Cleveland 36CEM1648 Repair Manual

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UNITED STATES

1333 East 179th St.

Cleveland, Ohio 44110

Phone: (216) 481-4900 • Telex: 98-0546 • FAX: (216) 481-3782

Cleveland Range

REPAIR

MANUAL

Model No.

36CEM1648

36CGM16300

36CDM16

36CSM16

Cleveland Range, Inc.

CANADA

Garland Commercial Ranges • 1177 Kamato Rd.

Mississauga, Ontario CN L4W 1X4

Phone: (416) 624-0260 • FAX: (416) 624-0623

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Summary of Contents for Cleveland 36CEM1648

Page 1 REPAIR MANUAL Model No. 36CEM1648 36CGM16300 36CDM16 36CSM16 Cleveland Range, Inc. UNITED STATES CANADA Garland Commercial Ranges • 1177 Kamato Rd. 1333 East 179th St. Mississauga, Ontario CN L4W 1X4 Cleveland, Ohio 44110 Phone: (416) 624-0260 • FAX: (416) 624-0623 Phone: (216) 481-4900 •...
Page 2 The data contained in step 5 for cold water also applies to hot water. In no event shall Cleveland Range assume any liability for 5. Connect COLD water supply plumbing to the line strainer. consequential damage or injury resulting from installations which are not in strict compliance with our installation in- (Never connect hot water to the boiler water fill line strainer.)
Page 3 Installation Checks ment B149.1 and B149.2 Use a gas pipe joint compound Proper operation of the Cleveland Convection Pro XVI steamer is which is resistant to LP gas. Turn the gas valve control knob dependent upon proper installation. After the steamer has been to ON (the word "on"...
Page 4 8. On steam coil units, the incoming steam pressure must be 35 to 50 psi Less than 35 psi will not effectively operate the unit. Pressure in Operation of the Cleveland Range Convection Pro XVI steamer is very excess of 50 psi must be reduced (with a pressure reducing valve) to easy.
Page 5 Check inside the steamer base cabinet to ensure that the manual drain valve is closed and the manual water supply valve is open. Cleveland Range, Inc. Printed 6/90...
Page 6 The electronic key pad control panel is illustrated in Figure TEMPERATURE. This assures uniformity in the cooking times as the timer automatically compensates for food product The Cleveland Range Convection Pro XVI steamer has two defrosting and/or heat-up time. cooking modes: Manual and Automatic. The Manual Mode 1.
Page 7 The dial timer control panel is illustrated in Figure 3. 2. Place the pan(s) of food into the cooking compartment The Cleveland Convection Pro XVI steamer has two cooking modes: Manual and Automatic. The Manual Mode provides 3. Set the desired cooking time. Turn the dial until it points to the continuous steaming and is turned on and off by the desired cooking time.
Page 8 Convection Pro XVI CARE AND CLEANING openings. If it does not, the dram must be cleaned before The Cleveland Convection Pro XVI steamer must be cleaned using the steamer. regularly to maintain its fast, efficient cooking performance, and to ensure its continued safe, reliable operation.
Page 10 Cleveland Convection Pro Parts List Below Is For Drawing On Previous Page Item Part Number Description See Sheet 2 Upper Assembly, Intermediate, Convection Pro 106203 Spray Nozzle Assembly See Sheet 7 Steam Inlet Assembly, Lower Compartment See Sheet 7 Steam Inlet Assembly, Upper Compartment...
Page 12 Cleveland Convection Pro Item Part Number Parts List Below Is For Drawing On Previous Page Description 105836 Cavity, Weld Assembly, Convection Pro 14618 Nut, Hex, 1/4-20, S/S 101305 Pin, Rack 69298 Screen, Compartment Drain 146771 Nut, Acorn, 1/4-20 53124 Channel, Door End...
Page 14 Cleveland Convection Pro Item Part Number Parts List Below Is For Drawing On Previous Page Description 105825 Door, Weldment, Convection Pro 104292 Gasket, Door, Convection Pro 52061 Bar, Hinge, Pivot 54230 Cover, Door, Convection Pro 100759 Bar, Door, Handle 1010441...
Page 16 Cleveland Convection Pro Item Part Number Parts List Below Is For Drawing On Previous Page Description 105917 Plate, Latch Mount, Weldment 14675 Nut, 3/8-16, S/S 100605 Screw, Socket Head, Cap, 3/8-16 x 1 1/4 100710 Spring, Latch 101408 Tubing, Latch Bumper...
Page 18 Cleveland Convection Pro Item Part Number Parts List Below Is For Drawing On Previous Page Description 104389 Timer, Assembly - NCC 56237 Bar, Instrument Panel Frame, Side 103981 Panel, Weldment, Convection Pro, Electronic 106599 Label, Control Panel, Convection Pro 104224...
Page 20 Cleveland Convection Pro Item Part Number Parts List Below Is For Drawing On Previous Page Description 11307 Knob, Timer 19992 Switch, Rocker, Compartment Bypass 105822 Label, Control Panel, Convection Pro 56237 Bar, Instrument Panel Frame, Side 103974 Panel, Weldment, Convection Pro, Mechanical...
Page 22 Cleveland Convection Pro Item Part Number Parts List Below Is For Drawing On Previous Page Description 105277 Fitting, Hose Barb, 3/8 H x 1/4 NPT 20245 Tee, Male Branch, 1/4, Brass 03729 Cross, 4-Way, 1/4, Brass 14304 Nipple, 1/4 x Close, Brass...
Page 24 Cleveland Convection Pro Item Part Number Parts List Below Is For Drawing On Previous Page Description 105786 Fitting, Hose. 1/4 H x 1/4 MPT x 90° 06230 Fitting, Compartment Drain 14297 Nipple, 1/8 x 1 1/2, S/S 14555 Nozzle, Spray, 1/8, Full Jet...
Page 26 Cleveland Convection Pro Item Part Number Parts List Below Is For Drawing On Previous Page Description 41120 Base, Weldment, 900mm, S/S 411201 Base, Weldment, 900mm, A.C.S. See Sheet 10 Gas Generator Assembly, with Reference Parts 1009811 Collector Assembly, Top Flue, Large Gas...
Page 28 Cleveland Convection Pro Item Part Number Parts List Below Is For Drawing On Previous Page Description 407431 Generator Assembly, Gas - Weldment 100980 Panel, Insulation Assembly, Rt/Lt. Natural Gas 1009802 Panel, Insulation Assembly, Rt/Lt, Liquid Propane 14263 Fastener, Pushnut, 1/4 Stud Diameter...
Page 30 Cleveland Convection Pro Item Part Number Parts List Below Is For Drawing On Previous Page Description 100883 Fitting, Comp, Tee, 3/8 T x 3/8 MPT x 3/8 T 02563 Bushing, Reducing, 3/4 x 1/4, Brass 20206 Tee, 3/4, Brass 16607...
Page 32 Cleveland Convection Pro Item Part Number Parts List Below Is For Drawing On Previous Page Description 06240 Fitting, Hose Barb, 3/4 H x 3/4 MPT 22244 Valve, Solenoid, 1/2. 15 PSI 105787 Fitting. Hose Barb, 1/4 H x 1/8 NPT, 90°...
Page 34 Cleveland Convection Pro Item Part Number Parts List Below Is For Drawing On Previous Page Description 44139 Box, Weldment, Electric for Gas, 2 Probe 03546 Control Module, Direct Spark Ignition 20258 Transformer - Spark Ignition Supply 20478 Timer, Solid State Interval, 3 Minute...
Page 36 Cleveland Convection Pro Item Part Number Parts List Below Is For Drawing On Previous Page Description 14347 Nipple, 3/4 x 3, Black 22230 Valve, Gas Control, Natural Gas 22231 Valve, Gas Control, Liquid Propane 05259 Elbow, Street, 3/4, 90°, Black...
Page 38 Cleveland Convection Pro Item Part Number Parts List Below Is For Drawing On Previous Page Description 05238 Elbow, l 1/2 NPT x 90°, Black 05292 Elbow, Street, 1 1/2 NPT x 90°, Black 13252 Manifold, Drain, 1 1/2 NPT, Black 19917 Stud, Weld.
Page 40 Cleveland Convection Pro Item Part Number Parts List Below Is For Drawing On Previous Page Description 104381 Fitting, Hose, 1/4 H x 1/4 NPT 03276 Valve Ball, 1/4 NPT 05235 Elbow, Street, 1/4. 90°, Brass 22102 Valve, Check, 1/4 NPT...
Page 42 Cleveland Convection Pro Item Part Number Parts List Below Is For Drawing On Previous Page Description 1041544 Console, Stud Assembly, 900mm, 2 Switch 07168 Gauge, Pressure, Back Mount, 10 PSI 19994 Switch, Rocker, SPST, 15 Amp 15019 Label, Power, Console Switch...
Page 44 Cleveland Convection Pro Item Part Number Parts List Below Is For Drawing On Previous Page Description 101692 Base, Weldment, 900mm, S/S 1016921 Base. Weldment, 900mm, A.C.S. Generator Assembly, Large Steam Coil With Reference Parts See Sheet 19 22131 Valve, Safety, 3/4, 15 PSI, Bronze...
Page 46 Cleveland Convection Pro Item Part Number Parts List Below Is For Drawing On Previous Page Description 101927 Generator Assembly, 2 Probe, Large Steam Coil 07176 Gauge Fittings, Water, 1/2 101900 Gauge, Water, 5/8 x 4.625, Glass 16601 Plug, Square Head, 3/8 NPT, Black...
Page 48 Cleveland Convection Pro Item Part Number Parts List Below Is For Drawing On Previous Page Description 101708 Elbow, Street, I", 90°, Brass 14494 Nipple, l" x 4, Brass 70413 Tee, I", Brass - Modified (PCL Steam Coil) 101207 Trap, Thermostatic, 1/4 NPT 02570 Bushing, Hex, 1"...
Page 50 Cleveland Convection Pro Item Part Number Parts List Below Is For Drawing On Previous Page Description 05270 Elbow, Street, 1 1/4 x 3/4, 90°, Black 05259 Elbow, Street, 3/4, 90°, Black 14343 Nipple, 3/4 x Close, Black 03277 Valve, Ball, 3/4, Brass 101699 Valve, Steam Solenoid, 1"...
Page 52 Cleveland Convection Pro Item Part Number Parts List Below Is For Drawing On Previous Page Description 05270 Elbow, 1 1/4 x 3/4, 90°, Black 14343 Nipple, 3/4 x Close, Black 21305 Union, 3/4, Black 14347 Nipple, 3/4 x 3, Black 19872 Strainer.
Page 54 Cleveland Convection Pro Item Part Number Parts List Below Is For Drawing On Previous Page Description 104381 Fitting, Hose Barb, 1/4 H x 1/4 NPT 03276 Valve, Ball, 1/4 NPT 05235 Elbow, Street, 1/4,90° 22102 Valve, Swing Check, 1/4 NPT...
Page 56 Cleveland Convection Pro Item Part Number Parts List Below Is For Drawing On Previous Page Description 05238 Elbow, I 1/2 NPT, 90°, Black 05292 Elbow, Street, 11/2, 90°, Black 13252 Manifold, Drain, 1 1/2,, Black 19917 Stud, Weld, 1/4-20 x 7/8, S/S...
Page 58 Cleveland Convection Pro Item Part Number Parts List Below Is For Drawing On Previous Page Description 40939 Box, Weldment, Electrical, Steam Coil Generator 14674 Nut, Hex, 6-32, Zinc Plated 23111 Washer, Lock, Internal Tooth, #6, Zinc Plated 44164 Terminal Block Assembly - 4 Pole 19163 Screw, Round Head, Slotted, 6-32 x .75, Zinc Plated...
Page 60 Cleveland Convection Pro Item Part Number Parts List Below Is For Drawing On Previous Page Description 06240 Pitting, Hose Barb, 3/4 H x 3/4 MPT 22244 Valve, Solenoid, 3/4 105787 Fitting, Hose Barb, 1/4 H x 1/8 MPT, 90° 104381...
Page 61 ELECTRIC STEAM GENERATOR (BOILER) ASSEMBLY - 2 PROBE TYPE 18 KW, 27 KW, 36 KW, & 48 KW (2, 3, & 4 HEATER ELEMENTS) REFERENCE PART DESCRIPTION REFERENCE PART DESCRIPTION NUMBER NUMBER NUMBER NUMBER 43894 Electric Boiler Shell only. with legs. hand hole 08216 Heater.
Page 62 PRE-INSTRUCTIONS FOR THE LIQUID DESCALING OF BOILER BASE UNITS PART NUMBER 106174 Enclosed is our latest instructions for the newest liquid chemical descaler. Please note: THIS CHEMICAL IS DESIGNED TO BE USED WITHOUT ANY HEAT APPLIED. This chemical can now be used for the two and three probe boiler base units. Because the chemical is used without heat, there are some changes in the instructions.
Page 63 DESCALE PROCEDURE FOR TWO & THREE PROBE GENERATOR BASE STEAMERS STEP BY STEP PROCEDURE IMPORTANT WARNING: BEFORE REMOVING THE HAND HOLE PLATE TO DESCALE ANY STEAM GENERATOR, MAKE SURE THERE IS NO WATER OR PRESSURE BUILT UP IN THE GENERATOR. CHECK THE OUTER SURFACE OF THE GENERATOR TO MAKE SURE IT IS COLD.
Page 64 Because the chemical is designed to work with no heat applied, the steam trap on the right side of the new two probe boiler must be closed. Remove the bottom fitting and cap the outlet side. STEP #2 Remove the needle valve from the top of the sight gauge located on the front of the generator. This will be the port of entry for the liquid descaling agent.
Page 65 STEP #7 After the generator has been rinsed out, remove the hand hole plate and gasket as explained in STEP #1 Observe the edges and surfaces of the hand hole and the plate for excessive wear and corrosion. Replace the used hand hole plate gasket with a new one and install new corrosion resistors.
Page 66 The Cleveland Range water level control, P/N 23198, is designed to maintain operating water level in Cleveland Range steam generators and to ensure that the heat source is only operated when the generator water level is above a specified minimum level.
Page 67 A) SYMPTOMS OF WATER LEVEL CONTROL RELATED PROBLEMS: 1) Boiler overfills or floods 2) Boiler dry fires (system underfills or doesn't fill) 3) Boiler doesn't fill at all 4) Water fill solenoid chatter 5) Heater contactor chatter 6) Fills but cuts out on LOW WATER before filling again 7) Overfills but does not heat 8) Fills but does not heat B) POSSIBLE CAUSES:...
Page 68 STEP TEST RESULT REMEDY Are the following connections Go to Step #5 made correctly? A) COM input on board to Correct probe wiring as boiler ground required (see Figure 1) B) LO input on board to long length "LO" probe C) HI input on board to short "HI"...
Page 69 STEP TEST RESULT REMEDY Remove the short from the HI Reconnect HI & COM wires and COM terminals on the control board. and go to Step #10 Does the AC line voltage between WF and L2 stay at 0 vac for Replace water level control P/N 23198 about five seconds, then jump to 120 vac? Drain all water form the generator.
Page 70 STEP TEST RESULT REMEDY Reconnect one lead of the Reconnect HI, LOW & COM wires at control board only. Go to Step #17. ohmmeter to the COM wire at the control board and connect the other ohmmeter lead Replace probe wiring to generator ground.
Page 71 FIGURE TWO-PROBE &. COMMON WATER LEVEL CONTROL...

This manual is also suitable for:

36cgm16300 36cdm16 36csm16