 100BASE-TX shared hub TX-HUB FX-TX FX-TX conversion module (optical media converter) Twisted pair cable Optical fiber Station such as OIS, SVR, PCS...
Page 144 Apendix 1 100M-Ethernet Control LAN Network Configuration Twisted pair cable TX-SHUB Max: 30 m Twisted pair cable TX-HUB Max: 30 m Station Figure A.5 Connection between Switching Hub and Hub TX-SHUB Twisted pair cable Optical fiber Max: 3 m FX-TX Max: 2 km Twisted pair cable FX-TX...
Page 145 Apendix 1 100M-Ethernet Control LAN Network Configuration TX-SHUB Twisted pair cable FX-TX Max: 3 m Optical fiber Max: 150 m FX-TX Twisted pair cable Max: 3 m TX-HUB Twisted pair cable Max: 30 m Station Figure A.8 Optical Fiber Connection between Switching Hub and Hub TX-HUB Twisted pair cable FX-TX...
Page 146 Apendix 1 100M-Ethernet Control LAN Network Configuration TX-SHUB 1st stage FX-TX FX-TX FX-TX FX-yTX Optical fiber: Max 2 km (full-duplex) Optical fiber: Max 2 km Fxy-TX (full-duplex) Station FX-TX FX-TX FX-TX 2nd stage TX-SHUB TX-SHUB TX-SHUB FX-TX FX-TX FX-TX Optical fiber: Optical fiber: TX-HUB Max 150 m...
Page 147 Apendix 1 100M-Ethernet Control LAN Network Configuration TX-SHUB Max: 2 km (full-duplex) FX-TX FX-TX FX-TX Max: 150 m (half-duplex) FX-TX FX-TX FX-TX TX-SHUB TX-HUB Max: 30 m Station Station Station Station Station TX-HUB Normal hubs cannot be cascaded. Station Station Figure A.11 Prohibition of Hub Cascading...
Page 148: Configuration Example
Apendix 1 100M-Ethernet Control LAN Network Configuration Configuration Example The following is a configuration example when the system is configured based on the restrictions. OIS-DS OIS-DS SVR-DS OIS-DS OIS-DS OIS-DS 100BASE-TX twisted pair cable 100BASE-TX Max:30 m TX-SHUB TX-HUB twisted pair cable Max: 30 m 100BASE-FX FX-TX...

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