Cleveland SteamCraft 21CGA5 Operation Installation Maintenance Manual
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Cleveland SteamCraft 21CGA5 Operation Installation Maintenance Manual

Gas convection steamer
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Visit www.clevelandrange.com to locate a
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SteamCraft
Gas Convection Steamer
Operation, Installation & Maintenance Manual
This manual is updated as new information and models are released. Visit our website for the latest manual.
MO ELS:
21CGA5
Read the manual thoroughly.
!
Improper installation, operation or
maintenance can cause property
damage, injury or death.
For your future reference.
Model # ______________________________________
Serial # ___________ ____________________________
September 2019
Part # - KE004037-2 C

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Summary of Contents for Cleveland SteamCraft 21CGA5

  • Page 1 Visit www.clevelandrange.com to locate a service or sales representative in your area. SteamCraft Gas Convection Steamer Operation, Installation & Maintenance Manual This manual is updated as new information and models are released. Visit our website for the latest manual. MO ELS: For your future reference.
  • Page 2 Cleveland Range, LLC s’est efforcé à Cleveland Range, LLC se ha esforzado en unintentional errors and omissions. fournir des renseignements précis dans ce suministrar información precisa en este The information in this document may...
  • Page 3 FOR YOUR SAFETY / POUR VOTRE SÉCURITÉ / PARA SU SEGURIDAD FOR YOUR SAFETY POUR VOTRE SÉCURITÉ PARA SU SEGURIDAD Do not store or use Ne pas entreposer ou No guarde ni use gasolina gasoline or any other utiliser d'essence ou o cualesquiera otros flammable liquids and d'autres liquides ou...
  • Page 4 WARNING / AVERTISSEMENT / ADVERTENCIA Improper installation, operation, adjustment, alteration, Heavy / Lourd / Pesado service or maintenance can cause property damage, Team or mechanical lift. / Équipe ou remontée injury or death. Read the installation and operating mécanique. / Equipo o elevador mecánico. instructions thoroughly before installing, operating or servicing this equipment.

  • Page 5: Table Of Contents

    B. Exhaust Hood Requirements ......................13 C. Position and Level the Appliance ....................14 D. Stands ..............................14 E. Installation Using Cleveland Range Model No. ES21301 Series Stands ........14 F. Leg Mounting and Leveling ......................15 G. Slide Racks (Pan Racks) ........................16...
  • Page 6 H. Gas Supply ............................17 I. Water Supply ............................19 J. Electric Power Supply ........................12 K. Free Air Vented Drain Line ....................... 22 L. Installation Checklist ......................... 23 8 Startup Procedure ....................24 A. Lighting Instructions......................... 24 B. Shutdown Instructions ........................25 9 Operating Tests ......................

  • Page 7: General Safety

    5. Wear BOOTS appropriate to the work area to help protect feet, and to help prevent slips and falls. 6. Allow only qualified Cleveland Range authorized service representatives to service the appliance. 7. Use only factory authorized repair parts.
  • Page 8 Do not alter any adjustments on the electronic control or gas valve. If adjustment is required, contact an authorized service center. Cleveland Range is in no way responsible for the operation or safety of this equipment if the controller, valve, or igniter probe are adjusted by anyone other than a qualified Cleveland Range authorized service representative.

  • Page 9: Heat Standby Feature

    For further information, contact your Cleveland Range sales representative or Cleveland Range. B. MODEL NUMBERS AND SERIAL NUMBERS 1. Cleveland Range, LLC assigns two product identification numbers to each appliance: a model number and a serial number. 2. Please provide this information when you contact Cleveland Range or a qualified Cleveland Range authorized service representative: •...

  • Page 10: Before Each Use

    CHAPTER 3 BEFORE EACH USE A. INSPECTING THE COOKING COMPARTMENTS 1. Before every steaming operation, inspect the cooking compartments and remove any food scraps or debris. See Chapter 5. 2. Inspect and clean the drains and drain screens before each use. See Figure 3-1. 3.

  • Page 11: Cooking

    CHAPTER 4 COOKING Press switches and keys with fingertips only. Injury and equipment damage can result from pressing switches and keys with anything else. A. QUICK REFERENCE LIGHTING AND SHUTDOWN SUMMARY INSTRUCTIONS • The following START-UP and SHUTDOWN SUMMARY is for quick reference ONLY. •...

  • Page 12: Control Panel Switches

    B. CONTROL PANEL SWITCHES POWER ON and GENERATOR FILL Switch with Power On Indicator Light • This is the ON/OFF switch. • Turn this switch ON to power the control panel and fill the steam generator. Figure 4-1...

  • Page 13: Operating And Cooking Procedure

    OPERATING AND COOKING PROCEDURE Some foods drip juices. Use a solid catch pan under perforated pans when steaming food that may drip juices. Failure to use a catch pan can cause clogged drain screens and drains. 1. Inspect and clean the drain and the cooking compartment as required. See Chapter 3. 2.

  • Page 14: Dial Timer Control Panel

    Dial Timer Control Panel MINUTES 1. TIMER • The Dial Timer sets the operating time from 0 to 60 minutes. • Turn the knob clockwise until it points to the required time. • When the Timer reaches 0, a buzzer sounds for 3 seconds.

  • Page 15: Keypad Timer Control Panel

    KEYPAD TIMER CONTROL PANEL 1. TIMER Display • This four-digit display shows the minutes and seconds remaining in the countdown. • The display reads from zero (00:00) to 99 minutes and 99 seconds (99:99). • Pause (PAUS) appears when the count down is stopped by the START/STOP key or by the temperature compensating circuit.

  • Page 16: Cleaning

    Based on the water quality analysis done before installation, and the amount of use, make, and post a blowdown schedule. • Contact your qualified Cleveland Range authorized service agency or Cleveland Range for more information about maintenance scheduling, products, and services. b. Blowdown Schedule Guidelines:...
  • Page 17 4. Remove spilled food from inside the compartments. Use a soft bristle brush to remove stuck food. 5. Clean but do not remove the drain screens. 6. Clean the interior of the compartment thoroughly. • Do NOT use abrasive cleaning compounds or steel wool. 7.

  • Page 18: General Installation Information

    1.Submit a Damage Claim to the Shipper immediately. 2.Inform your dealer at once. 3.Inform Cleveland Range in writing within three (3) days. Operating this appliance out of level can cause DEATH, INJURY, and EQUIPMENT DAMAGE. This appliance must be level both front-to-back and side-to-side in all installations.

  • Page 19: Installation

    Make sure the air vents of this appliance are not blocked with or by anything. Allow for sufficient extra distance if a "high heat source," e.g. a broiler, is located next to this appliance. Contact Cleveland Range at 216-481-4900 or 1-800-338-2204 for recommendations.

  • Page 20: Position And Level The Appliance

    Installation of the Cleveland Range Model No. UNISTAND34 Steamer Stands with a SteamCraft Steamer To complete the installation of a Cleveland Range SteamCraft Steamer with a UNISTAND34 Stand the installer must be familiar with all the instructions contained in this manual •...

  • Page 21: Leg Mounting And Leveling

    9. Complete installation of steamer per installation manual. F. Leg Mounting and Leveling • Unless mounted on a Cleveland Range UNISTAND34 stand, the 21CGA5 steamer must be used with the supplied legs. • The legs of SteamCraft Ultra 5 are four inches long when adjustable feet are fully retracted. This provides the NSF Sanitary Standard’s required four-inch space under the steamer.

  • Page 22: Slide Racks (Pan Racks)

    The adjustable feet must be fully retracted into legs. The feet must screw in and out easily, using fingers. Place left door hinge models on their left side, right door hinge models on their right side. Screw the four legs into the four mounting holes. Snug with a wrench.

  • Page 23: Gas Supply

    H. Gas Supply Post instructions to be followed if the user smells gas. Display the instructions in a prominent location. Obtain the instructions from the local gas supplier. 1. Gas Supply Requirements • Gas supply type MUST match the type of gas shown on the rating plate. •...
  • Page 24 3. Test Gas Supply Lines a. Check all connections for proper tightness. b. Remove the control side panel to inspect internal gas connections. Do not replace the panel until installation is complete. c. Open the gas supply valves. d. Check all lines and connections for leaks, both inside and outside this appliance, with soap and water solution.

  • Page 25: Water Supply

    Water Supply 1. Water Supply Quality Requirements NOTICE The use of good quality feed water as listed in the Cleveland Range Limited Warranty is the responsibility of the Owner-User. See Water Quality Recommendations as listed in the Cleveland Range Limited Warranty.
  • Page 26 Water Supply Figure 3-8 Cleveland Range Separate Water Supply Arrangement * “Conditioned” indicates water that has been filtered or treated by a Cleveland Range approved method to meet or exceed the water quality standards in the Warranty. e. Installation Requirements: •...

  • Page 27: Electric Power Supply

    J. Electric Power Supply • The electric supply must match all electrical and wiring requirements specified on the rating plate. • NOTE: The 21CGA5 Electrical Diagram is located inside the service panel opposite the hinge side. The connection must be made as follows: 1.

  • Page 28: Free Air Vented Drain Line

    K. Free Air Vented Drain Line DEATH, INJURY, EQUIPMENT and PROPERTY DAMAGE will result from improper installation of drain outlet lines. Install free air vented drain lines as described in this manual. NOTICE: Furnishing and installing drain lines and drainpipe is the responsibility of the Installer/Owner. The following restrictions and requirements are critical to the safety of personnel and equipment, and must not be violated under any circumstances: 1.

  • Page 29: Installation Checklist

    L. Installation Checklist Installation Check List TASK REFERENCE COMPLETED Chapter (Initial and Date) Preparation Check Operating Location Clearances Ch. 7 & Spec Sheet Test Supply Water Quality Ch. 7 Water Supply Requirements Met Ch. 7 Electric Power Requirements Met Rating Plate & Ch. 7 Gas Supply Requirements Met Rating Plate &...

  • Page 30: Startup Procedure

    CHAPTER 8 STARTUP PROCEDURE DO NOT TRY TO LIGHT BURNERS WITH A FLAME. This appliance has an electronic ignition system, which automatically lights burners, senses flame, and controls gas flow. Burners cannot be lit with a flame. DEATH, INJURY, OR EQUIPMENT DAMAGE may result from trying to light burners with a flame. Without power, there is NO safe method of operation of this appliance.

  • Page 31: Shutdown Instructions

    8. Wait 5 minutes and then repeat Steps 2-6 up to three more times. • EITHER: If the burner does NOT light after repeating Steps 2-6 four times, go to the Shutdown Instructions and call a qualified Cleveland Range authorized service representative to adjust the burner controls. •...

  • Page 32: Operating Tests

    CHAPTER 9 OPERATING TESTS Startup Test Procedure for the 21CGA5 This procedure evaluates the function of the operating controls of this appliance. • This appliance will have one of two control panels: manual dial timer or electronic with a keypad timer control.

  • Page 33: Boiler Drain And Rinse Cycle Inspection

    ELECTRIC SHOCK HAZARD DEATH, INJURY, or EQUIPMENT DAMAGE can result from touching any component inside this appliance when the power is connected. Whenever possible disconnect the power while installing, servicing, or testing this appliance. When installation, service, or tests require power to be connected to this appliance: use extreme caution and every possible precaution and safety measure while testing or servicing this appliance.
  • Page 34 • If no water flows from the drain: make sure the condenser water supply valve is open and the water lines are connected properly. d. Water rises in the sight glass. e. The burner lights when water lifts the bottom float in the sight glass. Steam enters the cooking compartment after 5 to 7 minutes.

  • Page 35: Timer Test For Dial Timer Control Panel

    D. Timer Test for Dial Timer Control Panel 1. Set the TIMED/MANUAL switch to MANUAL and let the appliance continue steaming. 2. Zero the Timer by turning the dial counterclockwise until it points to 0 (zero). Note: The buzzer will NOT sound in Manual Mode. 3.

  • Page 36: Timer Test For Keypad Control Panel

    E. Timer Test for Keypad Control Panel 1. Set the TIMED/MANUAL switch to MANUAL and let the appliance continue steaming. 2. Zero the timer: Press and hold the CLEAR key until the timer reads 00:00 3. Set the TIMED/MANUAL switch to TIMED. Steaming stops. a.

  • Page 37: General Information About The Compartment Door Optional Steam Cut Off Switch

    6. Leave the cooking compartment door open and let the cooking compartment cool for three minutes. 7. Close the cooking compartment door. Steaming starts and the cooking compartment reaches cooking temperature. 8. If steaming does not start: Shut down the appliance and call your qualified Cleveland Range authorized service representative.

  • Page 38: Preventative Maintenance

    • Increase the frequency of maintenance as needed depending on use and water quality. • Contact your qualified Cleveland Range authorized service agency or Cleveland Range for more information about maintenance scheduling, products, and services. B. Maintenance and Service Records 1.
  • Page 39 2. SteamCraft Ultra 5 Descaling Procedure Using the Descaling Pump System • Cleveland Range recommends that your service agency descales your 21CGA5. • If you have trained and skilled in-house maintenance personnel, you may wish to discuss purchasing Descaling Pump System P/N: 1071421 for use with Dissolve® Descaler Solution P/N 106174 with your sales representative or service agency.
  • Page 40 DANGER The liquid solution in Cleveland Range Descaler Solution Part No. 106174 can be harmful if not handled properly. Follow these basic safety rules for handling and using this product. Instructions and warnings on container labels supersede all other warnings and instructions.

  • Page 41: Yearly Maintenance

    8) Let descaling solution soak in generator(s) for 1 hour 9) After 1 hour, turn ON/OFF switch OFF to start 3-minute Automatic Blowdown • This drains and rinses generator(s) 10) After Automatic Blowdown ends, turn ON/OFF switch to ON 11) Add cold tap water through descaling port after generator refills, until water enters cooking compartment(s) through steam nozzles •...

  • Page 42: Troubleshooting Guide

    “Remedy / Reference” (right column) lists fixes for problems from easiest to hardest. • “Notes” in “Remedy / Reference column are at end of the Troubleshooting Guide. ATTEMPTING TO REPAIR OR CORRECT PROBLEMS REQUIRING A QUALIFIED CLEVELAND RANGE AUTHORIZED SERVICE REPRESENTATIVE VOIDS THE WARRANTY Trouble Shooting Guide...
  • Page 43 Turn OFF water supply to steamer and steam ports into cooking moving properly, or are stuck descale steamer manually with compartment Cleveland Range approved descaler See Operators Manual for instructions If condition persists see Note 1 Inoperative controls or solenoid See Note 1...
  • Page 44 NOTES 1. If the problem is inside the appliance, call a qualified Cleveland Range authorized service representative or Cleveland Range. (Please have the model number and serial number ready when calling.) Cleveland Range will not pay for warranty repairs by unauthorized maintenance and repair centers.
  • Page 45 • Inspect the drain(s) before each use and clean them if needed. Failure to follow these precautions can cause burns, scalds, and equipment damage. 10. Order replacement descale caps and gaskets from a Cleveland Range authorized maintenance and repair center.
  • Page 46 +1-800.338-2204 WWW.CLEVELANDRANGE.COM Every new piece of Welbilt Foodservice equipment comes with KitchenCare® and you choose the level of service that meets your opera onal needs from one restaurant to mul ple loca ons StarCare – Warranty & life me service, cer fied OEM parts, global parts inventory, performance audited ExtraCare —...

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