Toshiba TOSDIC-CIE DS Instruction Manual
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Toshiba TOSDIC-CIE DS Instruction Manual

Toshiba TOSDIC-CIE DS Instruction Manual

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Toshiba Integrated Control System
MPCS Renewal
Instruction Manual
6F8C0918

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  • Page 1 Toshiba Integrated Control System MPCS Renewal Instruction Manual 6F8C0918...
  • Page 2 First Edition October, 2003 The contents of this manual may be revised without notice. © Copyright 2003 by Toshiba Corporation. All rights reserved. No part of this manual may be reproduced in any form without permission.
  • Page 3 Also back up your data regularly to minimize the possible damage by loss of data as a result of such event. Confirmation of product safety label Confirm that product safety labes are put on the front panel of the power supply module. If the lavel is lost or soiled, inform TOSHIBA Corporation.
  • Page 4 Safety Precautions 1. Safety Precautions for Installation WARNING Grounding required: To avoid the risk of electric shock or fire, be sure to ground the equipment. CAUTION Choose proper environment for installation: Avoid installing and storing the equipment in the following environments: Location with considerable dust Location in which flammable or corrosive gases (such as SO and H...
  • Page 5 Safety Precautions 2. Safety Precautions for Inspection and Maintenance WARNING Turn off power: Turn off power before attaching or detaching modules or before connecting devices. Failure to do so may result in electric shock or equipment fault. Make sure that power is off: Always check and make sure that the external power is turned off before installing or removing modules.
  • Page 6 Turn off power in the event of a problem: If the temperature in or around the equipment becomes abnormally high or an unusual fault occurs in the equipment, stop using it and turn off power, then contact your Toshiba representative. If left alone, overheat may result in fire.
  • Page 7 Safety Precautions CAUTION Do not touch components: Do not touch pins, connectors or soldered surfaces in modules with any part of your body. Static electricity may damage IC's or LSI's and cause equipment to fail. Also the pointed end of component lead may hurt your body.
  • Page 8 (Note 3) In case the ambient or internal temperature of the equipment rises abnormally high or the equipment develops a failure, stop operating the equipment and turn the power off the equipment. Contact the Toshiba service window in your area. (Note 4) Do not open the equipment case or remodel the equipment.
  • Page 9 TOSHIBA engineer. Non-Liability Clauses Toshiba will not be responsible for damage caused by a fire, earthquake or a third party, or by use under abnormal conditions such as an accident, intention, error or abuse by the user.
  • Page 10 Safety Precautions viii...

  • Page 11: Introduction

    This manual describes how to renew the TOSDIC with the TOSDIC-CIE DS. The following figure discribes the system configuration to renew the TOSDIC-MS with the TOSDIC-CIE DS.
  • Page 12 Introduction An Example of MIU-DS-based Renewal System Configuration The Structure of This Manual This manual consists of the following. Chapter 1 Hardware Renewal This chapter describes renewing the MPCS and networks, as well as firmware. Chapter 2 Engineering This chapter describes the engineering system and the engineering work. It also describes some precautions to be taken during renewal, which are provided from the TOSDIC.
  • Page 13 Introduction Target readers of this manual This manual is for new users of the CIEMAC-DS system. To understand the manual, users need some knowledge of computer operation but do not have to be computer experts. Related Documents Document Name English Version MIU-DS Instruction Manual 6F8C0917 VETHX1 Instruction Manual...
  • Page 14 Introduction...

  • Page 15: Table Of Contents

    Contents Contents Safety Precautions Introduction Contents xiii 1. Hardware Renewal MPCS Renewal MPCS Renewal Details MIU-DS Appearance and Dimensions MIU-DS Installation Fan Unit Dimensions MC Bus Cable Connector Type Network Renewal Review of Network Configuration Renewal Method Firmware Precautions by TOSDIC during Replacement 2.

  • Page 16: Contents

    Contents...

  • Page 17: Hardware Renewal

    1. Hardware Renewal 1. Hardware Renewal MPCS Renewal The MPCS renewal adds the MIU-DS. The TOSDIC-243D is replaced by the OIS-DS, which is connected to the MPCS via the MIU-DS to configure the renewal system. The Ethernet that connects the OIS-DS and the MIU-DS can select various configurations in accordance with the transmission distance and speed that are needed.

  • Page 18: Mpcs Renewal Details

    1. Hardware Renewal MPCS Renewal Details Details of the MPCS renewal items are shown in Table 1.1. Table 1.1 MPCS Renewal Items Item Configuration Renewal Method Remark(s) • Loop control unit (VLCUX1) MPCS station Divert the use of the entire The configuration details vary •...

  • Page 19: Miu-Ds Appearance And Dimensions

    1. Hardware Renewal MIU-DS Appearance and Dimensions DC-IN Ethernet TRM1 POWER DC-OUT CHEC 5V(A) 10B5 ALM-M MC-bus 5V(C) TRM2 STANB MC-BUS POWER POWER MC-BUS Ethernet-A Ethernet-B VPWSX3 VETHX1 VMIFX1 161.4 Figure 1.2 MIU-DS Appearance and Dimensions (Unit: mm)

  • Page 20: Miu-Ds Installation

    1. Hardware Renewal MIU-DS Installation The MIU-DS is attached and fixed to the panel in the cabinet on the the MCS or the human interface HMI (such as the OIS) side. Do not mount devices within the top and bottom 50mm areas of the MIU-DS, which are cooled by fans.
  • Page 21 1. Hardware Renewal Screws for body installation M4 × 10mm MIU-DS body DC-IN Ethernet DC-IN Ethernet TRM1 TRM1 POWER POWER DC-OUT DC-OUT CHEC CHEC 5V(A) 5V(A) 10B5 10B5 ALM-M ALM-M MC-bus MC-bus 5V(C) TRM2 5V(C) TRM2 STANB STANB MC-BUS MC-BUS POWER POWER POWER...

  • Page 22: Fan Unit Dimensions

    1. Hardware Renewal Fan Unit Dimensions Make support fittings available by referring to the following diagram. When having support fittings made, make sure that vents are created to prevent the cooling effect of the MIU-DS body from being reduced. Fan ventilation hole Terminal block About 119 About 119...

  • Page 23: Mc Bus Cable Connector Type

    1. Hardware Renewal MC Bus Cable Connector Type TOSDIC-243D TOSDIC-243D TOSDIC-243D OIS-DS VMCAX3 VMCAX3 VMCAX3 CN-S CN-S CN-S Ethernet MC bus cable CN-B MC bus MC bus cable MC bus MIU-DS repeater cable (VMCRX1) MC bus CN-S CN-B cable CN-S VPDUX5 MC bus MC bus...

  • Page 24: Network Renewal

    1. Hardware Renewal Network Renewal Review of Network Configuration The MPCS renewal adds the MIU-DS between the TOSDIC-243D and the MPCS. The MPCS side consists of existing the MC buses. The HMI side (the TOSDIC-243D replaced by the OIS-DS) consists of 10Mbps Ethernet with twisted-pair cables and the HUB, which is the most basic configuration.
  • Page 25 1. Hardware Renewal The next is the configuration in which the MIU-DS connections other than the twisted-pair hub connection are possible. It does not show the system configuration. An example of connection with 10BASE5 coaxial cables is shown in Figure 1.8. An example of connection with 100BASE-TX and FX is shown in Figure 1.9.

  • Page 26: Firmware

    INSTRUCTION: When using control cards for purposes other than those described in Table 1.2, consult Toshiba. Table 1.2 List of Supported Models VETHX1 Support Control Cards VSVPX1, VPCPX2, VSCPX2, VACPX2, VBMPX1, VPWSX3, VLCPX1, VLCPX2,...

  • Page 27: Engineering

    Station Registration OIS/SVR Construction Figure 2.1 The TOSDIC-CIE DS Engineering Tool System To connect the MPCS to the TOSDIC-CIE DS, reconstruct the system by using the following development tools. Table 2.1 shows overview of the functions of the Engineering Tools.
  • Page 28 Tool Name Item Description OIS/SVR Engineering Tool DPCS Station Registration Registers the DPCS Station Type to the TOSDIC-CIE DS system. PCS-DS Engineering Tool DPCS Station/Card Registers the DPCS Station Type and the control Configuration Registration card configuration in DPCS Process Tag Configuration Registers DPCS tag names, I/O points, and parameters.
  • Page 29 2. Engineering DPCS Tool DS Engineering System Configuration System Configuration Module Configuration System Log SIO Log Signal Instrument List AI/PI List AO/PO List DI/DO List Calendar/Timer Meter Sequence Operator DPCS Instrument Tag Parameter List PCS-DS #INT DPCS DPCS-DPCS Transmission Control Flow (CFD) Ladder Data Flow Chart (LD/DF) Download/Upload...

  • Page 30: Engineering Operations

    2. Engineering Engineering Operations Engineering of MPCS Figure 2.3 indicates the specific engineering operations to connect the MPCS. In the same manner as the previous section, interpret the DPCS as the MPCS. (1) Use the DPCS Builder to build the control card functions for the DPCS and create files to be downloaded to the control cards.

  • Page 31: Supplementary Matters In Engineering

    Cautions on Renewal of TOSDIC In the TOSDIC-MS, the POC system loader is used to construct the MPCS functions. In the TOSDIC-CIE DS, these operations are done by the DPCS Builder. Therefore, you must have the DPCS builder and a machine to run it.
  • Page 32 2. Engineering VMBTX1 connected to power distribution unit VPDUX5 and, if old, replace it with a new one. After replacement, make sure that no battery alarm is displayed. If the power is cut off, make sure that the ALM-LED light of each control card is not ON when the power is resumed.

  • Page 33: Appendix Ethernet Network Construction Guide

    Appendix Ethernet Network Construction Guide Appendix Ethernet Network Construction Guide This chapter describes how to construct an Ethernet for the TOSDIC-CIE DS system and the limitations for the network. Read this before you deigned a network. 10M Ethernet In the TOSDIC-CIE DS system Ethernet, you can use repeaters (electric repeaters or optical repeaters) to add segments and expand the maximum transmission distance.
  • Page 34 A point-to-point connection cable with repeaters (or transceivers) at both ends. No station is connected. In the TOSDIC-CIE DS system, this refers to the following three types of segments. An optical fiber cable with optical repeaters connected at both ends.
  • Page 35 Appendix Ethernet Network Construction Guide Maximum network configuration The "Constraints for expanding transmission lines" are often summarized and referred to as the "5, 4, 3 rule". "5 segments/4 repeaters/3 cable segments" (Up to 5 segments, 4 repeaters, and 3 cable segments) Some examples of network configuration under this rule are shown below.
  • Page 36 Appendix Ethernet Network Construction Guide Maximum 2500m 500m 500m 500m 500m 500m Stations cannot Stations cannot be connected be connected Station Station Link Segment Link Segment Cable Segment Cable Segment Cable Segment (Optical Fiber) (Optical Fiber) FOMAU FOMAU FOMAU FOMAU Optical Optical Optical...
  • Page 37 Appendix Ethernet Network Construction Guide An Example of TOSDIC-CIE DS System Configuration The following is an example of network configuration for the TOSDIC-CIE DS system. 10BASE-T (Twisted Pair Cable) SVR-DS SVR-DS OIS-DS OIS-DS OIS-DS (Maximum 100m) Primary Primary Link Segment...

  • Page 38: System Specifications

    Appendix Ethernet Network Construction Guide System Specifications Table A.1 Ethernet Transmission Line Specifications Item Specification Complied Standards IEEE 802.3 - 10BASE5 - 10BASE-T - FOIRL Transmission Configuration Bus Type Transmission Speed 10Mbps Medium Access Method CSMA/CD Transmission Signal Base Band Transmission Line Length Maximum 2.5km No.

  • Page 39: 100M Ethernet

    Appendix Ethernet Network Construction Guide 100M Ethernet For the 100M Ethernet, basically the transmission line configuration specified in the IEEE802.3u is used. If the OIS-DS and the SVR-DS are installed at a place such as an operator room with good environment (e.g.

  • Page 40: System Specifications

    Appendix Ethernet Network Construction Guide System Specifications The following table shows the transmission line specifications for the 100M Ethernet. The 100M Ethernet basically complies with the IEEE802.3u specification. Table A.2 100M Ethernet Transmission Line Specifications Item Specification Complied Standards IEEE 802.3 - 100BASE-TX - 100BASE-FX Transmission Configuration...

  • Page 41: Network Configuration/Constraints

    Appendix Ethernet Network Construction Guide Network Configuration/Constraints Concepts of Network Configuration The 100M Ethernet basically complies with the IEEE802.3u specification. You must construct your network around a hub (line concentrator) as in Figure 3.6, according to the IEEE802.3u specification. Any station must not go through more than one paths. If the transmission distance is long, or the transmission line is between separate buildings or panels, use optical fiber cables for connection.
  • Page 42 Due to the delay time in switching hubs, the maximum number of stages for switching hubs is 2 for the TOSDIC-CIE DS system to ensure the response time between the OIS and the PCS. Therefore, the maximum transmission distances are as shown in Table 3.5.
  • Page 43 Appendix Ethernet Network Construction Guide Description of Figures The symbols used in the following figures mean the following. 100BASE-TX Switching Hub TX-SHUB 100BASE-TX Shared Hub TX-HUB FX-TX Conversion Module (Optical Media Converter) FX-TX Twisted Pair Cable Optical Fiber Stations such as OIS, SVR,PCS, and DPCS Station REFERENCE: If an optional FX module is built into a hub, the following functions are built into the switching...
  • Page 44 Appendix Ethernet Network Construction Guide TX-SHUB Twisted Pair Cable Max: 30m TX-HUB Twisted Pair Cable Max: 30m Station Figure A.8 Connection Between a Switching Hub and Hub TX-SHUB FX-TX Twisted Pair Cable Optical Fiber Max: 3m Max: 2km FX-TX Twisted Pair Cable Max: 3m TX-SHUB Twisted Pair Cable...
  • Page 45 Appendix Ethernet Network Construction Guide TX-SHUB FX-TX Twisted Pair Cable Optical Fiber Max: 3m Max: 150m FX-TX Twisted Pair Cable Max: 3m TX-HUB Twisted Pair Cable Max: 30m Station Figure A.11 Connection Between Switching Hub and Hub via Optical Fiber TX-HUB FX-TX Optical Fiber...
  • Page 46 Appendix Ethernet Network Construction Guide First Stage TX-SHUB FX-TX FX-TX FX-TX FX-TX Optical Fiber: Max 2km (Full-duplex) FX-TX Optical Fiber: Max 2km (Full-duplex) Station FX-TX FX-TX FX-TX Second Stage TX-SHUB TX-SHUB TX-SHUB FX-TX FX-TX FX-TX TX-HUB Station Optical Fiber: Max 150m (Half-duplex) Optical Fiber: FX-TX...
  • Page 47 Appendix Ethernet Network Construction Guide TX-SHUB Max: 2km (Full-duplex) FX-TX FX-TX FX-TX Max: 150m (Half-duplex) FX-TX FX-TX FX-TX TX-HUB TX-SHUB Max: 30m Station Station Station Station Station Normal hub cascade TX-HUB connection forbidden Station Station Figure A.14 Cascade Connection of Hubs Prohibited...
  • Page 48 Appendix Ethernet Network Construction Guide Guielines Guideline 1: When choosing from the FX module built in switching hubs/hubs and the external FX-TX conversion module, we recommend the external FX-TX conversion module due to the following reasons. (1) It reduces the setting operation for switching hubs (prevents misuse). (2) It is easy to renewal (stocked products don't have FX modules).
  • Page 49 Appendix Ethernet Network Construction Guide A Configuration Example The following is an example of configuration based on the constraints. OIS-DS OIS-DS OIS-DS SVR-DS OIS-DS OIS-DS 100BASE-TX Twisted Pair Cable 100BASE-TX TX-HUB Max: 30m TX-SHUB FX-SHUB Twisted Pair Cable Max: 30m FX-TX FX-TX FX-TX...

  • Page 50: Full-Duplex And Half-Duplex

    Appendix Ethernet Network Construction Guide Full-duplex and Half-duplex There are two types of Ethernet communication modes: full-duplex and half-duplex. The maximum transmission distances and optical fiber lengths are different for the two modes. Full-duplex This mode allows simultaneous send and receive. A station can receive data from other station while sending data.

  • Page 51: Switching Hubs And Hubs (Shared Hubs)

    Appendix Ethernet Network Construction Guide Switching Hubs and Hubs (Shared Hubs) There are two types of hubs: switching hubs (also called simply "switches") and shared hubs (also called simply "hubs"). Switching Hub It is called a Multiport Bridge in IEEE802.3u. It has a MAC address table for stations connected between ports.
  • Page 52 Appendix Ethernet Network Construction Guide Shared Hub: (A "Hub" refer to a shared hub.) It is called a Multiport Repeater in IEEE802.3u. It doesn't have functions such as filtering and switching. Frames input to one port are repeated to all the other ports. The following figure illustrates the data flow when data is sent from Station A to Station B if a shared hub is used.
  • Page 53 Since I/F boards and FX-TX conversion modules of the components (the PCS-DS, the OIS-DS, the DPCS and the SVR-DS) in the 100M Ethernet of the TOSDIC-CIE DS support the full-duplex communication mode, the communication modes between various network devices are the following.
  • Page 54 Appendix Ethernet Network Construction Guide...

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