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Toshiba TOSDIC-CIE DS Instruction Manual

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Toshiba Integrated Control System
Replacement Instruction Manual
6F8C0796

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  • Page 1 MENU Toshiba Integrated Control System Replacement Instruction Manual 6F8C0796...
  • Page 2 First Edition July, 1999 The contents of this manual may be revised without notice.  Copyright 1998 by Toshiba Corporation. All rights reserved. No part of this manual may be reproduced in any form without permission.
  • Page 3 Safety Precautions Safety Precautions The instruction manual and the labels affixed to the products or equipment give important information for using products safely. It helps prevent damage to properties and hazard to people who use them or work with them. Make yourself familiar with the signal words and signs in this page, then read the safety precautions that follow and always follow the instructions to avoid hazards.
  • Page 4 Safety Precautions Confirmation of product safety label Confirm that product safety labes are put on the front panel of the power supply module. If the lavel is lost or soiled, inform TOSHIBA Corporation.
  • Page 5 Safety Precautions 1. Safety Precautions for Installation WARNING Grounding required: To avoid the risk of electric shock or fire, be sure to ground the equipment. CAUTION Choose proper environment for installation: Avoid installing and storing the equipment in the following environments: Location with considerable dust Location in which flammable or corrosive gases (such as SO and H...
  • Page 6 Safety Precautions 2. Safety Precautions for Inspection and Maintenance WARNING Turn off power: Turn off power before attaching or detaching modules or before connecting devices. Failure to do so may result in electric shock or equipment fault. Make sure that power is off: Always check and make sure that the external power is turned off before installing or removing modules.
  • Page 7 Turn off power in the event of a problem: If the temperature in or around the equipment becomes abnormally high or an unusual fault occurs in the equipment, stop using it and turn off power, then contact your Toshiba representative. If left alone, overheat may result in fire.
  • Page 8 Safety Precautions Avoid touching hot components: Some components inside the modules become very hot after the power is turned on. To avoid burns, do not touch them. CAUTION Do not touch components: Do not touch pins, connectors or soldered surfaces in modules with any part of your body. Static electricity may damage IC's or LSI's and cause equipment to fail.
  • Page 9 Safety Precautions 5. Safety Precautions for Disposal WARNING Keep lithium batteries out of fire: To avoid risk of explosion, do not throw lithium batteries into fire when you dispose of them. CAUTION Disposal of batteries: Dispose lithium or Ni-Cad batteries according to the ordinance or regulations. When abolishing these modules or units, make sure that the work is carried out in accordance with the laws and regulations on industrial waste.
  • Page 10 (see NOTE 3) will be needed for system operation, maintenance and management. Consult the Toshiba sales representative in your area. (Note 1) Equipment which directly involves human life is as follows: Medical equipment such as life sustaining equipment and equipment in surgical operation rooms.
  • Page 11 TOSHIBA engineer. Non-Liability Clauses Toshiba will not be responsible for damage caused by a fire, earthquake or a third party, or by use under abnormal conditions such as an accident, intention, error or abuse by the user.

  • Page 12: Introduction

    This manual describes how to replace TOSDIC with TOSDIC-CIE DS and contains the following. For more information, refer to the following documents.

  • Page 13: Table Of Contents

    Contents Contents Safety Precautions Introduction Contents 1. Hardware Replacement 1.1 DPCS Replacement 1.2 POC Station Replacement 1.3 DBS Station Replacement 1.4 Network Replacement 1.5 Firmware 2. Engineering 2.1 The Engineering System 2.2 Engineering Operations 2.3 Cautions on Replacement of TOSDIC Appendix Ethernet Control LAN Network Construction Guide 1.

  • Page 14: Hardware Replacement

    1. Hardware Replacement 1. Hardware Replacement 1.1 DPCS Replacement For replacement of DPCS, replace the transmission and power supply modules, and add a fan unit. Install VETHX1 to the slot 11 or 13 (when the station is redundant) of the VMCUX1 chassis. The other control cards of DPCS can still be used.

  • Page 15: Poc Station Replacement

    1. Hardware Replacement 1.2 POC Station Replacement Install OIS-DS instead of POC. 1.3 DBS Station Replacement Install SVR instead of DBS. 1.4 Network Replacement 1.4.1 Reviewing the Network Configuration Select either 10M or 100M for the Ethernet Control LAN from the SHC bus or ADMAP, considering the network constraints.
  • Page 16 1. Hardware Replacement Table 1.3 10M Ethernet Control LAN Replacement Items for TOSDIC-AS Item TOSDIC-AS CIEMAC-DS Remarks Transceiver branch DELNI UTHB1 Note 1) equipment Transceiver VXVRU1 UTTN1 VXVRU12 UTMT1(Multiport) UTOT1(Optical) Optical repeater Note 2) VSHRU1 UTOR1 VSHRU3 Not supported For long distance Electric repeater VSHRU2, VSHRU4...
  • Page 17 1. Hardware Replacement Table 1.4 100M Ethernet Control LAN Replacement Items for TOSDIC-AS Item TOSDIC-AS CIEMAC-DS Remarks Transceiver branch DELNI UHSH1 Note 1) equipment UHHB1 Transceiver VXVRU1 UHOE1 VXVRU12 (FX-TX conversion module) Optical repeater Note 2) VSHRU1 Not supported VSHRU3 Not supported Electric repeater VSHRU2, VSHRU4...
  • Page 18 1. Hardware Replacement (2) Replacement of TOSDIC-AD To replace a network of TOSDIC-AD, you need to replace or add the following items. Table 1.5 10M Ethernet Control LAN Replacement Items for TOSDIC-AD Item TOSDIC-AD CIEMAC-DS Remarks CBM tap CBT-20-20-4F/2F UTHB1 UTTN1(Multiport) Transceiver Optical repeater Note 1)
  • Page 19 1. Hardware Replacement Table 1.6 100M Ethernet Control LAN Replacement Items for TOSDIC-AD Item TOSDIC-AD CIEMAC-DS Remarks CBM tap CBT-20-20-4F/2F UHSH1 Note 1) UHHB1 UHOE1 (FX-TX conversion module) Optical repeater Note 2) HMR-100, UMRU1A Not supported UMRU15 Not supported Electric repeater UMRU20 Not supported Star coupler...
  • Page 20 1. Hardware Replacement (3) Network Connections for DPCS Figure 1.2 shows the SHC bus connection in the DPCS cabinet for TOSDIC-AS. Figure 1.3 shows the ADMAP connection for TOSDIC-AD. Figures 1.4 and 1.5 are examples of connection in the DPCS cabinet when they are replaced with the Ethernet Control LAN. The branch equipment such as DELNI and taps is replaced with hubs and switching hubs.
  • Page 21 1. Hardware Replacement DPCS Cabinet DPCS Cabinet DPCS Cabinet VETHX1 VETHX1 VETHX1 VETHX1 VETHX1 VETHX1 VETHX1 Twisted Pair Cable (for internal wiring only) 10BASE5 AUI Cable Bus A 10BASE5 Coaxial Cable Bus B Transceiver Multiport Transceiver Transceiver Figure 1.4 Connection with 10BASE5 Coaxial Cables DPCS Cabinet DPCS Cabinet DPCS Cabinet...

  • Page 22: Firmware

    1. Hardware Replacement 1.5 Firmware Table 1.7 lists the cards supported in TOSDIC-CIE DS. You don’t have to update the firmware of these cards at replacement. When you use any control cards listed in Table 1.7, consult with us. Table 1.7 List of Supported Types...

  • Page 23: Engineering

    2.1 The Engineering System Engineering tools can be classified into two types: the control station control logic construction/maintenance tools and the process tag construction tools for the TOSDIC-CIE DS monitor system, as shown in the tool system in Figure 2.1.

  • Page 24: Engineering Operations

    2. Engineering 2.2 Engineering Operations (1) Engineering of DPCS Figure 2.2 indicates the specific engineering operations to connect DPCS. Use the DPCS Builder to build the control card functions for DPCS and create files to be downloaded to the control cards. These files are temporarily written to a floppy disk. If you upload the information of the control cards currently operating, refer to "2.3 Cautions on Replacement of TOSDIC".

  • Page 25: Cautions On Replacement Of Tosdic

    2.3 Cautions on Replacement of TOSDIC In TOSDIC, the POC system loader is used to construct the DPCS functions. In TOSDIC-CIE DS, these operations are done by the DPCS Builder. Therefore, you must have the DPCS builder and a machine to run (1) DPCS Builder The DPCS Builder operates on the MS-DOS environment.
  • Page 26 2. Engineering VBMPX1 cannot be uploaded. Save the uploaded information to a floppy disk. Check the content of the floppy disk saved by the DPCS Builder. The download files for the cards of DPCS, except the VBMPX1 card, have been created. Use the DPCS Builder to reregister the download file for VBMPX1, depending on the card connection.
  • Page 27 2. Engineering Attached Figure 1 The Tool Function System DPCS Tool System Configuration System Configuration DS Engineering Module Configuration System Log SIO Log Signal Instrument List AI/PI List AO/PO List DI/DO List Calendar/Timer Meter Sequence Operator DPCS Instrument Tag Parameter List PCS-DS #INT DPCS...

  • Page 28: Appendix Ethernet Control Lan Network Construction Guide

    Appendix Ethernet Control LAN Network Construction Guide This appendix describes how to construct an Ethernet Control LAN for the TOSDIC-CIE DS system and the limitations for the network. Read this before you design a network. Table of Contents 1. 10M Ethernet Control LAN 2.
  • Page 29 Appendix...

  • Page 30: M Ethernet Control Lan

    Appendix 1. 10M Ethernet Control LAN In the TOSDIC-CIE DS system Ethernet Control LAN, you can use repeaters (electric repeaters or optical repeaters) to add segments and expand the maximum transmission distance. This allows you to use an optical fiber cable for outdoor wiring or to extend a coaxial cable segment.
  • Page 31 A point-to-point connection cable with repeaters (or transceivers) at both ends. No station is connected. In the TOSDIC-CIE DS system, this refers to the following three types of segments. An optical fiber cable with optical repeaters connected at both ends.
  • Page 32 Appendix Maximum 2500m 500m 500m 1000m 500m Station Station (Stations cannot be connected) Link Segment (Counted as 2 links because Cable Cable Cable it exceeds 500m) Segment Segment Segment Optical TR Optical TR Optical Fiber Electric Repeater Optical Repeater Station Figure 1.2 An Example of Network Configuration with Optical Fiber Cables Maximum 2500m 500m...
  • Page 33 Appendix An Example of TOSDIC-CIE DS System Configuration The following is an example of network configuration for the TOSDIC-CIE DS system. SVR-DS SVR-DS OIS-DS OIS-DS OIS-DS Primary Secondary 10BASE-T (Twisted Pair Cable) (Maximum 100m) Link Segment 10BASE-5 (Coaxial Cable) (Maximum 500m)

  • Page 34: System Specifications

    Appendix 1.2 System Specifications Table 1.1 Ethernet Control LAN Transmission Line Specifications Item Specification Complied Standards IEEE 802.3 - 10BASE5 - 10BASE-T - FOIRL Transmission Configuration Bus Type Transmission Speed 10Mbps Medium Access Method CSMA/CD Transmission Signal Base Band Transmission Line Length Maximum 2.5km No.

  • Page 35: Ethernet Control Lan

    Appendix 2. 100M Ethernet Control LAN For the 100M Ethernet Control LAN, basically the transmission line configuration specified in the IEEE802.3u is used. If OIS-DS and SVR-DS are installed at a place such as an operator room with good environment (e.g. low noise), twisted pair cables are used in wiring within the operator room.

  • Page 36: System Specifications

    Appendix 2.2 System Specifications The following table shows the transmission line specifications for the 100M Ethernet Control LAN. The 100M Ethernet Control LAN basically complies with the IEEE802.3u specification. Table 2.1 100M Ethernet Control LAN Transmission Line Specifications Item Specification Complied Standards IEEE 802.3 - 100BASE-TX...

  • Page 37: Network Configuration/Constraints

    Appendix 2.3 Network Configuration/Constraints 2.3.1 Concepts of Network Configuration The 100M Ethernet Control LAN basically complies with the IEEE802.3u specification. You must construct your network around a hub (line concentrator) as in Figure 6.1, according to the IEEE802.3u specification. Any station must not go through more than one paths. If the transmission distance is long, or the transmission line is between separate buildings or panels, use optical fiber cables for connection.
  • Page 38 Due to the delay time in switching hubs, the maximum number of stages for switching hubs is 2 for the TOSDIC-CIE DS system to ensure the response time between OIS and PCS. Therefore, the maximum transmission distances are as shown in Table 2.3.
  • Page 39 Appendix Guidelines Guideline 1: When choosing from the FX module built in switching hubs/hubs and the external FX-TX conversion module, we recommend the external FX-TX conversion module due to the following reasons. (1) It reduces the setting operation for switching hubs (prevents misuse). (2) It is easy to replace (stocked products don’t have FX modules).
  • Page 40 Appendix Description of Figures The symbols used in the following figures mean the following. 100BASE-TX Switching Hub TX-SHUB TX-HUB 100BASE-TX Shared Hub FX-TX Conversion Module FX-TX (Optical Media Converter) Twisted Pair Cable Optical Fiber Stations such as OIS, SVR, and Station Note: If an optional FX module is built into a hub, the following functions are built into the switching hub or hub.
  • Page 41 Appendix TX-SHUB Twisted Pair Cable Max: 30m TX-HUB Twisted Pair Cable Max: 30m Station Figure 2.3 Connection Between a Switching Hub and Hub TX-SHUB FX-TX Optical Fiber Twisted Pair Cable Max: 2km Max: 3m Twisted Pair Cable FX-TX Max: 3m TX-SHUB Twisted Pair Cable Max: 30m...
  • Page 42 Appendix TX-SHUB FX-TX Optical Fiber Twisted Pair Cable Max: 150m Max: 3m Twisted Pair Cable FX-TX Max: 3m TX-HUB Twisted Pair Cable Max: 30m Station Figure 2.6 Connection Between Switching Hub and Hub via Optical Fiber TX-HUB FX-TX Optical Fiber Twisted Pair Cable Max: 150m Max: 3m...
  • Page 43 Appendix TX-SHUB First Stage FX-TX FX-TX FX-TX FX-TX Optical Fiber: Max 2km (Full-duplex) FX-TX Optical Fiber: Max 2km (Full-duplex) Station FX-TX FX-TX FX-TX TX-SHUB Second Stage TX-SHUB TX-SHUB FX-TX FX-TX FX-TX TX-HUB Station Optical Fiber: Max 150m FX-TX (Half-duplex) Optical Fiber: Station Station Max 2km...
  • Page 44 Appendix TX-SHUB Max: 2km (Full-duplex) FX-TX FX-TX FX-TX Max: 150m (Half-duplex) FX-TX FX-TX FX-TX TX-HUB TX-SHUB Max: 30m Station Station Station Station Station TX-HUB Station Station Figure 2.9 Cascade Connection of Hubs Prohibited...
  • Page 45 Appendix 2.3.3 A Configuration Example The following is an example of configuration based on the constraints. OIS-DS OIS-DS SVR-DS OIS-DS OIS-DS OIS-DS 100BASE-TX 100BASE-TX Twisted Pair Cable TX-HUB Max: 30m TX-SHUB FX-SHUB Twisted Pair Cable Max: 30m FX-TX FX-TX FX-TX FX-TX FX-TX FX-TX...

  • Page 46: Appendix 1 Full-Duplex And Half-Duplex

    Appendix Appendix 1 Full-duplex and Half-duplex There are two types of Ethernet communication modes: full-duplex and half-duplex. The maximum transmission distances and optical fiber lengths are different for the two modes. - Full-duplex This mode allows simultaneous send and receive. A station can receive data from other station while sending data.

  • Page 47: Appendix 2 Switching Hubs And Hubs (Shared Hubs)

    Appendix Appendix 2 Switching Hubs and Hubs (Shared Hubs) There are two types of hubs: switching hubs (also called simply "switches") and shared hubs (also called simply "hubs"). - Switching Hub: It is called a Multiport Bridge in IEEE802.3u. It has a MAC address table for stations connected between ports.
  • Page 48 Appendix - Shared Hub: (A “Hub” refer to a shared hub.) It is called a Multiport Repeater in IEEE802.3u. It doesn’t have functions such as filtering and switching. Frames input to one port are repeated to all the other ports. The following figure illustrates the data flow when data is sent from Station A to Station B if a shared hub is used.
  • Page 49 Appendix Since I/F boards and FX-TX conversion modules of the components (PCS-DS, OIS-DS, and SVR-DS) in the 100M Ethernet of the TOSDIC-CIE DS support the full-duplex communication mode, the communication modes between various network devices are the following. Table A2.1 Communication Modes Between Network Devices...

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