Toshiba TOSDIC-CIE DS Hardware Operation Manual
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Toshiba TOSDIC-CIE DS Hardware Operation Manual

Toshiba TOSDIC-CIE DS Hardware Operation Manual

Dpcs emulator
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DPCS emulator
hardware operation manual
(Loop system component)
6F8C1333

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Summary of Contents for Toshiba TOSDIC-CIE DS

  • Page 1 DPCS emulator hardware operation manual (Loop system component) 6F8C1333...
  • Page 2 Do not copy or transcribe this manual in part or entirety without written permission from Toshiba. The manual is subject to change without notice. Although we tried hard to make this manual error free, if you find any errors or unclear passages,...

  • Page 3: Safety Precautions

    Safety Precautions Safety Precautions The instruction manual and the labels affixed to the products or equipment give important information for using products safely. It helps prevent damage to properties and hazard to people who use them or work with them. Make yourself familiar with the signal words and signs in this page, then read the safety precautions that follow and always follow the instructions to avoid hazards.
  • Page 4 Safety Precautions Safety precautions on installation DANGER Always ground the device. • Otherwise, an electric shock or fire may occur. Mandatory action Caution Avoid installation or storage in the following environment. • Place with dust • Place with corrosive gases (SO S) or flammable gases •...
  • Page 5 Safety Precautions Safety precautions on maintenance and inspection DANGER When inserting or removing the module or when connecting the equipment, turn off the power. Otherwise, an electric shock accident or failure of the device may Mandatory action occur. When inserting or removing the module after wiring, make sure that the external power supply is turned off.
  • Page 6 When the ambient temperature or internal temperature of the device with the module increases abnormally high or when failure occurs in the device, stop using the device and turn off the power, and contact the nearest Toshiba Mandatory action service station.
  • Page 7 Safety Precautions Caution Do not touch the parts, terminals, connectors, and solder surfaces in the module. Electrostatic breakdown of ICs and LSIs may occur, causing failure. Prohibition An injury may occur due to the end of the lead wire of the parts. Do not disassemble or modify the device or module.
  • Page 8 Toshiba is not liable for any incidental damage from use or non use of this product (loss of business profit, discontinuation of business, change or loss of the memorized content and so on).

  • Page 9: Introduction

    Introduction Introduction The next generation Toshiba Integrated Control System TOSDIC-CIE DS is an integrated production system that combines the de-facto standard and Toshiba's original control technology. In addition to Toshiba's advanced control technology and computer technology, a standard multi-vendor network and easy-to-use integrated engineering tools are adopted to achieve a highly reliable system in an open environment.
  • Page 10 Introduction Work station Personal computer Information Ethernet OIS-DS SVR-DS engineering tool OIS-DS OIS-DS Ethernet Control LAN PCS-DS engineering tool PCS-DS DPCS emulator Parallel PI/O Intelligent PI/O Example of CIEMAC-DS system configuration ■ Structure of this manual This manual consists of the following. Chapter 1 System configuration Chapter 1 describes the positioning of the loop system components in the DPCS emulator...
  • Page 11 Introduction ■Target readers of this manual This manual is intended for new users of the CIEMAC-DS system. Some knowledge on computer operation is required to understand this manual, but the reader is not required to be a computer expert. ■ Related manuals Manuals related to upgrade are as follows.
  • Page 12 Introduction...

  • Page 13: Table Of Contents

    Contents Contents Safety Precautions ·························································································· i Introduction····································································································vii Chapter 1 System configuration ······························································· 1 Loop system configuration ······························································································· 2 Chapter 2 System component ································································ 5 General specification ····································································································· 6 Base unit ···························································································································· 7 Marshaling unit··················································································································· 8 Module specifications and outer shape·············································································· 9 Chapter 3 Installation and wiring ······························································...
  • Page 14 Contents...

  • Page 15: System Configuration

    1. System configuration Chapter System configuration Loop system configuration ············································ 2...

  • Page 16: Loop System Configuration

    1. System configuration Loop system configuration The loop system is connected to the main control system via the serial bus as shown in Fig. 1.1. The loop system consists of the base unit, marshaling unit, and loop module, and is connected to the terminal block unit of the existing DPCS, as shown in Fig.
  • Page 17 1. System configuration The loop system consists of the base unit, marshaling unit, and loop module. These components are directly connected to the terminal block unit of the existing DPCS via the dedicated cables. The DPCS system can be migrated to the DS system smoothly without rewiring the external input-output lines.
  • Page 18 1. System configuration...

  • Page 19: System Component

    2. System component Chapter System component General specification ··················································· 6 Base unit ··········································································· 7 Marshaling unit·································································· 8 Module specifications and outer shape ···························· 9...

  • Page 20: General Specification

    2. System component General specification Table 2.1 General specification Item Specification System power Rated voltage and 24VDC supply/ MV power frequency 24VDC ± 10% supply Allowable voltage and frequency 0 to 55 ° C Environment Operating temperature -25 to 70 ° C Storage temperature Humidity 5 to 95%RH (no condensation)

  • Page 21: Base Unit

    2. System component Base unit The base unit is a component to mount the base card and module to the housing. Fig. 2.1 is the external view of the base unit. Table 2.2 Base unit specification Item Specification Model name UIOU12 Mounting type Fixed to the housing with M4 screws (at 4 locations)

  • Page 22: Marshaling Unit

    2. System component Marshaling unit Table 2.3 Marshaling unit specification Item Specification Model name UMAS1C/UMA2C/UMAS1P/UMAS2P Mounting type Fixed to the housing with M4 screws (at 4 locations) Applicable base unit ULCU12 200W × 274H × 25Dmm Outside dimension Weight 1200g or less (single unit) Cable connector for ULCU12 connection Cable connector for VCNUX1 R/L connection Fig.

  • Page 23: Module Specifications And Outer Shape

    2. System component Module specifications and outer shape Table 2.4 SLP05 module specification Item Specification Name Loop module Model name SLP05 (current output type) Name Loop module (current output type) Input precision: ± 0.2% Number of points: 6 Signal: 1 to 5VDC Input-output Analog input (AI) Number of points: 4 Signal: 4 to 20mADC Output precision: ±...
  • Page 24 2. System component ①② ⑦ ⑤⑥ System power supply 24V ２４Ｖ ＣＰＬＤ ＤＩ ＤＩ１～４ Bus A Power supply バスＡ 電源 Reg. Reg. ＤＯ ＤＯ１～４ ＡＩ１～６ Ａ／Ｄ ④ Ｄ／Ｒ ＣＰＵ Ｄ／Ａ ＡＯ１～２ Ｄ／Ｒ ＭＶ MV read-back リードバック Power supply 電源監視 Ａ／Ｄ Monitoring ③...
  • Page 25 2. System component • Failure diagnosis may not be done depending on the faulty part and failure mode. CAUTION • When replacing modules in redundant configuration, make sure to remove the module whose “ STAND-BY ” LED is on. If the module whose “ STAND-BY ” LED is off is removed, the MV and DO outputs are in the OFF state until CAUTION execution of redundancy changeover.
  • Page 26 2. System component Table 2.5 SLP06 module specification Item Specification Name Loop module Model name SLP06 (pulse output type) Name Loop module (pulse output type) Input precision: ± 0.2% Input-output Analog input (AI) Number of points: 6 Signal: 1 to 5VDC Operation output (MV) Number of points: 4 Signal: pulse signal (no voltage) Number of points: 4 Signal: 1 to 5VDC Input precision: ±...
  • Page 27 2. System component System power supply 24V Bus A Power supply Reg. Power supply Monitoring Changeover control Changeover control Power supply Monitoring Power supply Reg. Bus B I/O bus ULCU12 Fig. 2.6 SLP05 module internal circuit ● Diagnosis circuit (1) CPU operation monitoring with WDT (2) Online ROM/RAM check (3) 5V power monitoring (4) I/O bus transmission diagnosis...
  • Page 28 2. System component • Failure diagnosis may not be done depending on the faulty part and failure mode. CAUTION • When replacing modules in redundant configuration, make sure to remove the module whose “ STAND-BY ” LED is on. If the module whose “ STAND-BY ” LED is off is removed, the MV and DO outputs are in the OFF state until CAUTION execution of redundancy changeover.

  • Page 29: Installation And Wiring

    3. Installation and wiring Chapter Installation and wiring Precautions on installation ·············································· 16 Precautions on mounting and wiring······························· 17 Base unit installation ······················································· 21 Cable wiring ···································································· 21 Module installation ·························································· 22...

  • Page 30: Precautions On Installation

    3. Installation and wiring This chapter describes installation and wiring of DPCS emulator loop system component. This component has superior environment resistance. However, to improve the reliability of the product and make use of the functions fully, check the following precautions before installation.

  • Page 31: Precautions On Mounting And Wiring

    3. Installation and wiring Airflow The loop system components release heat by natural convection. Therefore, no forced cooling is required for each base unit or module. However, to keep the ambient temperature within the operating conditions, an exhaust fan is normally required in the storage housing.
  • Page 32 3. Installation and wiring Table 3.1 Specifications of the shielded twisted pair cable Item Specification 10MΩ • km Minimum insulation resistance 100 Ω Characteristic impedance Minimum allowable bend radius 25mm Cautions on wiring of the serial bus When wiring the serial bus cable, note the following. Perform wiring within the same housing or between neighboring housings with a total extension of 30 meters or less.
  • Page 33 3. Installation and wiring For the separation distance of wiring when metal ducts with lid or metal ducts are used, refer to Table 3.3 in "Wiring separation" on the next page. Perform laying work with tubing in the following steps. (1) Use a pull box where cables are connecter or duct lines with different radius are connected.
  • Page 34 3. Installation and wiring Table 3.3 Recommended minimum separation distance (when metal ducts with lid and metal ducts are used) Total parallel distance Cable power 10m or less 25m or less 100m or less 125V or less 10A or less 10 or more 10 or more 50 or more...

  • Page 35: Base Unit Installation

    3. Installation and wiring Connect FG of the terminal block and shield of the input-output cable to the dedicated grounding. Avoid 2-point grounding of the shielded lines of the various input-output signal wiring cables such as analog input/output and digital input/output. Otherwise malfunction of the module may occur depending on the installation environment.

  • Page 36: Module Installation

    3. Installation and wiring Module installation Module installation Install the module to the base card in the following steps (Fig. 3.2). (1) Place the hook of the module bottom to the back of the base unit guide ( ). (2) Press the module top into the specified position of the terminal block unit or communication base unit ( ).
  • Page 37 3. Installation and wiring Wiring of the serial bus cable Wire the serial bus cable to each terminal of the terminal block TB1 (1) through (6) of the communication base unit. For the communication base unit in the last stage, place terminal resistance to the (1) and (3) terminals and (2) and (4) terminals.
  • Page 38 3. Installation and wiring...

  • Page 39: Maintenance And Inspection

    4. Maintenance and inspection Chapter Maintenance and inspection Periodic inspection ···················································· 26 Aging part········································································ 27...

  • Page 40: Periodic Inspection

    4. Maintenance and inspection Periodic inspection Periodic inspection Check the following items regularly (about once in every 6 months). (1) Clean the modules. Remove the modules from the basic base unit and remove dust by blowing air. After cleaning, install the modules to the original positions. (2) Check the mounting state of the basic base unit.

  • Page 41: Aging Part

    4. Maintenance and inspection Aging part The communication module SBIF3 and loop module SLP05, SLP06 has aging parts as shown below. Table 4.1 List of aging parts Item name Deteriorated Descrip- Model Nominal Life Inspecting Recommended Recommended part tion method replacement action cycle...
  • Page 42 4. Maintenance and inspection...

  • Page 43: Appendix 1

    Appendix 1. Specification Appendix 1 Specification...
  • Page 44 Appendix 1. Specification Appendix Table 1.1 Serial bus specifications Item Specification Transmission line configuration Shielded twisted pair cable Number of connected nodes Up to 30 serial bus communication modules such as SBIF when redundant Transmission line length Up to 30m (for wiring inside the housing only) Transmission speed 1Mbps Transmission format...
  • Page 45 DPCS emulator hardware operation manual (Loop system components) 2008 Jan. 15 First edition Issued by Industrial Systems Company, Toshiba Corporation Toshiba Bldg., 1-1, SHIBAURA 1-CHOME, MINATO-KU, TOKYO, 105-8001, JAPAN © TOSHIBA Corporation 2004-2008 Unauthorized reproduction is prohibited. All Right Reserved.
  • Page 46 Industrial Systems Company TOSHIBA CORPORATION Toshiba Bldg., 1-1, SHIBAURA 1-CHOME, MINATO-KU, TOKYO, 105-8001, JAPAN...

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