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Cleveland SteamCraft 21CGA5 Operation Installation Maintenance Manual

Gas convection steamer with easy timer
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SteamCraft
Gas Convection Steamer with Easy Timer
Operation, Installation & Maintenance Manual
This manual is updated as new information and models are released. Visit our website for the latest manual.
MODEL:
21CGA5
!
Read the manual thoroughly.
Improper installation, operation or
maintenance can cause property
damage, injury, or death.
Cleveland
For your future reference.
Model #
Serial #
Part # KE004037-2 Rev D
February 2024

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Summary of Contents for Cleveland SteamCraft 21CGA5

  • Page 1 Cleveland Visit www.clevelandrange.com to locate a service or sales representative in your area. SteamCraft Gas Convection Steamer with Easy Timer Operation, Installation & Maintenance Manual This manual is updated as new information and models are released. Visit our website for the latest manual.
  • Page 2 Cleveland Range, LLC has aux biens résultant de l'utilisation, de la fallecimiento, lesiones, daños al equipo o made every effort to provide accurate mauvaise utilisation ou du manquement daños a la propiedad resultantes de la...
  • Page 3 FOR YOUR SAFETY / POUR VOTRE SÉCURITÉ / PARA SU SEGURIDAD FOR YOUR SAFETY POUR VOTRE SÉCURITÉ PARA SU SEGURIDAD Do not store or use gasoline or any Ne pas entreposer ou utiliser No guarde ni use gasolina o other flammable liquids and vapours d'essence ou d'autres liquides ou cualesquiera otros líquidos o in the vicinity of this or any other...
  • Page 4 WARNING / AVERTISSEMENT / ADVERTENCIA Inspect unit daily for proper Heavy. / Lourd. / Pesado. operation. / Inspecter le bloc quotidiennement pour garantir le fonctionnement normal. / Team or mechanical lift. / Levage en équipe ou Inspeccione diariamente el mécanique. / Levantamiento en equipo o funcionamiento correcto de la mecánico.

  • Page 5: Table Of Contents

    OPERATION, INSTALLATION & MAINTENANCE MANUAL MODEL 21CGA5 Table of Contents CHAPTER 1 GENERAL INFORMATION ......................5 Laws, Codes, and Regulations ......................5 Operational Safety ..........................5 Inspection for Shipping Damage ......................5 CHAPTER 2 PRODUCT INFORMATION ......................6 Product Information ..........................6 Model Numbers and Serial Numbers....................

  • Page 6: Chapter 1 General Information

    This appliance must be level both front-to-back and side-to-side in all installations. NEVER operate this appliance out of level. If this appliance is suspected to be out of level, shut it down at once and call your qualified Cleveland Range authorized service agency immediately.

  • Page 7: Chapter 2 Product Information

    CHAPTER 2 PRODUCT INFORMATION A. Product Information This manual covers the operation of Cleveland Range model 21CGA5 (Ultra 5) and the standard features and options available on this appliance. • Other than the selection of options, there are presently no significant design, parts, or operating differences among appliances with this model number.
  • Page 8 D. Product Views Figure 2-1 21CGA5 PRODUCT VIEWS Plan, Front, and Side Views Dimensions in Inches...
  • Page 9 Figure 2-2 21CGA5 Utility Locations...

  • Page 10: Chapter 3 Installation Procedure

    NEVER operate this appliance out of level. If this appliance is suspected to be out of level, shut it down at once and call your qualified Cleveland Range authorized service agency immediately.

  • Page 11: Positioning And Leveling The Steamer

    (111724 and optional pan rack kit (111726)) E. Leg Mounting and Leveling • Unless mounted on a Cleveland Range UNISTAND34 stand, the 21CGA5 steamer must be used with the supplied legs. • The legs of SteamCraft Ultra 5 are four inches long when adjustable feet are fully retracted. This provides the NSF Sanitary Standard’s required four-inch space under the steamer.

  • Page 12: Install Slide Racks

    5. Snug with a wrench. 6. Place the steamer upright on its four legs. Figure 3-2 Leg Mounting for Left Door Hinge Models 7. Clean the counter top that will support the appliance. 8. Use a level to locate highest corner of the counter top area that will support the appliance. 9.

  • Page 13: Install Electric Power Lines

    e) Install a sediment trap (drip leg) in gas supply line. See Figure 3-4. Figure 3-4 Gas Supply Line Layout 3. Testing Gas Supply Lines ⚠ WARNING FIRE OR EXPLOSION HAZARD LEAKING GAS CAN CAUSE FIRE OR EXPLOSION WITH PROPERTY DAMAGE, INJURY OR LOSS OF LIFE.

  • Page 14: Water Supply Requirements And Installation

    Water Supply Requirements and Installation 1. Water Supply Requirements ⚠ CAUTION Using water not within the limits specified in this manual could void or reduce Cleveland Range’s warranty coverage of the steamer. a) Water Quality As with any steam generating equipment, poor water quality degrades the performance of the steamer.
  • Page 15 Silica less than 13 parts per million Alkalinity less than 20 parts per million Corrosion-Causing Factors: Free Chlorine less than 0.5 parts per million Chloride less than 30 parts per million PH factor greater than 7.5 b) Water Supply System Provide a water supply system that fulfills the requirements of the limits listed in Table 3-1.

  • Page 16: Free Air Vented Drain Line

    Figure 3-7 Cleveland Range Single Water Supply Arrangement Figure 3-8 Cleveland Range Separate Water Supply Arrangement 3. Testing Water Supply Lines a. Check all connections for proper tightness. Remove the side panel to inspect water connections inside the steamer. b. Open the water supply valves.
  • Page 17 10. Drainpipe Size and Length Guidelines: • Do NOT make a drainpipe outlet extension more than 12 feet long. • Do NOT use more than three elbows. • Up to 6’ pipe: 1 1/4-inch pipe and fittings are acceptable. • Up to 2 elbows: 1 1/4-inch pipe and fittings are acceptable.

  • Page 18: Installation Checklist

    K. Installation Checklist Installation Check List TASK REFERENCE COMPLETED Check Operating Location Clearances Chapter 2 Section D Test Supply Water Quality Chapter 3 Section I Water Supply Requirements Met Chapter 3 Section I Electric Power Requirements Met Chapter 3 Section H Gas Supply Requirements Met Chapter 3 Section G Exhaust Hood Requirements Met...

  • Page 19: Chapter 4 Cooking With The 21Cga5

    If the steamer door is stuck shut: • Turn OFF the steamer. • Call a qualified Cleveland Range authorized service technician. • Wait for the steamer to cool before servicing. ⚠ CAUTION Some food drip juices. Use a solid catch pan under perforated pans when cooking food that drips juices. Dripping juices can cause burns and clog the drain.
  • Page 20 • The steamer compartment is equipped with an automatic door interlock switch that turns off the heating elements and condenser when the door to the compartment is opened. ⚠ WARNING BURN and SCALD HAZARD Even though the heat shuts off as soon as the door is opened, it may take up to a minute for production of steam to end and residual steam in the system to clear from the cooking compartment.

  • Page 21: Chapter 5 Easy Timer Operating Instructions

    CHAPTER 5 EASY TIMER OPERATING INSTRUCTIONS DIGITAL DISPLAY CONTROL KNOB Enabled with TIMED mode TIMER START/STOP BUTTON in TIMED mode TIMED/MANUAL SWITCH BUTTON (Press for 5 sec) ON-OFF SWITCH ⚠ CAUTION Press switch and button with fingertips only. INJURY and EQUIPMENT DAMAGE can result from pressing switches and buttons with anything else.

  • Page 22: Main External Power Switch

    A. Main External Power Switch Usually, the steamers main external power switch is left ON. If the main external power switch was left in the OFF position, turn it ON as follows. 1. Check that the water supply valves are open. 2.
  • Page 23 3. Once the water has reached the minimum operating level, the blower turns OFF and the pilot/standby burner lights to heat the water to the standby temperature. 4. Timed Mode (with “SURE COOK” mode feature) a) Select cooking time using “Control Knob”. b) Press “TIMER-START/STOP”...

  • Page 24: Lighting And Shutdown Instructions

    Do not alter any adjustments on this electronic control or gas valve. If adjustment is required, contact an authorized service center. Cleveland Range is in no way responsible for the operation or safety of this equipment if the controller, valve, or igniter probe are adjusted by anyone other than a Cleveland Range authorized service representative.

  • Page 25: Chapter 6 Shutdown And Cleaning Procedures

    CHAPTER 6 SHUTDOWN AND CLEANING PROCEDURES A. Steam Generator Blowdown 1. Power Off (Automatic Blowdown) Blowdown occurs automatically when each steamer compartment is turned OFF at its ON/OFF switch. During blowdown, the steam generator drain valve is rinsed with fresh water, and the boiler is drained. Blowdown at frequent intervals helps decrease mineral buildup in the steam generators and reduces the frequency of descaling and other maintenance.
  • Page 26 ⚠ WARNING Inside of steamer stays hot for a long time. Be careful when cleaning inside steamer compartment. 3. Remove the slide racks. Wash and rinse racks separately or clean them in a dishwasher according to health requirements. Do not remove the drain screen. 4.

  • Page 27: Chapter 7 Operating Tests And Final Checkout Procedures

    This should be done at a union or connection as close as possible to the inlet of the automatic gas valve. g) If the burner does not light after the third attempt, call a Cleveland Range authorized service representative to adjust the burner controls.

  • Page 28: Start-Up Procedure With The Appliance De-Energized

    2. Shutdown Instructions a) Turn off electrical power to the steamer, at both the ON/OFF switches and the main power switch. b) Turn off gas supply at the main manual gas valve. B. Start-Up Procedure with the Appliance De-Energized 1. Start with or the Main External Power Switch OFF. 2.

  • Page 29: Operating Test Procedures

    3. Stand to the hinge side and back from the upper door and carefully open the upper door. 4. Steaming stops within a minute. 5. If steaming does not stop within a minute: Shut down the appliance and call your qualified Cleveland Range authorized service representative.

  • Page 30: Chapter 8 Preventative Maintenance

    SteamCraft Ultra 10 Descaling Procedure Using the Descaling Pump System • Cleveland Range recommends that your service agency descales your 24CGA10. • If you have trained and skilled in-house maintenance personnel, you may wish to discuss purchasing Descaling Pump System P/N: 1071421 for use with Dissolve®...
  • Page 31 ⚠ DANGER The liquid solution in Cleveland Range Descaler Solution Part No. 106174 or 1061741 can be harmful if not handled properly. Follow these basic safety rules for handling and using this product. Instructions and warnings on container labels supersede all other warnings and instructions.
  • Page 32 • Refill can take up to 8 minutes. • Use 1 gallon Dissolve® for Ultra 5 gas. • Use 1 ½ gallons Dissolve® for Ultra 10 gas. Add 1-2 gallons of cold tap water to descaling port after refill stops; continue to fill with cold water until descaling solution enters cooking compartment(s) through steam nozzles.

  • Page 33: Chapter 9 Troubleshooting Guide

    CHAPTER 9 TROUBLESHOOTING GUIDE The Troubleshooting guide includes a list of symptoms that may be encountered during routine operation and maintenance. The first column on the left (PROBLEM) describes these symptoms. The second column lists the possible causes for the problem in column one. The third column lists possible remedies for the problems and causes in columns one and two.
  • Page 34 Reduced Steam flow into Steam generator scale buildup. Descale steam generator with cooking compartment. Cleveland Range approved descaler. Gas inlet pressure low. See Note 2. Water leaking from bottom Broken or loose plumbing inside steamer Turn OFF electricity at main external of cabinet.
  • Page 35 TROUBLESHOOTING NOTES 1. If problem is inside the steamer, call an authorized service representative. Cleveland Range will not pay for warranty repairs by unauthorized repair centers. 2. Proper installation of the steamer is the responsibility of the owner or installer. A qualified installer or technician should be contacted to correct the installation.
  • Page 36 Water leaking from the door gasket can be a sign of a blocked drain. If the drain is blocked, hot water can accumulate inside the compartment and spill out when the door is opened. 8. Replacement descale caps and gaskets can be ordered from a Cleveland Range authorized maintenance and repair center.
  • Page 37 Cleveland Cleveland Range, LLC 760 Beta Drive, Unit D Mayfield Village, Ohio 44143 216.481.4900 800.338.2204 Every new piece of Welbilt Foodservice equipment comes with KitchenCare® and you choose the level of service that meets your operational needs from one restaurant to multiple locations StarCare –...

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