Cleveland SteamChef 22CGT3.1 Operation Installation Maintenance Manual
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Cleveland SteamChef 22CGT3.1 Operation Installation Maintenance Manual

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SteamChef™
Gas Models
Operation, Installation & Maintenance Manual
This manual is updated as new information and models are released. Visit our website for the latest manual.
MO ELS:
22CGT3.1
22CGT6.1
Read the manual thoroughly.
!
Improper installation, operation or
maintenance can cause property
damage, injury or death.
For your future reference.
Model # ______________________________________
Serial # ___________ ____________________________
September 2019
Part # - KE004043-2 C

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Summary of Contents for Cleveland SteamChef 22CGT3.1

  • Page 1 Visit www.clevelandrange.com to locate a service or sales representative in your area. SteamChef™ Gas Models Operation, Installation & Maintenance Manual This manual is updated as new information and models are released. Visit our website for the latest manual. MO ELS: 22CGT3.1 For your future reference.
  • Page 2 Cleveland Range, LLC s’est efforcé à Cleveland Range, LLC se ha esforzado en unintentional errors and omissions. fournir des renseignements précis dans ce suministrar información precisa en este The information in this document may...
  • Page 3 FOR YOUR SAFETY / POUR VOTRE SÉCURITÉ / PARA SU SEGURIDAD FOR YOUR SAFETY POUR VOTRE SÉCURITÉ PARA SU SEGURIDAD Do not store or use Ne pas entreposer ou No guarde ni use gasolina gasoline or any other utiliser d'essence ou o cualesquiera otros flammable liquids and d'autres liquides ou...
  • Page 4 WARNING / AVERTISSEMENT / ADVERTENCIA Improper installation, operation, adjustment, alteration, Heavy / Lourd / Pesado service or maintenance can cause property damage, Team or mechanical lift. / Équipe ou remontée injury or death. Read the installation and operating mécanique. / Equipo o elevador mecánico. instructions thoroughly before installing, operating or servicing this equipment.

  • Page 5: Table Of Contents

    Operation, Installation & Maintenance Manual SteamChef Models 22CGT3.1 and 22CGT6.1 Table of Contents Chapter Page 1 GENERAL SAFETY...………………………………………….…………….…...… A. Gas Leak Instructions……………………………………………………………………… 1 B. Operational Safety…………………………………………………………………………... 1 2 PRODUCT INFORMATION…………………………………………………… 2 A. Product Information………………………………………………………………………… 2 B. Model Numbers and Serial Numbers……………………………………………………… 2 C.
  • Page 6 8 INSTALLATION of the SteamChef………………………………………… 17 A. Selecting a Location for the SteamChef…………………………………….………. B. Exhaust Hood Requirements………………………………….………….……………. C. Install the Legs…………………………………………….………….………….……… D. Position and Level the SteamChef…………………………….………….…………. E. Gas Supply for the SteamChef…………………………………….………….……… F. Water Connections for the SteamChef………………………………….…………… G. Electric Connections for the SteamChef…………………………………………… H.

  • Page 7: General Safety

    5. Wear BOOTS appropriate to the work area to help protect feet, and to help prevent slips and falls. 6. Allow only qualified Cleveland Range authorized service representatives to service the SteamChef. 7. Use only factory authorized repair parts.

  • Page 8: Product Information

    The model number identifies the product characteristics. The serial number identifies the individual SteamChef. 2. Please provide the model number and serial number when you contact Cleveland Range or a qualified Cleveland Range authorized service representative.
  • Page 9 Product Views Figure 2-1...

  • Page 10: Operation

    CHAPTER 3 OPERATION A. Main External Power Switch MAIN EXTERNAL POWER SWITCH Usually, the SteamChef’s Main External Power Switch • SteamChef is left ON during operating hours. If the Main External Power Switch is OFF, turn it ON as follows: 1.

  • Page 11: Power On (Automatic Water Fill / Automatic Preheat)

    If adjustment is required, contact a Cleveland Range authorized service center. Cleveland Range is in no way responsible for the operation or safety of this equipment if the controller, valve, igniter probe or any other gas system component is adjusted by...

  • Page 12: To Preheat The Steamchef

    The following START-UP SUMMARY is for quick reference ONLY. For safe operation and use of this equipment, the operator must comply with all safety and operating instructions in this manual. LIGHTING INSTRUCTIONS 1) CLOSE THE COOKING COMPARTMENT DOOR. 2) TURN THE ON/OFF LEVER/SWITCH CLOCKWISE TO THE ON POSITION. RESERVOIR WILL FILL WITH WATER (ABOUT 1 MINUTE).
  • Page 13 Clean the water level probes d. Reset the High Limit Lockout (See Step 3.) e. Restart the SteamChef. If the problem repeats, call your qualified Cleveland Range authorized service representative to • adjust or repair the SteamChef. 3. To Reset the High Limit Lockout: IMPORTANT: Do NOT add water to cool the SteamChef.

  • Page 14: Control Panels

    CHAPTER 4 CONTROL PANELS Press switches and keys with fingertips only. Injury and equipment damage can result from pressing switches and keys with anything else. Dial Timer Control Panel DIAL TIMER CONTROL PANEL 1. Timer. This knob sets the operating time from 0 to 60 minutes.

  • Page 15: Keypad Control Panel

    Keypad Control Panel KEYPAD CONTROL PANEL 1. Timer Display. The four-digit display shows minutes and seconds remaining in the countdown from the set time (99:99 to 00:00). 2. Number Keys. Press the Number Keys to set the minutes and seconds required. (Pressing 1, 2, 3, 4 sets the Timer for 12 minutes and 34 seconds.) 3.

  • Page 16: Cooking With The Steamchef

    Hot water can fill the cooking compartment and spill out if the door is forced open causing injury and equipment damage. If the SteamChef door is stuck shut: • Turn OFF the steamer. Call a qualified Cleveland Range authorized service technician. • • Wait for the steamer to cool before servicing.

  • Page 17: Operating And Cooking Procedure - All Models

    A. Operating and Cooking Procedure – All Models 1. Before Cooking or Rethermalizing a. See “To Inspect the Cooking Compartment” in Chapter 3. Inspect and clean the drain, KleanShield, and cooking compartment as required. b. See the “Power ON” instructions in Chapter 3 and turn ON and fill the SteamChef. c.

  • Page 18: Operating And Cooking Procedure - Rethermalization

    D. Operating Procedure – Rethermalization The SteamChef may also be used to reheat/rethermalize previously cooked and/or refrigerated foods to serving temperature. Depending on initial food temperature and density, most foods will rethermalize to their safe serving temperature in 10 to 40 minutes. To use the SteamChef to reheat/rethermalize food to a safe serving temperature.

  • Page 19: Cleaning The Steamchef

    CHAPTER 6 CLEANING the SteamChef Cleaning Procedure The cleaning procedure should be performed at the end of each day or shift, or more frequently if the water supply does not meet the Minimum Water Quality Requirements described in the Warranty in this manual and in the Installation Manual.

  • Page 20: Cleaning Procedure

    10. Use a soft bristle brush to clean the water probes and fan, and to remove stubborn food particles. 11. Cleveland Range does not recommend the use of detergent, but if detergent has been used to clean the inside of the SteamChef, be sure to rinse off the probe assembly with the vinegar solution.

  • Page 21: General Information And Installation Instructions

    5. Installation must comply with all local fire and health codes. Improper installation, adjustment, alteration, service, or maintenance of this appliance, or installation of a damaged appliance, and installation and service by other than qualified Cleveland Range authorized personnel can result in DEATH, INJURY, EQUIPMENT DAMAGE, and void the Warranty.

  • Page 22: Inspect The Appliance For Shipping Damage

    1. Submit a Damage Claim to the Shipper immediately. 2. Inform your dealer at once. 3. Inform Cleveland Range in writing within three (3) days. Improper lifting can result in DEATH, INJURY, AND EQUIPMENT DAMAGE. Use enough workers with training and experience lifting heavy equipment to place SteamChefs on Operating this appliance out of level can cause DEATH, INJURY, and EQUIPMENT DAMAGE.

  • Page 23: Installation Of The Steamchef

    Exhaust Hood. See Figure 2-1. Maintain a 3-inch operating clearance on both sides of the appliance. • Cleveland Range recommends a 12-inch secondary clearance on the control side for service. • Maintain at least a 3-inch operating clearance at the rear of the appliance.

  • Page 24: Install The Legs

    1. The legs on the SteamChef must be used for installing the appliance, unless it is installed with a Cleveland Range stacking stand. See the instructions included with the stand. 2. In order to safely assemble the legs onto the appliance without damaging it, the following assembly procedure should be used.

  • Page 25: Gas Supply For The Steamchef

    3. Use the adjustable legs of the SteamChef or the adjustable legs of the Cleveland Range stand to level the SteamChef front-to-back and side-to-side. E. Gas Supply for the SteamChef 1. Gas Supply Requirements • Gas supply type MUST match the type of gas shown on the rating plate.

  • Page 26: Water Connections For The Steamchef

    Contact your Cleveland Range sales representative for details on how to provide water per Minimum Water Quality Requirements in the Warranty, or how to increase the frequency of maintenance, cleaning, and descaling.
  • Page 27 Check local codes to determine exactly what type of anti-backflow / anti-siphon device is necessary to meet local requirements. Cleveland Range recommends the plumbing layout in either Figure 3-4 for installations using a single water supply or Figure 3-5 if a separate conditioned water supply is used for the water reservoir feed.

  • Page 28: Electric Connections For The Steamchef

    “Conditioned” indicates water that has been filtered or treated by a Cleveland Range approved method to meet or exceed the water quality standards in the Warranty. 3. Test Water Supply Lines a. Make sure the Main External Power Switch is OFF.

  • Page 29: Install The Free Air Vented Drain Line

    H. Install the Free Air Vented Drain Line DEATH, INJURY, EQUIPMENT and PROPERTY DAMAGE will result from improper installation of drain outlet lines. Install free air vented drain lines as described in this manual. NOTICE: Furnishing and installing drain lines and drainpipe is the responsibility of the Owner/Installer. NOTICE: Improper installation of drain outlet lines voids the SteamChef Warranty.

  • Page 30: Install The Fan Guard

    Figure 3-7 Typical Drain Layout I. Install the Fan Guard and Air Diverter Note: See Figure 3-8. a. To Install the fan guard and air diverter: a. Hold the fan guard so that the large ends of the keyholes are towards the bottom of the SteamChef. b.

  • Page 31: Install The Slide Racks (Pan Racks)

    K. Install the Slide Racks (Pan Racks) Note: See Figure 3-8. 1. Each slide rack has four loops: two at the top and two at the bottom. Hold the slide rack so the ends of the hanger loops are towards the cooking compartment wall, as shown in Figure 3-8. 2.

  • Page 32: Installation Checklist

    L. Installation Check List Installation Check List TASK REFERENCE COMPLETED (Chapter) Preparation Check Operating Location Clearances Refer Spec sheet. & Ch. 8 • Test Supply Water Quality Ch. 8 • Verify Electric Power Requirements. Refer Spec sheet. & Ch. 8 •...

  • Page 33: Startup Procedure

    If service is required, contact Cleveland Range. The Warranty is voided and Cleveland Range is in no way responsible for the operation or safety of this equipment if the controller, valve, igniter probe or any other gas system component is serviced by anyone other than a qualified Cleveland Range authorized service representative.

  • Page 34: Burner Ignition Test

    LIGHTING INSTRUCTIONS 1) CLOSE THE COOKING COMPARTMENT DOOR. 2) TURN THE ON/OFF LEVER/SWITCH CLOCKWISE TO THE ON POSITION. RESERVOIR WILL FILL WITH WATER (ABOUT 1 MINUTE). • • SPARK WILL INITIATE, AND MAIN GAS VALVE WILL OPEN FOR 4 SECONDS. IF THE UNIT FAILS TO LIGHT WITHIN 4 SECONDS GAS VALVE WILL CLOSE AND •...
  • Page 35 7) If the burner does NOT light or the SteamChef does not heat properly after the fourth attempt: Follow the Shutdown Instructions (below). • Call a qualified Cleveland Range authorized service representative to adjust the • burner controls. 2. Shutdown Instructions 1) Turn OFF the electrical power to the SteamChef at the ON/OFF lever.

  • Page 36: Operating Tests

    CHAPTER 10 OPERATING TESTS This procedure evaluates the function of the major operating controls of a SteamChef. The SteamChef may be equipped with a Keypad Control Panel and Dial Timer Control Panel • A. Startup Procedure 1. Set the ON/OFF Lever to the OFF position and open the SteamChef door. There should be no water in the SteamChef.
  • Page 37 If the water level continues to rise above the tip of the higher probe, see the • Operator’s Troubleshooting Guide in the Operator’s Manual. If the problem persists, have a qualified Cleveland Range authorized service • representative check the probe circuit.
  • Page 38 c. When the water level drops below the low water safety level (lower probe): The burner turns OFF. • • The condenser flow stops on Separate Water Supply installations. The convection fan stops. • • The production of steam stops. d.

  • Page 39: Shutdown Of The Steamchef After Testing And Front Burner Cover Installation

    Go to Step 6. • If there are any problems: STOP. Shut down the SteamChef and call Cleveland Range at 216-481-4900 or 1-800-338-2204. 6. After completing the Operating Test Procedures and installing the Front Burner Cover, the SteamChef is ready for use.
  • Page 40 Figure 5-1 Front Burner Cover Installation Note: The Front Burner Cover is shipped loose. To Install the Front Burner Cover: 1. Place the Front Burner Cover in place as shown. See Figure 5-1. 2. Attach the Front Burner Cover with the screw as shown.

  • Page 41: Preventative Maintenance And Troubleshooting

    CHAPTER 11 PREVENTATIVE MAINTENANCE and TROUBLESHOOTING A. Maintenance Maintenance on the SteamChef must be performed on a regular basis to keep the SteamChef operating properly and efficiently. Following the maintenance instructions in this chapter and cleaning the equipment regularly as outlined in Chapter 6 help keep problems with the SteamChef to a minimum. The frequency of SteamChef maintenance may need to be increased depending on equipment usage and water quality.
  • Page 42 To descale the SteamChef 22CGT3 and 22CGT6: DANGER! The liquid solution in Cleveland Range Descaler Solution Part No. 106174 can be harmful if not handled properly. Follow these basic safety rules for handling and using this product. Instructions and warnings on container labels supercede all other warnings and instructions.
  • Page 43 Cleveland Range recommends DISSOLVE® Descaler Solution, Part No. 106174. • • Use no other system of steamer descaling • Appropriate warnings and safe handling procedures must be provided to handlers and users Instructions and warnings on Dissolve® containers and Material Safety Data Sheets •...

  • Page 44: Troubleshooting Guide

    15) After filling stops, add 1/2 gallon of water to the reservoir. Do not overflow the reservoir. 16) Turn the ON/OFF lever OFF to start the drain cycle. 17) After the reservoir drains, set the ON/OFF lever to the ON position to refill the reservoir. 18) Close the cooking compartment door and set the timer for 20 minutes (ON/OFF Control Models: set the control to ON.).
  • Page 45 High limit switch has tripped. Reset the SteamChef according to instructions found in Chapter 3 If the condition repeats, see Note 1. Inoperative controls. See Note 1. Water supply to SteamChef shut OFF. Open water supply valves. Control panel POWER Door interlock switch not engaged or Close door completely.
  • Page 46 See Note 1. Troubleshooting Notes 1. Repairs must be made or maintenance must be done by a qualified Cleveland Range authorized service technician. Cleveland Range will not pay for warranty repairs or maintenance by other than qualified Cleveland Range authorized service technicians or service centers.
  • Page 47 Instructions in Chapter 3 may cause the accumulation of scale in the SteamChef. Should this occur the supplementary descaling procedure outline in Chapter 7 “Other Maintenance – Periodic Descaling of Water Reservoir” may be necessary. Notice: only qualified Cleveland Range authorized technicians or trained onsite maintenance personnel may perform this service.
  • Page 48 +1-800.338-2204 WWW.CLEVELANDRANGE.COM Every new piece of Welbilt Foodservice equipment comes with KitchenCare® and you choose the level of service that meets your opera onal needs from one restaurant to mul ple loca ons StarCare – Warranty & life me service, cer fied OEM parts, global parts inventory, performance audited ExtraCare —...

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