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molex 207129 Series Specification Sheet

Hand crimp tool
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Hand Crimp Tool for Board-In Crimp Terminals
Modular Crimp Head
Order No. 63827-8470
FEATURES
A full cycle ratcheting hand tool ensures complete crimps
Ergonomically designed soft handles
Precisely designed crimping profiles with simple contact positioning
Easy handling due to outstanding force ratio
Modular Crimp Head is removable and can be use in the Air Powered Tool Order No.63816-0100,
accompanied by Air Powered Crimp Adapter (Order No. 63816-0700).
Can also be used in the Battery Powered Tool Order No.63816-0200 (110 V) or 63816-0250 (220 V),
accompanied by Battery Powered Crimp Adapter (Order No. 63816-0600).
SCOPE
Products: Board-In Crimp Terminals, 22-26 AWG.
Terminal Series No.
90198
To achieve optimum IPC-A620 Class 2 insulation crimps, use this insulation OD range:
►Strip Length
Check the insulation to ensure that there has been a nice clean cut. Wires with damaged insulation should not be
used. See Figure 1.
ACCEPT
Doc No: ATS-6382784HM
Revision: A
Application Tooling
Specification Sheet
Wire Size
Terminal Order No.
AWG
90198-0001
22-26
Terminal will accommodate the following wire specification:
22 AWG-Solid Wire or Fused Wire
24-26 AWG Solid Wire, Fused Wire or Stranded Wire
22 AWG: 1.45-1.52 mm, 24 AWG: 1.02-1.15 mm, 26 AWG: 0.90-1.05 mm
STRIP
LENGTH
Release Date: 07-22-15
Revision Date: 07-22-15
Insulation Diameter (Max.)
mm²
mm
NA
1.52
REJECT
Insulation
Whiskers
Burred or Charred
Figure 1
UNCONTROLLED COPY
TYPE 4A
Hand Crimp Tool
Order No. 63827-8400
►Strip Length
In.
mm
In.
.060
1.70-2.10
.067-.083
Split
Cut
Page 1 of 6

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Summary of Contents for molex 207129 Series

  • Page 1 Hand Crimp Tool for Board-In Crimp Terminals TYPE 4A Application Tooling Specification Sheet Modular Crimp Head Hand Crimp Tool Order No. 63827-8470 Order No. 63827-8400 FEATURES A full cycle ratcheting hand tool ensures complete crimps  Ergonomically designed soft handles ...

  • Page 2: Definition Of Terms

    3. Molex does not repair hand tools (see Warranty on page 4). The replacement parts listed are the only parts available for repair. If the handles or crimp tooling is damaged or worn, a new tool must be purchased.

  • Page 3: Operation

    Hand Crimp Tool for Board-In Crimp Terminals OPERATION Open the tool by squeezing the handles together, at the end of the closing stroke, the ratchet mechanism will release the handles, and the hand tool will spring open. Figure 3 Preparing Terminals for Crimping The terminals must be cut from the reel as shown.

  • Page 4: Warranty

    3. Wear eye protection at all times. 4. Use only the Molex terminals specified for crimping with this tool. CAUTION: Molex crimp specifications are valid only when used with Molex terminals and tooling. Applications for the Modular Crimp Head WARNING: NEVER operate, service, install, or adjust this Modular Crimp Head without proper instruction and without first reading and understanding the instructions in the proper Manual or Specification Sheet.
  • Page 5 Hand Crimp Tool for Board-In Crimp Terminals Modular Crimp Head Tool Tool Adapter Adapter Figure Order No. Order no. Description Order No. Description 63816-0000 Hand Crimp Frame (Short) 63816-0050 Hand Crimp Frame (Long) 63827-8470 63816-0200 Battery Power Tool (110 V) 63816-0600 Battery Power Crimp Adapter 63816-0250 Battery Power Tool (220 V) 63816-0600 Battery Power Crimp Adapter 63816-0100 Air Power Tool...

  • Page 6: Parts List

    M4 X 12mm LONG BHCS RATCHET RELEASE LEVER M4 X 8mm LONG BHCS Figure 9 CRIMPING SPRING (2) Visit our Web site at http://www.molex.com UNCONTROLLED COPY Doc No: ATS-6382784HM Release Date: 07-22-15 Page 6 of 6 Revision: A Revision Date: 07-22-15...

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63827-8400

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